CN218905656U

CN218905656U - Fall butterfly tea manufacturing equipment

Info

Publication number: CN218905656U
Application number: CN202222858266.2U
Authority: CN
Inventors: 马云; 白艳; 吕杨俊; 赖建红; 朱跃进; 张亚雄; 汤丹; 金涛; 蒋玉兰
Original assignee: Zhejiang Anji Luoming Tea Co ltd
Current assignee: Zhejiang Anji Luoming Tea Co ltd
Priority date: 2022-10-28
Filing date: 2022-10-28
Publication date: 2023-04-25
Anticipated expiration: 2032-10-28

Abstract

The utility model relates to the technical field of tea manufacturing equipment, and in particular discloses a butterfly-shaped tea manufacturing equipment which comprises: a working table: the upper surface of the workbench is provided with a processing groove which can accommodate tea leaves and is matched with the thickness of the tea leaves; cover plate: the cover plate is arranged on the upper surface of the workbench, the cover plate compresses tea leaves in the workbench, and a through groove is formed between the upper surface and the lower surface of the cover plate; and (3) a shearing assembly: the shearing assembly comprises a shearing tool arranged right above the processing groove and a driving mechanism for driving the shearing tool to vertically move, the shearing tool penetrates through the through groove to shear tea into a butterfly-shaped tea, the tea is placed in the processing groove, then the tea is pressed in the processing groove by the cover plate, the tea is relatively fixed in position in the processing process and does not shake, finally the shearing tool is driven to vertically move by the driving mechanism, the tea can be cut by the shearing tool through the through groove of the cover plate, the tea is cut into the butterfly-shaped tea, and accordingly the butterfly-shaped tea with complete and uniform shape and specification is obtained.

Description

Fall butterfly tea manufacturing equipment

Technical Field

The application relates to the technical field of tea manufacturing equipment, and specifically discloses butterfly-shaped tea manufacturing equipment.

Background

Tea is commonly called tea, and comprises catechin, cholestenone, caffeine, inositol, folic acid and pantothenic acid, is beneficial to health, is She Ge material, is oblong or elliptic, can be directly drunk by boiling water, and can also be processed into re-added tea by various raw tea or refined tea.

The butterfly-shaped tea leaves are similar to butterflies in appearance, the soaked tea leaves are stretched in water like a plurality of butterflies, the butterfly-shaped tea leaves have ornamental value on the premise of meeting the original healthy components of the tea leaves, and at present, the butterfly-shaped tea leaves are required to be subjected to the following steps: after picking fresh tea raw materials, selecting leaves of complete disease-free insect leaves, shearing to form a butterfly-shaped shape, and then sequentially carrying out intermittent blasting, roller fixation, cooling and moisture regaining, carding and drying to form butterfly-shaped tea products, wherein in the shearing process, the existing mode of putting on gloves for holding tea leaves by workers and shearing the tea leaves by scissors is high in labor intensity, and on the other hand, the shearing mode is difficult to form uniform specifications for the obtained products due to different proficiency of each worker in shearing.

Disclosure of Invention

The utility model aims to solve the problems that the traditional butterfly-shaped tea leaves are sheared manually, the labor intensity is high and the product specifications are not uniform.

In order to achieve the above object, a basic solution of the present utility model provides a butterfly tea manufacturing apparatus, comprising:

a working table: the upper surface of the workbench is provided with a processing groove which can accommodate tea leaves and is matched with the thickness of the tea leaves;

cover plate: the cover plate is arranged on the upper surface of the workbench, the tea leaves are pressed in the workbench by the cover plate, and a through groove is formed between the upper surface and the lower surface of the cover plate;

and (3) a shearing assembly: the shearing assembly comprises a shearing cutter and a driving mechanism, wherein the shearing cutter is arranged right above the processing groove, and the driving mechanism drives the shearing cutter to vertically move, and the shearing cutter penetrates through the through groove to shear the tea leaves into a butterfly shape.

The principle and effect of this basic scheme lie in:

compared with the prior art, the tea is placed in the processing groove, the tea is pressed in the processing groove by the cover plate, so that the tea is relatively fixed in position in the processing process and does not shake, finally, the shearing cutter is driven by the driving mechanism to vertically move, the shearing cutter penetrates through the through groove of the cover plate to cut the tea, and the tea is cut into the shape of the falling butterfly, so that the falling butterfly tea with complete and uniform shape specification is prepared, the labor intensity of workers is reduced, and the problems that the traditional falling butterfly tea is sheared manually, the labor intensity is high and the product specification is not uniform are solved.

