CN218903871U - Wheel processing unit is other supplementary tapping's mechanism - Google Patents
Wheel processing unit is other supplementary tapping's mechanism Download PDFInfo
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- CN218903871U CN218903871U CN202222262879.XU CN202222262879U CN218903871U CN 218903871 U CN218903871 U CN 218903871U CN 202222262879 U CN202222262879 U CN 202222262879U CN 218903871 U CN218903871 U CN 218903871U
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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Abstract
The utility model relates to a mechanism for assisting tapping beside a wheel machining unit, which comprises a frame, a tapping mechanism, a clamping mechanism and a control module, wherein the tapping mechanism is arranged on the frame; the clamping mechanism is arranged on the frame, the tapping mechanism is arranged on the top of the frame, and the tapping mechanism comprises a tapping power head; the control module is electrically connected with the tapping power head, the clamping mechanism comprises a plurality of clamping jaws, the clamping jaws are circumferentially arranged on the frame, and the frame is positioned at the downstream of the processing unit in the production line. The machine frame is detached from the machining unit, so that the machining unit is immediately conveyed to the machine frame after the drilling action is finished, the machining time of the machining unit can be effectively shortened, and the number of machined wheels is increased in the same unit time, so that the problems that the time for machining the wheels by the wheel machining unit once is longer and far exceeds the cutting time of the wheels, the machine frame is in a standby state for a long time, and the production efficiency of the wheels is seriously reduced are solved.
Description
Technical Field
The utility model relates to the technical field of tapping mechanisms, in particular to a mechanism for assisting in tapping by a wheel machining unit.
Background
The traditional wheel machining center can convey the wheel to a cutting machine after working procedures such as drilling and tapping are carried out on the wheel, and the cutting machine can cut the wheel. However, in recent years, the number of various decorative holes in the wheel design is increasing, so that the wheel tapping time is longer, the tapping steps are more complex, the time for machining the wheel by a machining center for a single time is longer, the time is far longer than the cutting time of the wheel, the cutting machine tool is in a standby state for a long time, and the production efficiency of the wheel is seriously reduced.
Disclosure of Invention
The utility model aims to provide an auxiliary tapping mechanism beside a wheel machining unit, which is used for detaching a tapping mechanism from the machining unit, so that the machining unit is immediately conveyed to the tapping mechanism after drilling operation is completed, the machining time of the machining unit can be effectively shortened, the difference among the machining time of the machining unit, the tapping time of a wheel and the time for cutting the wheel is small, and at the moment, the number of the machined wheels is increased in the same unit time, so that the problems that the time for single machining of the wheel by the wheel machining unit is longer and far longer than the cutting time of the wheel, and the production efficiency of the wheel is seriously reduced because a numerical control lathe is in a standby state for a long time are solved.
In order to achieve the above purpose, the present utility model provides the following technical solutions:
the auxiliary tapping mechanism beside the wheel machining unit comprises a frame, a tapping mechanism, a clamping mechanism and a control module; the clamping mechanism is arranged on the frame and used for clamping the wheels, the tapping mechanism is arranged on the top of the frame and comprises a tapping power head, and the tapping power head is used for tapping the wheels;
the control module is electrically connected with the tapping power head, the control module is used for starting or closing the tapping power head, the clamping mechanism comprises a plurality of clamping jaws, the clamping jaws are circumferentially arranged on the frame, the clamping jaws are used for clamping wheels, and the frame is located at the downstream of the processing unit in the production line.
Optionally, the clamping mechanism further includes a chuck, the chuck is mounted on the frame, and the plurality of clamping jaws are circumferentially arranged on top of the chuck.
Optionally, the inside wall of clamping jaw is vertical to be equipped with a plurality of ladder portions, the bottom of ladder portion and another adjacent the top fixed connection of ladder portion, a plurality of ladder portions from bottom to top reduces gradually.
