CN218908130U

CN218908130U - Packaging structure

Info

Publication number: CN218908130U
Application number: CN202320110017.7U
Authority: CN
Inventors: 陈建福
Original assignee: Shenzhen Inovance Technology Co Ltd
Current assignee: Shenzhen Inovance Technology Co Ltd
Priority date: 2023-01-13
Filing date: 2023-01-13
Publication date: 2023-04-25
Anticipated expiration: 2033-01-13

Abstract

The utility model discloses a packaging structure which comprises a pallet, two protective layers, an isolation structure, a binding belt and an outer box, wherein a plurality of mounting positions which are arranged at intervals are arranged on the pallet, and a plurality of products to be packaged are correspondingly arranged in the plurality of mounting positions one by one; one end of each product to be packaged, which is far away from the corresponding installation position, is provided with a protective layer; the isolation structure comprises a coaming and a baffle, wherein a containing cavity with two through ends is formed in the coaming, the baffle is connected with the coaming, the containing cavity is divided into a plurality of packaging chambers by the baffle, and each packaging chamber is correspondingly provided with a mounting position, a product to be packaged and a protective layer; the binding band is arranged around the isolation structure and the pallet to bind the isolation structure and the pallet; the outer box is covered on the periphery of the isolation structure. The multi-product packaging structure adopted by the utility model avoids the risk of deformation of the product door plate; in addition, the unpacking efficiency is improved, the packing material cost is reduced, and the packing recycle is reduced.

Description

Packaging structure

Technical Field

The utility model relates to the field of packaging, in particular to a packaging structure.

Background

Currently, for packaging of wall-mounted electronic equipment or electrical products (such as a frequency converter), a lying package is generally adopted, and a cushioning material at the top of the package can cause deformation risk of a product door plate under the condition of forward high pressure; in addition, a packing box can only pack one product in a lying type packing box, and under the condition, the packing material cost is high, and the unpacking efficiency is low under the condition of multiple product use scenes. Therefore, there is a need to provide a new packaging structure to solve the above technical problems.

Disclosure of Invention

The utility model mainly aims to provide a packaging structure, and aims to solve the problems of deformation risk of a product door plate, high material cost and high labor input in the existing packaging.

In order to achieve the above purpose, the utility model provides a packaging structure, which comprises a pallet, an isolation structure, a binding belt, an outer box and a plurality of protective layers, wherein a plurality of mounting positions which are arranged at intervals are arranged on the pallet, and a plurality of products to be packaged are correspondingly arranged in a plurality of the mounting positions one by one; the protective layer is arranged at one end of each product to be packaged, which is far away from the corresponding installation position; the isolation structure comprises a coaming and a plurality of partition boards, wherein a containing cavity with two through ends is formed in the coaming, the partition boards are arranged in the containing cavity and divide the containing cavity into a plurality of packaging chambers, and the mounting positions, the products to be packaged and the protective layers are correspondingly arranged in the packaging chambers; the strap is disposed about the spacer structure and the pallet to bind the spacer structure and the pallet; the outer box is covered on the periphery of the isolation structure.

In one embodiment, the pallet comprises a base and a plurality of clamping plates arranged on the base, wherein the clamping plates are arranged at intervals; and each clamping plate is provided with a limiting groove so as to form the mounting position, and the shape of the limiting groove is matched with the shape of the end part of the corresponding product to be packaged.

In an embodiment, buffer layers are disposed on the walls of the limiting grooves.

In an embodiment, the base comprises a bottom plate and support columns, the support columns and the clamping plates are respectively arranged on two opposite sides of the bottom plate, the size of the bottom plate is smaller than that of the support columns so as to form a step surface arranged around the periphery of the bottom plate, and the outer box is sleeved on the periphery of the bottom plate and is in contact with the step surface.

In an embodiment, the two opposite edges of the bottom plate are respectively provided with a packing groove, and the binding bands are sequentially clamped into the packing grooves at the two edges.