Further, the upper surface of the workbench is provided with a chute capable of allowing the cover plate to slide, and the processing chute is arranged on the inner bottom surface of the chute. The cover plate slides with the chute, so that the worker can better move the position of the cover plate, and then the tea leaves are pressed in the processing groove.

Further, the adjusting mechanism for driving the cover plate to move comprises a driving motor, a screw rod driven by the driving motor to rotate and a threaded sleeve arranged on the cover plate and in threaded connection with the screw rod. The screw is driven to rotate by the driving motor, the cover plate is driven to move by the screw through threaded connection between the screw and the screw sleeve, the screw can be driven to move by the driving motor, the position of the cover plate is controlled and regulated through the driving motor in a more variable mode, and the control precision is improved.

Further, a guide rod is further arranged on the workbench, and a guide sleeve which is connected with the guide rod in a sliding manner is arranged on the cover plate. The guide rod can play a role in guiding and limiting the movement of the cover plate, and the cover plate is prevented from shifting.

Further, a speed reduction adjusting mechanism is arranged between the driving motor and the screw rod. The speed reduction adjusting mechanism can enable the movement of the cover plate to be more stable, and prevent the operator from being injured by the impact.

Further, the shape of the shearing tool is a falling butterfly shape or a half falling butterfly shape divided by taking a falling butterfly axis as a division, and the shape of the through groove is matched with the shape of the shearing tool. The tea leaves can be sheared into the shape of falling butterfly by adopting a cutting tool with the shape of falling butterfly or the shape of half falling butterfly with the falling butterfly axis as the partition.

Further, establish the mounting bracket on the workstation, be equipped with the mounting panel on the mounting bracket, actuating mechanism is including establishing the cylinder on the mounting panel, and the piston rod of cylinder is vertical downwards and be equipped with the cutter mount pad that is used for installing shearing cutter. The piston rod of the air cylinder drives the cutter mounting seat to vertically move, namely the shearing cutter can be driven to vertically move, and the mounting frame and the mounting plate are used for mounting and fixing the air cylinder.

Drawings

In order to more clearly illustrate the technical solutions of the embodiments of the present application, the drawings that are needed in the description of the embodiments will be briefly introduced below, it being obvious that the drawings in the following description are only some embodiments of the present application, and that other drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.

Fig. 1 shows a schematic diagram of a butterfly tea manufacturing apparatus according to an embodiment of the present application.

Detailed Description

In order to further describe the technical means and effects adopted by the present utility model for achieving the intended purpose, the following detailed description will refer to the specific implementation, structure, characteristics and effects according to the present utility model with reference to the accompanying drawings and preferred embodiments.

Reference numerals in the drawings of the specification include: the device comprises a workbench 1, a mounting frame 2, a mounting plate 3, an air cylinder 4, a cutter mounting seat 5, a shearing cutter 6, a processing groove 7, a driving motor 8, a speed reduction adjusting mechanism 9, a screw 10, a guide rod 11, a cover plate 12, a through groove 13 and a sliding groove 14.

A butterfly tea manufacturing device, an embodiment of which is shown in figure 1, comprises:

work table 1: the upper surface of the workbench 1 is provided with a chute 14 and a processing groove 7 which can accommodate tea leaves and is matched with the thickness of the tea leaves.

Cover plate 12: the cover plate 12 is slidably connected in a chute 14 on the upper surface of the workbench 1, tea leaves are tightly pressed in the workbench 1 by the cover plate 12, an adjusting mechanism for driving the cover plate 12 to move is further arranged on the workbench 1 and comprises a driving motor 8, a screw rod 10 which is mutually connected with the output end of the driving mechanism through a coupling and a screw sleeve which is mutually connected with the speed reducing adjusting mechanism 9 through the coupling, and is arranged on the cover plate 12 and is in threaded connection with the screw rod 10, a guide rod 11 is further arranged on the workbench 1, a guide sleeve which is slidably connected with the guide rod 11 is arranged on the cover plate 12, a through groove 13 is arranged between the upper surface and the lower surface of the cover plate 12, the shape of the through groove 13 is a butterfly-shaped or a half butterfly-shaped which is divided by taking a butterfly-shaped axis, and the front end of the cover plate 12 is provided with a smooth round angle.