Optionally, the upper end of the side wall of the step portion is inclined away from the center of the chuck.
Optionally, tapping mechanism includes pivot and swing arm assembly, the pivot vertically install in the frame, the top swing joint of pivot has swing arm assembly, swing arm assembly with the pivot looks is perpendicular, swing arm assembly keep away from the tip of pivot is equipped with the tapping unit head.
Optionally, the swing arm assembly includes first sub-swing arm and second sub-swing arm, the rear end level of first sub-swing arm is connected the pivot, the front end of first sub-swing arm with the rear end of second sub-swing arm rotates to be connected, the front end of second sub-swing arm with tapping unit head fixed connection.
Optionally, the sum of the lengths of the first and second sub-swing arms is greater than the diameter of the chuck.
Compared with the prior art, the embodiment of the utility model has the following beneficial effects:
1. the tapping mechanism and the clamping mechanism are arranged on the frame, and the tapping procedure is separated from the machining center through the mutual matching between the clamping mechanism and the tapping mechanism, so that the machining time of a numerical control lathe in the machining unit is matched with that of the machining center, the standby time is reduced, the machining unit can be in an operation state at any time, the machining time of wheels is shortened, the productivity of the wheel machining unit is improved, and the problems that the time of the traditional drilling and tapping procedure is not matched with that of the turning procedure, the lathe is in a standby state for a long time, and the production efficiency is reduced are solved;
2. through the combined action of the first sub-swing arm and the second sub-swing arm, tapping can be carried out on any position of the wheel, and the situation that the traditional tapping mechanism is difficult to tap the corners of the wheel is improved.
Drawings
FIG. 1 is a schematic illustration of a wheel machining unit side assist tapping mechanism in accordance with one embodiment of the present utility model;
FIG. 2 illustrates an auxiliary tapping mechanism for a wheel machining unit according to one embodiment of the present utility model;
FIG. 3 is an enlarged view of FIG. 1;
wherein, 1, the frame; 2. a tapping mechanism; 21. tapping the power head; 22. a rotating shaft; 23. a swing arm assembly; 231. a first sub-swing arm; 232. a second sub-swing arm; 3. a clamping mechanism; 31. a chuck; 32. a clamping jaw; 321. a step part;
Detailed Description
Embodiments of the present utility model are described in detail below, examples of which are illustrated in the accompanying drawings, wherein like or similar reference numerals refer to like or similar elements or elements having like or similar functions throughout. The embodiments described below by referring to the drawings are illustrative only and are not to be construed as limiting the utility model.
In the description of the present utility model, it should be understood that the terms "longitudinal," "transverse," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," and the like indicate or are based on the orientation or positional relationship shown in the drawings, merely to facilitate description of the utility model and to simplify the description, and do not indicate or imply that the devices or elements referred to must have a particular orientation, be configured and operated in a particular orientation, and thus should not be construed as limiting the utility model. Furthermore, features defining "first", "second" may include one or more such features, either explicitly or implicitly, for distinguishing between the descriptive features, and not sequentially, and not lightly.
In the description of the present utility model, unless otherwise indicated, the meaning of "a plurality" is two or more.
In the description of the present utility model, it should be noted that, unless explicitly specified and limited otherwise, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be either fixedly connected, detachably connected, or integrally connected, for example; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communication between two elements. The specific meaning of the above terms in the present utility model will be understood in specific cases by those of ordinary skill in the art.
A mechanism for assisting in tapping a wheel machining unit according to an embodiment of the present utility model will be described below with reference to fig. 1 to 2.
The auxiliary tapping mechanism beside the wheel machining unit comprises a frame 1, a tapping mechanism 2, a clamping mechanism 3 and a control module; the clamping mechanism 3 is installed in the frame 1, the clamping mechanism 3 is used for clamping wheels, the tapping mechanism 2 is installed at the top of the frame 1, the tapping mechanism 2 comprises a tapping power head 21, and the tapping power head 21 is used for tapping the wheels.