In an embodiment, the packaging structure further comprises a corner protector disposed at an end of the spacer structure remote from the pallet, and the corner protector is located between the spacer structure and the strap.

In one embodiment, the protective layer is sized to match the corresponding dimensions of the packaging compartment, and a gap exists between the shroud and the baffle and the product to be packaged.

In an embodiment, the protective layer comprises a top guard plate and two side guard plates, the two side guard plates are connected to two ends of the top guard plate, and the top guard plate and the side guard plates are both coated on the periphery of the corresponding product to be packaged.

In an embodiment, the isolation structure includes two transverse knife cards and two longitudinal knife cards, each transverse knife card and each longitudinal knife card are provided with a slot, and the transverse knife cards and the longitudinal knife cards are mutually inserted through the slots to form the coaming; the partition board is connected between the two transverse knife clamps.

In an embodiment, the outer box comprises a surrounding structure and an upper cover, one end of the surrounding structure is connected with the pallet, and the upper cover is sleeved on the other end of the surrounding structure.

According to the technical scheme, the pallet is placed on the horizontal ground, the installation position is upward, the external carrying equipment lifts the product to be packaged into the installation position, and the protection plate is placed on the top of the product to be packaged. Similarly, the rest of the product to be packaged is hoisted and the top protection plate is placed. And adjusting the gap size between a plurality of products to be packaged, and sleeving an isolation structure from top to bottom to enable the partition plate to be positioned at the gap between two adjacent products to be packaged. And (5) carrying out belt wrapping on the product to be packaged by using the binding belt, and finally sleeving an outer box. From this, form two-layer package, isolation structure and inside guard plate form first layer package, and isolation structure can separate two adjacent products of waiting to pack, prevents to wait to pack between the product friction each other, can strengthen the stacking strength of whole case simultaneously. The outer box forms a second layer of package, and plays a role in dust prevention and regularity. Compared with the traditional single-product package, the multi-product package structure adopted in the application enables the product to be vertically positioned in the installation position, fully utilizes the structural strength of the product, avoids the stress of the product door plate, and avoids the risk of deformation of the product door plate; in addition, the multi-product packaging structure who adopts in this application owing to with a plurality of products encapsulation that wait to pack in a packing, has not only improved unpacking efficiency, has still reduced the packing material and has become moreover, has reduced the packing recycle.

Drawings

In order to more clearly illustrate the embodiments of the present utility model or the technical solutions in the prior art, the drawings that are required in the embodiments or the description of the prior art will be briefly described, and it is obvious that the drawings in the following description are only some embodiments of the present utility model, and other drawings may be obtained according to the structures shown in these drawings without inventive effort for a person skilled in the art.

FIG. 1 is a schematic view of a packaging structure according to an embodiment of the present utility model;

FIG. 2 is a schematic view of a package structure according to an embodiment of the present utility model;

FIG. 3 is a schematic view of a placement structure of a product to be packaged according to an embodiment of the present utility model;

FIG. 4 is a schematic view of another state of the packaging structure according to the embodiment of the present utility model;

fig. 5 is a schematic structural diagram of a pallet according to an embodiment of the utility model.

Reference numerals illustrate:

reference numerals	Name of the name	Reference numerals	Name of the name
				100	Packaging structure	3	Isolation structure
1	Pallet board	31	Coaming plate
				11	Base seat	32	Partition board
111	Bottom plate	33	Packaging room
				112	Support column	34	Transverse knife clamp
113	Step surface	35	Longitudinal knife clamp
				114	Packing groove	4	Bandage
12	Clamping plate	5	Outer box
				121	Limiting groove	51	Surrounding sleeve structure
2	Protective layer	52	Upper cover
				21	Top guard board	200	Product to be packaged
22	Side guard board

The achievement of the objects, functional features and advantages of the present utility model will be further described with reference to the accompanying drawings, in conjunction with the embodiments.

Detailed Description

The following description of the embodiments of the present utility model will be made clearly and fully with reference to the accompanying drawings, in which it is evident that the embodiments described are only some, but not all embodiments of the utility model. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.

