CN218910153U - Furnace body heater strip replacement device in carrier plate glass production process - Google Patents
Furnace body heater strip replacement device in carrier plate glass production process Download PDFInfo
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- CN218910153U CN218910153U CN202222744647.8U CN202222744647U CN218910153U CN 218910153 U CN218910153 U CN 218910153U CN 202222744647 U CN202222744647 U CN 202222744647U CN 218910153 U CN218910153 U CN 218910153U
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P40/00—Technologies relating to the processing of minerals
- Y02P40/50—Glass production, e.g. reusing waste heat during processing or shaping
- Y02P40/57—Improving the yield, e-g- reduction of reject rates
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Abstract
The utility model discloses a furnace body heating wire replacement device in a carrier plate glass production process, which aims to solve the technical problems that the discovery time is not necessarily in time and a person is required to monitor on site all the time in the prior art, the labor consumption is high, the person is required to approach a furnace during processing, the temperature is very high, the danger hidden danger is high, and the safety is not enough. The furnace body heating wire replacing device comprises a furnace body; the furnace body is internally provided with a plurality of heating units, the heating units are internally provided with heating wires, the heating units are respectively connected with a hydraulic lifting device through four groups of connecting devices, the outer side of the hydraulic lifting device is provided with a hydraulic lifting channel, and compared with the existing furnace body replacement heating chamber device, the furnace body replacement heating chamber device improves the overall practicability of the furnace body replacement heating chamber device through design.
Description
Technical Field
The utility model belongs to the technical field of glass fusion forming of a carrier plate, and particularly relates to a heating wire replacing device for a furnace body in the production process of the carrier plate glass.
Background
The carrier glass is a flat thin glass sheet with the surface, is an upstream key material for manufacturing the OLED high-definition display panel, is applied to manufacturing the flexible OLED panel, and plays a bearing role in the panel manufacturing process. Along with the development of economy and the improvement of the living standard of people, the carrier glass accords with the novel display development trend and has wide market prospect; compared with other display industry, the OLED high-definition display is more complex in process and has higher requirements on the quality of the carrier glass, so that higher requirements are provided for the production and manufacturing process of the carrier glass; compared with other glass substrates for display, the glass carrier plate has higher requirements on the mixing proportion of raw materials, the melting temperature of the mixture, the quality of glass liquid and the carrier plate forming process. The higher glass quality requirement requires the specification of higher raw materials; higher melting temperatures require refractory materials that are more resistant to temperatures; the loss of noble metal in the material channel is increased due to the higher glass liquid temperature; higher quality carrier glass requires higher forming specifications. The construction cost of the carrier glass production line is higher than that of other glass substrates for display;
the glass temperature of the carrier glass is reduced by a shaping furnace and an annealing furnace from glass liquid to solid glass plates; in the current cooling strain annealing process, if a power-off traction roller stops running or a glass plate is unstable, the glass is accumulated in a furnace, if the glass plate is not processed in time, the accumulation in the furnace excessively causes the shutdown disassembly of the whole production line to be carried out again, the labor and the power consumption are greatly influenced, and the emergency treatment is carried out in a control room after the problem is found at present; however, the discovery time is not necessarily in time, a person is required to monitor on site all the time, the labor consumption is high, the person is required to approach the furnace during the treatment, the temperature is very high, the danger hidden danger is high, and the safety is not enough;
through searching, application number: 202210546420.4A carrier glass molding production molding device and method mainly adopts one-sided overflow downdraw, and compared with the traditional two-sided overflow method, the device and method effectively avoid the problem that the overflow downdraw method is difficult to control the thickness ratio of two sides of a glass plate; the uneven thickness causes an important factor of large glass stress of the carrier plate, and the thickness of the carrier plate is the basis for adjusting other qualities of the carrier plate; the improvement of the forming device can realize single-material-channel double forming, double yield increase is realized, construction cost is saved to the greatest extent, energy is saved, and in the method, the temperature of a mixture melting process is reduced and the cost of carrier glass production and construction is reduced by optimizing the proportioning process of the mixture; the consumption of natural gas and electric energy is further reduced, and the production, manufacture and operation cost of the carrier glass is reduced; optimizing the carrier glass forming method, improving the yield of the carrier glass, improving the productivity and increasing the production benefit of companies; the defects are that: the discovery time is not necessarily in time, a person is required to monitor on site all the time, the labor consumption is high, the person is required to approach the furnace during the treatment, the temperature is very high, the danger hidden danger is high, and the safety is not enough; therefore, for the improvement of the existing furnace body replacement heating chamber device, the design of a novel furnace body replacement heating chamber device for changing the technical defects and improving the practicability of the integral switching ring is particularly important.