The control module is electrically connected with the tapping power head 21, the control module is used for starting or closing the tapping power head 21, the clamping mechanism 3 comprises a plurality of clamping jaws 32, the clamping jaws 32 are circumferentially arranged on the machine frame 1, the clamping jaws 32 are used for clamping wheels, and the machine frame 1 is located at the downstream of a processing unit in a production line.
The other supplementary tapping's of wheel processing unit mechanism of this scheme, the working process is as follows, and the staff places the wheel in frame 1, and clamping mechanism 3 can press from both sides tightly the wheel this moment, then aim at the tapping position of wheel with tapping unit head 21, and control module drive tapping unit head 21, tapping unit head 21 begins to start to tap the wheel to accomplish the tapping process.
Due to the traditional wheel machining unit, the turned semi-finished product needs to wait for a machining center to finish the working procedures of drilling and tapping the wheel, and due to the fact that the drilling and tapping working time is far longer than the cutting time of the numerical control lathe, the numerical control lathe waits for a long time. However, in recent years, more and more decorative holes are formed in wheel products, the time for machining the wheel by a machining unit for a single time is longer, and the contradiction between the machining time and the cutting time of the wheel is verified, so that the numerical control lathe in the machining unit is in a standby state for a long time, and the production efficiency of the wheel in the machining unit is seriously reduced.
Therefore, the scheme is detached from the processing unit, the processing unit is immediately conveyed to the frame 1 after the drilling action is completed, the processing time of a processing center can be effectively shortened, the processing time of the processing center in the processing unit, the tapping time of the wheels and the time for cutting the wheels are relatively small, at the moment, the number of the processed wheels is increased in the same unit time, and therefore the problems that the time for single processing of the wheels by the wheel processing unit is relatively long and far longer than the cutting time of the wheels, the processing unit is in a standby state for a long time, and the production efficiency of the wheels is seriously reduced are solved.
Therefore, in the scheme, the clamping mechanism 3 is arranged on the frame 1, and the plurality of clamping jaws on the clamping mechanism 3 can firmly fix the wheel on the frame 1, so that the condition that the wheel moves in the tapping process is reduced.
Through mutually supporting between clamping mechanism 3 and the tapping mechanism 2 for the other supplementary tapping's of wheel processing unit of this scheme mechanism can be in operation state constantly, shortens the process time of wheel, improves the productivity of wheel processing unit.
Further, the clamping mechanism 3 further comprises a chuck 31, the chuck 31 is mounted on the frame 1, and a plurality of clamping jaws 32 are circumferentially arranged on the top of the chuck 31.
The staff places the wheel on chuck 31, removes a plurality of clamping jaws 32 on the chuck 31, and clamping jaw 32 can carry out the centre gripping to the outside edge of wheel to fix the wheel on chuck 31, reduce the wheel and appear moving the condition in the tapping in-process.
The number of clamping jaws 32 is not shown in this embodiment, and preferably the number of clamping jaws 32 is 3, three clamping jaws 32 being effective to secure a wheel in a chuck. When the tapping mechanism taps the edge of the wheel, the three clamping jaws 32 can fix the wheel, reducing the rotation of the wheel with the rotation of the tapping mechanism.
Further, the inner side wall of the clamping jaw 32 is vertically provided with a plurality of step portions 321, the bottom of each step portion 321 is fixedly connected with the top of another adjacent step portion 321, and the plurality of step portions 321 gradually shrink from bottom to top.
When the clamping jaw 32 clamps the wheel, the step parts 321 are abutted against the outer side edges of the wheel, so that the contact area between the clamping jaw 32 and the wheel is increased, the friction force between the clamping jaw 32 and the wheel is increased, and the movement of the wheel in the tapping process is further reduced.