It should be noted that all directional indicators (such as up, down, left, right, front, and rear … …) in the embodiments of the present utility model are merely used to explain the relative positional relationship, movement, etc. between the components in a particular posture (as shown in the drawings), and if the particular posture is changed, the directional indicator is changed accordingly.

Furthermore, descriptions such as those referred to as "first," "second," and the like, are provided for descriptive purposes only and are not to be construed as indicating or implying a relative importance or implying an order of magnitude of the indicated technical features in the present disclosure. Thus, a feature defining "a first" or "a second" may explicitly or implicitly include at least one such feature. In the description of the present utility model, the meaning of "plurality" means at least two, for example, two, three, etc., unless specifically defined otherwise.

In the present utility model, unless specifically stated and limited otherwise, the terms "connected," "affixed," and the like are to be construed broadly, and for example, "affixed" may be a fixed connection, a removable connection, or an integral body; can be mechanically or electrically connected; either directly or indirectly, through intermediaries, or both, may be in communication with each other or in interaction with each other, unless expressly defined otherwise. The specific meaning of the above terms in the present utility model can be understood by those of ordinary skill in the art according to the specific circumstances.

In addition, the technical solutions of the embodiments of the present utility model may be combined with each other, but it is necessary to be based on the fact that those skilled in the art can implement the technical solutions, and when the technical solutions are contradictory or cannot be implemented, the combination of the technical solutions should be considered as not existing, and not falling within the scope of protection claimed by the present utility model.

As shown in fig. 1 to 4, in an embodiment of the present utility model, a packaging structure 100 includes a pallet 1, an isolation structure 3, a strap 4, an outer case 5 and a plurality of protective layers 2, wherein a plurality of mounting positions arranged at intervals are provided on the pallet 1, and a plurality of products 200 to be packaged are provided in the plurality of mounting positions in a one-to-one correspondence manner; one end of each product 200 to be packaged, which is far away from the corresponding installation position, is provided with a protective layer 2; the isolation structure 3 comprises a coaming 31 and a plurality of baffle plates 32, wherein a containing cavity with two through ends is formed in the coaming 31, the baffle plates 32 are arranged in the containing cavity, the containing cavity is divided into a plurality of packaging chambers 33 by the baffle plates 32, and each packaging chamber 33 is correspondingly provided with an installation position, a product 200 to be packaged and a protective layer 2; the binding band 4 is arranged around the isolation structure 3 and the pallet 1 to bind the isolation structure 3 and the pallet 1; the outer box 5 covers the periphery of the isolation structure 3.

In the above embodiment, the pallet 1 is placed on the horizontal ground with the installation position facing upward, the external handling device lifts up the product 200 to be packaged and places it in the installation position, and the protection plate 2 is placed on top of the product 200 to be packaged. Similarly, the remaining product 200 to be packaged is hoisted and the top guard plate 2 is set. The gap size between the plurality of products to be packaged 200 is adjusted, and the isolating structure 3 is sleeved from top to bottom, so that the partition plate 32 is positioned at the gap between two adjacent products to be packaged 200. The product 200 to be packaged is wrapped with the binding band 4, and finally the outer case 5 is sleeved. From this, form two-layer package, isolation structure 3 and inside guard plate 2 form the first layer package, and isolation structure 3 can separate two adjacent products 200 that wait to pack, prevents to wait to pack between the product 200 friction each other, can strengthen the stacking strength of whole case simultaneously. The outer box 5 forms a second layer of package and plays a role in dust prevention and regularity. Compared with the traditional single-product package, the multi-product package structure 100 adopted in the application enables the product 200 to be packaged to be vertically positioned in the installation position, fully utilizes the structural strength of the product, avoids the stress of the door plate of the product 200 to be packaged, and avoids the risk of deformation of the door plate of the product 200 to be packaged; in addition, the multi-product packaging structure adopted by the application not only improves the unpacking efficiency, but also reduces the packaging material formation and reduces the packaging recovery due to the fact that a plurality of products 200 to be packaged are packaged in one package.