Disclosure of Invention
(1) Technical problem to be solved
Aiming at the defects of the prior art, the utility model aims to provide a furnace body heating wire replacement device in the carrier plate glass production process, which aims to solve the technical problems that the discovery time is not necessarily in time, a person is required to monitor on site all the time, the manpower consumption is high, the person is required to be close to a furnace during the treatment, the temperature is very high, the danger hidden danger is high and the safety is not enough in the prior art.
(2) Technical proposal
In order to solve the technical problems, the utility model provides a furnace body heating wire replacing device in the production process of the carrier plate glass, which comprises a furnace body; the inside of stove body is provided with a plurality of heating unit, and a plurality of the inside of heating unit is provided with the heater strip, and a plurality of the heating unit is connected with hydraulic lifting device through four sets of connecting device respectively, hydraulic lifting channel has been seted up to hydraulic lifting device's outside.
When the furnace body of this technical scheme is used when changing the heater strip device, when using the device of this technical scheme, evenly install the inside at the stove body with a plurality of heating unit respectively through four sets of connecting device, install on every heating unit with the hydraulic lifting device of heating unit the same quantity through four sets of connecting device respectively, start the heating unit, the heater strip begins the heating, evenly heat the inside of stove body through the heating unit, hydraulic lifting device can go on the upper and lower lift of temperature through hydraulic lifting channel, when the unpowered condition such as the occurrence heating unit heater strip of carrier plate glass shaping in-process falls the electricity, disconnection, can be quicker more effective handling fall this condition, more use manpower sparingly, and avoid human direct contact temperature too high heating unit, the security is high, moreover, use hydraulic means, the leakproofness has very big promotion for present bolt mechanism, more energy has been saved under the certain circumstances.
Preferably, the heating units are uniformly distributed in the furnace body, and the heating units are in symmetrical structural design. By the arrangement of the heating unit, the heating unit uniformly heats the furnace body.
Furthermore, the furnace body is of a symmetrical structural design.
Furthermore, the heating wires are electrically connected with the heating unit in a connection mode, and the heating wires are uniformly distributed in the heating unit. Through the setting of heater strip for heating unit's heating is more stable.
Furthermore, one end of the plurality of connecting devices penetrates through the heating unit and extends to the inside of the furnace body, and the plurality of connecting devices enable the heating unit to be fixedly connected with the furnace body. By the arrangement of the connecting device, the stability between the heating unit and the furnace body is higher.
Furthermore, the other ends of the connecting devices extend to the inside of the hydraulic lifting device, and the heating units are fixedly connected with the hydraulic lifting device by the connecting devices. Through hydraulic lifting device's setting for when taking place the unpowered circumstances such as heating element heater strip power down, disconnection in the carrier plate glass shaping process, can be faster more effectual processing fall this condition, use manpower sparingly more.
Furthermore, the hydraulic lifting device is connected with the hydraulic lifting channel in a sliding manner. Through the setting of hydraulic lifting channel for hydraulic lifting device's lift is more stable.
(3) Advantageous effects
Compared with the prior art, the utility model has the beneficial effects that:
according to the furnace body replacing heating wire device, through the design of the heating unit, the heating wire, the hydraulic lifting device and the hydraulic lifting channel, when no power conditions such as power failure, disconnection and the like of the heating wire of the heating unit occur in the glass forming process of the carrier plate, the situation can be treated more quickly and effectively, the labor is saved, the situation that a human body directly contacts with the heating unit with overhigh temperature is avoided, the safety is high, and compared with the existing bolt mechanism, the tightness is improved greatly by using the hydraulic device, and more energy sources are saved under certain conditions;
drawings
FIG. 1 is a perspective view of the overall structure of the present utility model;
FIG. 2 is a schematic perspective view of a hydraulic lifting mechanism according to the present utility model;
FIG. 3 is a schematic plan view of the overall structure of the present utility model;
FIG. 4 is a schematic diagram illustrating the overall structure of the present utility model;
fig. 5 is a schematic plan view of a structural sheet of the hydraulic lifting device of the present utility model.
The marks in the drawings are: 1. a furnace body; 2. a heating unit; 3. a heating wire; 4. a connecting device; 5. a hydraulic lifting device; 6. and a hydraulic lifting channel.
Detailed Description
The embodiment is a furnace body heater strip replacing device in a carrier plate glass production process, a structural schematic diagram of the furnace body heater strip replacing device is shown in fig. 1, and the furnace body heater strip replacing device comprises a furnace body 1: the inside of stove body 1 is provided with a plurality of heating unit 2, and the inside of a plurality of heating unit 2 is provided with heater strip 3, and a plurality of heating unit 2 is connected with hydraulic lifting device 5 through four sets of connecting device 4 respectively, and hydraulic lifting channel 6 has been seted up in hydraulic lifting device 5's outside.
Wherein, a plurality of heating unit 2 evenly distributed is in the inside of stove body 1, and heating unit 2 is symmetrical structural design, and stove body 1 is symmetrical structural design, and the connected mode of heater strip 3 and heating unit 2 is electric connection, and heater strip 3 evenly distributed is in the inside of heating unit 2.
