Tomato processing stream feeding system
Technical Field
The utility model relates to the technical field of tomato pipeline processing, in particular to a tomato processing flow feeding system.
Background
Tomato products are crops with wide demands worldwide, and have high nutritive value. Along with the acceleration of the globalization process of the world economy, the trade scale of the world tomato products is in a continuous trend in recent years, especially the trade amount of fresh tomatoes and tomato paste is accelerated rapidly, the competition at home and abroad is more and more vigorous, enterprises need to improve the product quality to keep the industrial competitiveness, and the production efficiency is improved and the production cost is reduced by optimizing the process.
In the original tomato manufacturing and processing technology, the raw material conveying system for producing tomato sauce and diced tomato is independent, and raw materials between the tomato sauce and diced tomato cannot circulate mutually, so that the equipment utilization rate is low, and the energy consumption is increased. And each flow system corresponds to two lifts, one is provided with one, and two flow grooves correspond to four lifts, so that compared with the technology developed by us, one lift is added, and the equipment and labor cost are greatly increased. Space is increased, the occupied area of a lifting machine is increased, and the later maintenance cost is correspondingly increased. From the efficiency, two production lines can not accomplish the raw materials intercommunication and switch, influence production efficiency, and equipment utilization ratio is low.
Disclosure of Invention
Aiming at the problems existing in the prior art, the utility model provides a tomato processing flow feeding system. According to the device, the tomato sauce raw material flow mechanism and the tomato butyl raw material flow mechanism are arranged in parallel, and one elevator is added to realize one standby.
In order to achieve the above purpose, the technical scheme provided by the utility model is as follows:
a tomato processing stream feeding system comprising:
the tomato sauce raw material streaming mechanism comprises a tomato sauce raw material streaming groove and a tomato sauce raw material lifting machine, wherein the upstream end of the tomato sauce raw material streaming groove receives tomato sauce raw material, and the downstream end of the tomato sauce raw material streaming groove is provided with the tomato sauce raw material lifting machine; the connecting end of the tomato sauce raw material flow groove and the tomato sauce raw material lifting machine is provided with a first regulating valve for controlling the on-off of tomato sauce raw material flow;
the diced tomato raw material streaming mechanism comprises a diced tomato raw material streaming groove and a diced tomato raw material lifting machine, wherein the upstream end of the diced tomato raw material streaming groove receives diced tomato raw material, and the downstream end of the diced tomato raw material streaming groove is provided with the diced tomato raw material lifting machine; the connecting end of the diced tomato raw material flow feeding groove and the diced tomato raw material lifting machine is provided with a second regulating valve for controlling the on-off of diced tomato raw material flow;
the standby flow mechanism comprises a standby flow groove and a standby lifting machine; the standby flow groove is arranged between the tomato sauce raw material flow groove and the tomato butyl raw material flow groove, the upstream end of the standby flow groove receives raw materials of the tomato sauce raw material flow groove or the tomato butyl raw material flow groove, and the downstream end of the standby flow groove is provided with a standby lifting machine; and a third regulating valve for controlling the on-off of the raw material flow is arranged at the connecting end of the standby flow feeding groove and the standby lifting machine.
As a further optimization technical scheme, a fourth regulating valve is arranged between the standby flowing groove and the tomato sauce raw material flowing groove, and a fifth regulating valve is arranged between the standby flowing groove and the tomato butyl raw material flowing groove.
As a further optimization technical scheme, the regulating valves are pneumatic regulating valves.
As a further optimization technical scheme, the pneumatic regulating valve comprises a cylinder and a valve plate; the valve plate is connected to the inner wall of the flow groove in a sliding manner and is in opposite sealing connection with the flow groove; the cylinder body of the cylinder is fixedly arranged above the flow flowing groove through a valve bracket, and a piston rod of the cylinder is connected with the valve plate.
As a further optimization technical scheme, a positioner for positioning the valve plate is further arranged, and the positioner is installed above the flow groove through a positioner bracket.
As a further optimization technical scheme, the lower end of the tomato sauce raw material lifting machine is lower than the water level of the tomato sauce raw material.
As a further optimization technical scheme, the lower end of the diced tomato raw material lifting machine is lower than the water level of the diced tomato raw material.
As a further optimization technical scheme, the lower end of the standby lifting machine is lower than the water level of the tomato sauce raw material or the water level of the tomato butyl raw material.
Compared with the prior art, the utility model has the beneficial effects that:
according to the tomato processing and feeding system, tomato paste and diced tomato are respectively manufactured by arranging the tomato paste raw material feeding groove and the diced tomato raw material feeding groove in parallel; the standby of the tomato sauce raw material flow mechanism and the tomato butyl raw material flow mechanism is respectively realized through the standby flow mechanism, and the perfect switching of the sauce line and the butyl line is realized by utilizing the pneumatic valve, so that the production efficiency is improved. The equipment installation of a lifting machine is reduced, so that the maintenance cost is reduced, and the occupied space is reduced. On the installation of pneumatic valve, adopt components of a whole that can function independently equipment, utilize original manual control hand valve to reform transform, install components such as cylinder and locator additional, because of the valve belongs to straight stroke governing valve, the stroke reaches 40cm, and the locator can't install on the cylinder directly, through on-the-spot multiple test, installs the support additional, perfect solution locator installation work.
Drawings
FIG. 1 is a schematic diagram of a tomato processing stream feeding system in accordance with an embodiment of the present utility model;
figure 2 is a schematic left-hand structural view of a pneumatic control valve for a tomato processing stream feeding system in an embodiment of the present utility model.