In an example of this embodiment, taking a wall-mounted unit of a frequency converter as an example of a product 200 to be packaged, the wall-mounted unit includes two main units, one side of each main unit is a door panel, four adjacent sides of the door panel are made into a side frame structure by welding metal plates, and a circle of edges are formed on the periphery. And the number of the installation positions, the protective layers and the packaging chambers are two, and when packaging is carried out, the external carrying equipment lifts the host machine up through the hole sites on the edges of the host machine and places the host machine into the installation positions, and the protective layers 2 are placed on the top of the host machine. Similarly, the second host is hoisted and the top protection layer 2 is put on. The gap size between the two hosts is adjusted, and the isolation structure 3 is sleeved from top to bottom, so that the partition plate 32 is positioned at the gap between the two hosts. The host machine is wrapped by using the binding belt 4, and finally the outer box 5 is sleeved. Wherein, the vertical placing of host computer, the panel of host computer is located the lateral part, and when packaging structure 100 pile up that the packing is good, when the top receives positive pressure, the atress position is the side frame department of waiting to pack product 200, and side frame structural strength is high, and bearing capacity is strong, can not cause the extrusion to the door plant of host computer, has avoided the risk of door plant deformation.

When packaging is carried out, a mechanism (edge) of the main machine is used for hoisting, so that the operation is convenient, and the manpower transportation is reduced; in addition, two hosts use one packaging structure 100, so that the used packaging materials are few, and the cost of the packaging materials is saved.

Although the wall station is illustrated in this example, the application of the present application is not limited to wall stations, but is applicable to any package of utility products.

Wherein, the protective layer 2 can be made of pearl wool or other buffer materials, such as paper, EPS, etc., and when the top is pressed by positive pressure, the protective layer 2 can deform to absorb pressure, thereby protecting the product 200 to be packaged. The product 200 to be packaged, the protective layer 2 and the isolation structure 3 can be fixed together by using the binding belt 4, and similarly, the carton body, the pallet 1 and the product 200 to be packaged can also be fixed together by using the binding belt 4, and the binding belt 4 can be a PET packing belt.

Referring to fig. 5 in combination, in one embodiment, the pallet 1 includes a base 11 and a plurality of clamping plates 12 disposed on the base 11, where the plurality of clamping plates 12 are disposed at intervals; each clamping plate 12 is provided with a limiting groove 121 to form a mounting position, and the shape of the limiting groove 121 is matched with the shape of the end part of the corresponding product 200 to be packaged. The limiting groove 121 can play a limiting role in the front-back direction of the product 200 to be packaged, and the clamping plate 12 is fixed on the base 11 through a fastener or the base 11 and the clamping plate 12 are of an integrated structure, so that the product 200 to be packaged cannot move greatly when being installed in an installation position.

In an embodiment, buffer layers are disposed on the walls of the limiting grooves 121, and the buffer layers play the same role as the protection layer 2 to prevent damage to the product 200 to be packaged during handling and transportation. In this embodiment, the clamping plate 12 is of a rigid structure, and a buffer layer is arranged on the surface of the clamping plate to avoid rigid contact between the clamping plate 12 and the product 200 to be packaged, so that the clamping plate 12 and the product 200 to be packaged are prevented from being mutually collided during carrying and transporting. In other embodiments, the clamping plate 12 may be made of flexible materials such as rubber, and has a certain buffering capacity.

In one embodiment, the base 11 includes a bottom plate 111 and support columns 112, the support columns 112 and the clamping plate 12 are respectively disposed on two opposite sides of the bottom plate 111, and the size of the bottom plate 111 is smaller than that of the support columns 112 to form a step surface 113 disposed around the periphery of the bottom plate 111, and the outer case 5 is sleeved on the periphery of the bottom plate 111 and contacts with the step surface 113. The shape of the outer box 5 matches the shape of the bottom plate 111, and the stepped surface 113 is capable of abutting against the lower edge of the outer box 5, thereby preventing the outer box 5 from moving during handling and transportation.