In addition, one end of the plurality of connecting devices 4 penetrates through the heating unit 2 and extends to the inside of the furnace body 1, the plurality of connecting devices 4 enable the heating unit 2 to be fixedly connected with the furnace body 1, the other end of the plurality of connecting devices 4 extends to the inside of the hydraulic lifting device 5, the plurality of connecting devices 4 enable the heating unit 2 to be fixedly connected with the hydraulic lifting device 5, and the hydraulic lifting device 5 is connected with the hydraulic lifting channel 6 in a sliding mode.
The hydraulic lifting mechanism of the furnace body replacement heating wire device is shown in a perspective view in fig. 2, the overall structure plan view of the furnace body replacement heating wire device is shown in fig. 3, the overall structure working principle diagram of the furnace body replacement heating wire device is shown in fig. 4, and the hydraulic lifting device structure plan view of the furnace body replacement heating wire device is shown in fig. 5.
When the device of the technical scheme is used, a plurality of heating units 2 are uniformly arranged in the furnace body 1 through four groups of connecting devices 4, the hydraulic lifting devices 5 which are the same as the heating units 2 in number are arranged on each heating unit 2 through the four groups of connecting devices 4, the heating units 2 are started, heating wires 3 start to heat, the interior of the furnace body 1 is uniformly heated through the heating units 2, the hydraulic lifting devices 5 can be lifted up and down through the hydraulic lifting channels 6, the heating wires 3 of the heating units 2 are powered down, disconnected and other unpowered conditions occur in the glass forming process, the condition can be treated more quickly and effectively, labor is saved, the situation that the human body is directly contacted with the heating units 2 is avoided, the safety is high, compared with the existing bolt mechanism, the sealing performance is greatly improved, and more energy sources are saved under certain conditions.
The foregoing embodiments are preferred embodiments of the present utility model, and in addition, the present utility model may be implemented in other ways, and any obvious substitution is within the scope of the present utility model without departing from the concept of the present utility model.
Claims (7)
1. A furnace body replacing heating wire device in the production process of carrier glass comprises a furnace body (1); the furnace is characterized in that a plurality of heating units (2) are arranged in the furnace body (1), heating wires (3) are arranged in the heating units (2), the heating units (2) are respectively connected with a hydraulic lifting device (5) through four groups of connecting devices (4), and a hydraulic lifting channel (6) is formed in the outer side of the hydraulic lifting device (5).
2. The furnace body heater strip replacing device for the carrier glass production process according to claim 1, wherein a plurality of heating units (2) are uniformly distributed in the furnace body (1), and the heating units (2) are of symmetrical structural design.
3. Furnace body-heating wire-changing device according to claim 1, characterized in that the furnace body (1) is of symmetrical design.
4. The furnace body heating wire replacing device for the carrier plate glass production process according to claim 1, wherein the heating wires (3) are electrically connected with the heating unit (2), and the heating wires (3) are uniformly distributed in the heating unit (2).
5. Furnace body-heating wire replacement device according to claim 1, characterized in that one end of several of the connection devices (4) penetrates the heating unit (2) and extends into the furnace body (1), and several of the connection devices (4) fixedly connect the heating unit (2) with the furnace body (1).
6. The furnace body heater strip replacing device for the carrier glass production process according to claim 1, wherein the other ends of the connecting devices (4) extend into the hydraulic lifting device (5), and the connecting devices (4) enable the heating unit (2) to be fixedly connected with the hydraulic lifting device (5).
7. The furnace body heating wire replacing device for the carrier glass production process according to claim 1, wherein the hydraulic lifting device (5) is connected with the hydraulic lifting channel (6) in a sliding manner.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202222744647.8U CN218910153U (en) | 2023-03-27 | 2023-03-27 | Furnace body heater strip replacement device in carrier plate glass production process |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202222744647.8U CN218910153U (en) | 2023-03-27 | 2023-03-27 | Furnace body heater strip replacement device in carrier plate glass production process |
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| CN218910153U true CN218910153U (en) | 2023-04-25 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202222744647.8U Active CN218910153U (en) | 2023-03-27 | 2023-03-27 | Furnace body heater strip replacement device in carrier plate glass production process |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116772588A (en) * | 2023-06-26 | 2023-09-19 | 广东宝丰陶瓷科技发展股份有限公司 | Automatic ceramic kiln wire replacing device |
-
2023
- 2023-03-27 CN CN202222744647.8U patent/CN218910153U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116772588A (en) * | 2023-06-26 | 2023-09-19 | 广东宝丰陶瓷科技发展股份有限公司 | Automatic ceramic kiln wire replacing device |
| CN116772588B (en) * | 2023-06-26 | 2024-01-16 | 广东宝丰陶瓷科技发展股份有限公司 | Automatic ceramic kiln wire replacing device |
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