In this solution, the step portions 321 gradually shrink from bottom to top, so that the step portions of the clamping jaw 32 can match with wheels with different diameters, and stability of the clamping jaw 32 in clamping the wheels is improved.
Further, the upper end of the sidewall of the stepped portion 321 is inclined away from the center of the chuck 31. Since the plurality of stepped portions 321 gradually decrease from bottom to top, the top portion of the wheel lacks a force to press the wheel downward, so that there is a possibility that the wheel slides upward. Therefore, the side wall of the step portion 321 is obliquely arranged, and when the wheel is abutted against the plurality of step portions 321, the side wall of the step portion 321 can provide an obliquely downward pressing force, so that the occurrence of the condition that the wheel moves upwards is reduced.
Further, the tapping mechanism 2 comprises a rotating shaft 22 and a swing arm assembly 23, the rotating shaft 22 is vertically installed on the frame 1, the top of the rotating shaft 22 is movably connected with the swing arm assembly 23, the swing arm assembly 23 is perpendicular to the rotating shaft 22, and the end part, far away from the rotating shaft 22, of the swing arm assembly 23 is provided with the tapping power head 21.
Referring to fig. 1, the swing arm assembly 23 is sleeved on the rotating shaft 22, so that the swing arm assembly 23 is moved in the vertical direction, and the height of the tapping power head 21 can be adjusted, so that the movable end of the tapping power head 21 is abutted against the wheel, and the tapping power head 21 can perform tapping action on the wheel when the tapping power head 21 is started. Changing the wheel of other dimensions requires readjusting the height of the swing arm assembly 23 on the spindle 22 so that the tapping power head 21 abuts the top of the wheel.
In addition, the swing arm assembly 23 is rotated in the horizontal direction, so that the position of the tapping power head 21 can be changed, the tapping power head 21 can tap a plurality of positions of the wheel, and the situation that the number of decorative holes on the wheel is increased, the processing time is long and the processing steps are complex in recent years is effectively improved.
Further, the swing arm assembly 23 includes a first sub-swing arm 231 and a second sub-swing arm 232, the rear end of the first sub-swing arm 231 is horizontally connected with the rotating shaft 22, the front end of the first sub-swing arm 231 is rotatably connected with the rear end of the second sub-swing arm 232, and the front end of the second sub-swing arm 232 is fixedly connected with the tapping power head 21.
In this embodiment, the swing arm assembly 23 includes a first sub swing arm 231 and a second sub swing arm 232, and by the combined action of the first sub swing arm 231 and the second sub swing arm 232, any position of the wheel can be tapped, so that the situation that the conventional tapping mechanism 2 is difficult to tap the corners of the wheel is improved.
In addition, the second sub-swing arm 232 may be horizontally connected to the front end of the first sub-swing arm 231, or may be obliquely connected to the front end of the first sub-swing arm 231. Therefore, the included angle between the length direction of the first sub-swing arm 231 and the length direction of the second sub-swing arm 232, and the included angle between the length direction of the second sub-swing arm 232 and the horizontal plane are determined by the tapping holes on the wheels.
Further, the sum of the lengths of the first and second sub-swing arms 231 and 232 is greater than the diameter of the chuck 31. It should be noted that, the length of the first sub-swing arm 231 and the second sub-swing arm 232 is limited in this scheme, so that the sum of the lengths of the first sub-swing arm 231 and the second sub-swing arm 232 is greater than the diameter of the chuck 31, so as to ensure that the tapping power head 21 can tap the corners of the wheel under the combined action of the first sub-swing arm 231 and the second sub-swing arm 232.
In addition, it should be noted that, the side wall of the second sub-swing arm 232 is further provided with a blocking cylinder, when the second sub-swing arm 232 stops operating, the worker rotates the second sub-swing arm 232 upwards, so that when the end of the tapping power head 21 is separated from the wheel, the blocking cylinder can maintain the inclination angle between the current second sub-swing arm 232 and the horizontal plane, and the situation that the second sub-swing arm 232 moves downwards under the action of gravity is reduced.