In one embodiment, the bottom plate 111 is provided with a packing groove 114 at opposite edges, and the binding band 4 is sequentially caught in the packing grooves 114 at both edges. The binding band 4 passes through the bottom of the bottom plate 111, and two ends of the binding band 4 are respectively clamped into the packing grooves 114 at two edges and are arranged around the isolation structure 3, and the two ends of the binding band 4 are connected together to tightly bind the bottom plate 111 and the isolation structure 3. At the same time, the binding band 4 can also stop the protective layer 2, so that the product 200 to be packaged and the protective layer 2 are prevented from falling out. The packing groove 114 can prevent the band 4 from coming out, ensuring the reliability of the first-layer packing. Wherein the number of the support columns 112 is plural, at least two through grooves are formed among the plurality of support columns 112, the positions of the through grooves are matched with the positions of the packing grooves 114, the binding bands 4 penetrate through the through grooves and are arranged around the pallet 1 and the isolation structures 3, the pallet 1 is lifted up differently when the binding bands 4 are packed, the binding bands 4 are conveniently packed,

in one embodiment, the packaging structure 100 further includes a corner protector (not shown) disposed at an end of the spacer structure 3 remote from the pallet 1, the corner protector being located between the spacer structure 3 and the strap 4. The corner protector is used for protecting the edge of the isolation structure 3, and the stressed surface is increased by supporting the corner protector in order to avoid damage to the isolation structure 3 because the stressed area of the binding belt 4 acting on the edge of the isolation structure 3 is smaller; the corner protector mainly comprises a plastic corner protector and a paper corner protector.

In one embodiment, the shield 2 is sized to match the size of the packaging compartment 33, and a gap exists between the shroud 31 and the baffle 32 and the product 200 to be packaged. When stacking is performed after packaging is completed, the stress sides of the packaging structure 100 are mainly upper and lower sides, namely the top and the bottom of the product 200 to be packaged, so that the possibility of stress of the door panel of the product 200 to be packaged is avoided. The cross section of the protective layer 2 is matched with the shape and the size of the cross section of the packaging room 33, namely, after the isolation structure 3 is sleeved, the protective layer 2 cannot shake around, and because the positions of the protective layer 2 and the product 200 to be packaged are relatively fixed, namely, the product 200 to be packaged cannot shake around in the front-back and left-right directions, the possibility of stress of a door plate of the product 200 to be packaged is further avoided. And gaps exist between the coaming 31 and the partition plate 32 and the product 200 to be packaged, namely, gaps exist between the door plate of the product 200 to be packaged and the packaging structure 100, and a certain buffer distance exists.

Specifically, the protective layer 2 includes a top protective plate 21 and two side protective plates 22, the two side protective plates 22 are connected to two ends of the top protective plate 21, and the top protective plate 21 and the side protective plates 22 are both wrapped around the corresponding product 200 to be packaged. The top guard plate 21 protects the top of the product 200 to be packaged, the side guard plates 22 protect both sides of the product 200 to be packaged, and the width of the top guard plate 21 is larger than that of the product 200 to be packaged, so that gaps exist between the periphery of the product 200 to be packaged and the isolation structure 3 when the positions of the protective layer 2 and the product 200 to be packaged are ensured to be relatively fixed.

In order to adapt to the shape of the product 200 to be packaged, the clamping plate 12 and the protective layer 2 are provided with avoiding grooves, and edges extend into the avoiding grooves when the product 200 to be packaged is in a packaging state.

In an embodiment, the isolation structure 3 includes two transverse knife cards 34 and two longitudinal knife cards 35, each transverse knife card 34 and each longitudinal knife card 35 are provided with a slot, and the transverse knife cards 34 and the longitudinal knife cards 35 are mutually inserted through the slots to form the coaming 31; the spacer 32 is connected between two transverse knife cards 34. The isolating structure 3 can adopt a conventional paper knife card in the prior art, the isolating structure 3 plays roles of separating and preventing mutual friction among machines, and meanwhile, the stacking strength of the whole box is enhanced, and the isolating structure 3 can be replaced by a corrugated board or similar structure made of other sheet materials.