And (3) a shearing assembly: the shearing assembly comprises a shearing tool 6 arranged right above a processing groove 7 and a driving mechanism for driving the shearing tool 6 to vertically move, specifically, a mounting frame 2 is arranged on a workbench 1, a mounting plate 3 is arranged on the mounting frame 2, the driving mechanism comprises a cylinder 4 arranged on the mounting plate 3, a piston rod of the cylinder 4 vertically downwards is provided with a tool mounting seat 5 for mounting the shearing tool 6, the shearing tool 6 is in a butterfly-shaped shape or a half butterfly-shaped shape which is divided by a butterfly-shaped axis, and the shearing tool 6 passes through a through groove 13 to shear tea leaves into a butterfly-shaped shape.

A control mechanism: the control mechanism comprises a PLC controller, a plurality of relays controlled by the PLC controller, a pedal, and a control signal output by the pedal to the PLC controller, wherein each relay respectively controls the driving motor 8 and the forward and reverse starting and stopping of the cylinder 4, so as to control the motion of the driving motor 8 and the cylinder 4.

In the practice of the present utility model, as shown in FIG. 1:

firstly, symmetrically folding tea leaves by workers, and then placing the folded tea leaves into a processing groove 7;

secondly, the worker pushes down the tea leaves with fingers, then steps on the pedal, the PLC controls the driving motor 8 to rotate forward, the cover plate 12 moves forward to gradually cover the tea leaves, and in the process, the worker leaves the tea leaves with fingers gradually;

and thirdly, after the cover plate 12 moves in place, the PLC controls the cylinder 4 to drive, so that the shearing cutter 6 passes through the through groove 13 to shear the tea leaves into a butterfly shape.

And fourthly, after shearing is completed, resetting the cover plate 12 and the shearing cutter 6, and taking down sheared butterfly-shaped tea leaves and sheared crushed aggregates by a worker.

Compared with the prior art, the tea leaves are placed in the processing groove 7, then the tea leaves are pressed in the processing groove 7 by the cover plate 12, so that the positions of the tea leaves in the processing process are relatively fixed and do not shake, finally the shearing cutter 6 is driven by the driving mechanism to vertically move, the shearing cutter 6 penetrates through the through groove 13 of the cover plate 12 to cut the tea leaves into the shape of the falling butterfly, and accordingly the falling butterfly tea leaves with complete and uniform shape and specification are obtained, labor intensity of workers is reduced, and the problems that the traditional falling butterfly tea leaves are sheared manually, labor intensity is high and product specifications are not uniform are solved.

The present utility model is not limited to the above embodiments, but is capable of modification and variation in detail, and other modifications and variations can be made by those skilled in the art without departing from the scope of the present utility model.

Claims

1. A butterfly tea manufacturing apparatus, comprising:

2. The manufacturing equipment of butterfly tea according to claim 1, wherein a chute capable of sliding the cover plate is arranged on the upper surface of the workbench, and the processing groove is arranged on the inner bottom surface of the chute.

3. The butterfly tea manufacturing device according to claim 2, further comprising an adjusting mechanism for driving the cover plate to move, wherein the adjusting mechanism comprises a driving motor, a screw rod driven by the driving motor to rotate and a screw sleeve arranged on the cover plate and in threaded connection with the screw rod.

4. A butterfly tea manufacturing device according to claim 3, wherein the workbench is further provided with a guide rod, and the cover plate is provided with a guide sleeve in sliding connection with the guide rod.

5. A butterfly tea manufacturing apparatus according to claim 3, wherein a speed reducing adjustment mechanism is provided between the drive motor and the screw.

6. A butterfly tea manufacturing apparatus according to any one of claims 1 to 5, wherein the shape of the shearing cutter is a butterfly shape or a half butterfly shape divided by a butterfly axis, and the shape of the through groove is adapted to the shape of the shearing cutter.

7. A butterfly tea manufacturing apparatus according to claim 6, wherein the table is provided with a mounting frame, the mounting frame is provided with a mounting plate, the driving mechanism comprises a cylinder arranged on the mounting plate, and a piston rod of the cylinder is vertically downward and provided with a cutter mounting seat for mounting a cutting cutter.