After the tapping power head 21 reaches the tapping position, an operator only needs to start a tapping button, the tapping depth is controlled by a control module through set control parameters, and the control of the tapping depth is realized by controlling the rotation number of the tapping power head 21. The tapping power head 21 stops operating after tapping automatically to a specified depth.
Other configurations and the like of a mechanism for assisting in tapping by a wheel machining unit according to an embodiment of the present utility model and the operation thereof are known to those skilled in the art, and will not be described in detail herein.
In the description herein, reference to the term "embodiment," "example," etc., means that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the utility model. In this specification, schematic representations of the above terms do not necessarily refer to the same embodiments or examples. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
While embodiments of the present utility model have been shown and described, it will be understood by those of ordinary skill in the art that: many changes, modifications, substitutions and variations may be made to the embodiments without departing from the spirit and principles of the utility model, the scope of which is defined by the claims and their equivalents.
Claims (7)
1. The auxiliary tapping mechanism beside the wheel processing unit is characterized by comprising a frame, a tapping mechanism, a clamping mechanism and a control module; the clamping mechanism is arranged on the frame and used for clamping the wheels, the tapping mechanism is arranged on the top of the frame and comprises a tapping power head, and the tapping power head is used for tapping the wheels;
the control module is electrically connected with the tapping power head, the control module is used for starting or closing the tapping power head, the clamping mechanism comprises a plurality of clamping jaws, the clamping jaws are circumferentially arranged on the frame, the clamping jaws are used for clamping wheels, and the frame is located at the downstream of the processing unit in the production line.
2. The wheel well unit side tapping assist mechanism of claim 1 wherein said clamping mechanism further comprises a chuck mounted to said frame, a plurality of said jaws being circumferentially arranged on top of said chuck.
3. The wheel machining unit side auxiliary tapping mechanism according to claim 2, wherein the inner side wall of the clamping jaw is vertically provided with a plurality of step parts, the bottom of each step part is fixedly connected with the top of another adjacent step part, and the step parts are gradually reduced from bottom to top.
4. A wheel machining unit side tapping assist mechanism according to claim 3, wherein the upper end of the side wall of the step portion is inclined away from the centre of the chuck.
5. The wheel machining unit side-assisted tapping mechanism according to claim 4, wherein the tapping mechanism comprises a rotating shaft and a swing arm assembly, the rotating shaft is vertically mounted on the frame, the top of the rotating shaft is movably connected with the swing arm assembly, the swing arm assembly is perpendicular to the rotating shaft, and the end portion, far away from the rotating shaft, of the swing arm assembly is provided with the tapping power head.
6. The wheel machining unit side tapping assisting mechanism according to claim 5, wherein the swing arm assembly comprises a first sub-swing arm and a second sub-swing arm, the rear end of the first sub-swing arm is horizontally connected with the rotating shaft, the front end of the first sub-swing arm is rotatably connected with the rear end of the second sub-swing arm, and the front end of the second sub-swing arm is fixedly connected with the tapping power head.
7. The wheel well side assist tapping mechanism of claim 6, wherein the sum of the lengths of the first and second sub-swing arms is greater than the diameter of the chuck.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202222262879.XU CN218903871U (en) | 2022-08-26 | 2022-08-26 | Wheel processing unit is other supplementary tapping's mechanism |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202222262879.XU CN218903871U (en) | 2022-08-26 | 2022-08-26 | Wheel processing unit is other supplementary tapping's mechanism |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN218903871U true CN218903871U (en) | 2023-04-25 |
Family
ID=86016917
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202222262879.XU Active CN218903871U (en) | 2022-08-26 | 2022-08-26 | Wheel processing unit is other supplementary tapping's mechanism |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN218903871U (en) |
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2022
- 2022-08-26 CN CN202222262879.XU patent/CN218903871U/en active Active
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