In the figure, 100, a tomato sauce raw material flows into a groove; 110. a tomato sauce raw material hoister; 120. a first regulating valve;
200. feeding raw material of the diced tomatoes into a tank; 210. a tomato butyl raw material lifter; 220. a second regulating valve;
300. a spare flow groove; 310. a standby elevator; 230. a third regulating valve; 330. a fourth regulating valve; 340. a fifth regulating valve;
400. a cylinder; 410. a valve plate; 420. a valve support; 430. a positioner; 440. a positioner bracket.
Detailed Description
The following describes in further detail the embodiments of the present utility model with reference to the drawings and examples. The following examples are illustrative of the utility model and are not intended to limit the scope of the utility model.
In the description of the present application, it should be understood that the terms "center," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," and the like indicate orientations or positional relationships based on the orientation or positional relationships shown in the drawings, merely to facilitate description of the present application and simplify the description, and do not indicate or imply that the devices or elements referred to must have a specific orientation, be configured and operated in a specific orientation, and therefore should not be construed as limiting the present application.
The terms "first," "second," and the like, are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defining "a first" or "a second" may explicitly or implicitly include one or more such feature. In the description of the present application, unless otherwise indicated, the meaning of "a plurality" is two or more.
In the description of the present application, it should be noted that, unless explicitly specified and limited otherwise, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be either fixedly connected, detachably connected, or integrally connected, for example; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communication between two elements. The specific meaning of the terms in this application will be understood by those of ordinary skill in the art in a specific context.
As shown in fig. 1, a tomato processing stream feeding system according to a preferred embodiment of the present utility model includes:
the tomato sauce raw material streaming mechanism comprises a tomato sauce raw material streaming groove 100 and a tomato sauce raw material lifter 110, wherein the upstream end of the tomato sauce raw material streaming groove 100 receives tomato sauce raw material, and the downstream end of the tomato sauce raw material streaming groove 100 is provided with the tomato sauce raw material lifter 110; a first regulating valve 120 for controlling the on-off of the tomato sauce raw material flow is arranged at the connecting end of the tomato sauce raw material flow groove 100 and the tomato sauce raw material lifting machine 110; the diced raw material streaming mechanism comprises a diced raw material streaming groove 200 and a diced raw material lifter 210, wherein the diced raw material streaming groove 200 is provided with a diced raw material receiving end at the upstream end thereof, and the diced raw material lifter 210 is provided at the downstream end thereof; the connection end of the diced tomato raw material feeding groove 200 and the diced tomato raw material lifting machine 210 is provided with a second regulating valve 220 for controlling the on-off of diced tomato raw material feeding; a backup streaming mechanism comprising a backup streaming trough 300 and a backup hoist 310; the standby flow groove 300 is arranged between the tomato sauce raw material flow groove 100 and the tomato butyl raw material flow groove 200, the upstream end of the standby flow groove 300 receives raw materials of the tomato sauce raw material flow groove 100 or the tomato butyl raw material flow groove 200, and the downstream end of the standby flow groove 300 is provided with a standby lifting machine 310; the connection end of the standby flow channel 300 and the standby elevator 310 is provided with a third adjusting valve 230 for controlling the on-off of the raw material flow. In this embodiment, guidance of tomato feedstock delivery is provided by a flowtrough; the raw material feeding quantity is controlled through the regulating valve, and the switching between tomato sauce and tomato butadiene-line raw materials is realized; the separation of water and materials is realized through the elevator, and the phenomenon that the raw materials are not cleaned cleanly due to the fact that a plurality of water cleaning and mixing are avoided. The tomato sauce raw material flow groove 100 and the tomato butyl raw material flow groove 200 are arranged in parallel, the graded raw materials respectively enter the tomato sauce raw material flow groove 100 or the tomato butyl raw material flow groove 200, and before the tomato raw materials are conveyed to the high-level elevator through water flow, the trend and the flow are notified through the regulating valve, and the raw materials enter the high-level elevator under normal working conditions or enter the standby elevator 310 during maintenance of the high-level elevator.
In some embodiments of the present application, a fourth regulating valve 330 is disposed between the standby flowline 300 and the tomato sauce raw material flowline 100, and a fifth regulating valve 340 is disposed between the standby flowline 300 and the tomato butyl raw material flowline 200.
In some embodiments of the present application, the regulator valves are all pneumatic regulator valves.
As shown in fig. 2, in some embodiments of the present application, the pneumatic regulator valve includes a cylinder 400, a valve plate 410; the valve plate 410 is slidably connected to the inner wall of the flow channel and is in sealing connection with the flow channel; the cylinder body of the cylinder 400 is fixedly arranged above the flow groove through a valve bracket 420, and the piston rod of the cylinder 400 is connected with the valve plate 410. A positioner 430 for positioning the valve plate 410 is also provided, the positioner 430 being mounted above the flow channel by a positioner bracket 440.
In some embodiments of the present application, the lower end of the tomato sauce raw material lift 110 is below the water level of the tomato sauce raw material.
In some embodiments of the present application, the lower end of the tomato raw material elevator 210 is below the water level of the tomato raw material.
In some embodiments of the present application, the lower end of the backup elevator 310 is below the level of the tomato sauce raw material or the tomato butyl raw material.
The foregoing is merely a preferred embodiment of the present utility model, and it should be noted that modifications and substitutions can be made by those skilled in the art without departing from the technical principles of the present utility model, and these modifications and substitutions should also be considered as being within the scope of the present utility model.