In one embodiment, the outer box 5 includes a surrounding structure 51 and an upper cover 52, one end of the surrounding structure 51 is connected with the pallet 1, and the upper cover 52 is sleeved on the other end of the surrounding structure 51. The enclosure structure 51 is a sleeve structure matched with the shape of the bottom plate 111, and the upper cover 52 and the bottom plate 111 can ensure the shape of the enclosure structure 51, so that the supporting strength during stacking is enhanced. In other embodiments, the outer case 5 may be a one-piece case structure having an opening at one end.

The foregoing description is only of the preferred embodiments of the present utility model and is not intended to limit the scope of the utility model, and all equivalent structural changes made by the description of the present utility model and the accompanying drawings or direct/indirect application in other related technical fields are included in the scope of the utility model.

Claims

1. A packaging structure; the packaging structure is characterized by comprising:

the pallet is provided with a plurality of installation positions which are arranged at intervals, and a plurality of products to be packaged are arranged in the installation positions in a one-to-one correspondence manner;

the protection layers are arranged at one end, away from the corresponding installation position, of each product to be packaged;

the isolation structure comprises a coaming and a plurality of partition boards, wherein a containing cavity with two through ends is formed in the coaming, the partition boards are arranged in the containing cavity to divide the containing cavity into a plurality of packaging chambers, and the mounting positions, the products to be packaged and the protective layers are correspondingly arranged in the packaging chambers;

a strap disposed about the spacer structure and the pallet to bind the spacer structure and the pallet;

the outer box is covered on the periphery of the isolation structure.

2. The packaging structure of claim 1, wherein the pallet comprises a base and a plurality of clamping plates arranged on the base, the plurality of clamping plates being arranged at intervals; and each clamping plate is provided with a limiting groove so as to form the mounting position, and the shape of the limiting groove is matched with the shape of the end part of the corresponding product to be packaged.

3. The packaging structure of claim 2, wherein buffer layers are arranged on the groove walls of the limit grooves.

4. The packaging structure of claim 2, wherein the base includes a bottom plate and support columns, the support columns and the clamping plates are disposed on opposite sides of the bottom plate, the size of the bottom plate is smaller than the size of the support columns to form a step surface disposed around the periphery of the bottom plate, and the outer case is sleeved on the periphery of the bottom plate and contacts the step surface.

5. The packaging structure of claim 4, wherein said opposite edges of said base plate are each provided with a packing groove, said straps being sequentially snapped into said packing grooves on both edges.

6. The packaging structure of any one of claims 1 to 5, further comprising a corner protector disposed at an end of the spacer structure remote from the pallet, the corner protector being located between the spacer structure and the strap.

7. A packaging structure as claimed in any one of claims 1 to 5, wherein the protective layer is sized to match the size of the corresponding packaging compartment, and wherein a gap exists between the shroud and the baffle and the corresponding product to be packaged.

8. The packaging structure of claim 7, wherein the protective layer comprises a top guard and two side guards, the two side guards are connected to two ends of the top guard, and the top guard and the side guards are both wrapped around the corresponding product to be packaged.

9. The packaging structure of any one of claims 1 to 5, wherein the isolation structure comprises two transverse knife cards and two longitudinal knife cards, each of the transverse knife cards and each of the longitudinal knife cards are provided with a slot, and the transverse knife cards and the longitudinal knife cards are mutually spliced through the slots to form the coaming; the partition board is connected between the two transverse knife clamps.

10. The packaging structure of any one of claims 1 to 5, wherein the outer box comprises a collar structure and an upper cover, one end of the collar structure being connected to the pallet, the upper cover being fitted over the other end of the collar structure.