CN218874979U - Rust removal device for metal pipe fitting - Google Patents
Rust removal device for metal pipe fitting Download PDFInfo
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- CN218874979U CN218874979U CN202223554075.3U CN202223554075U CN218874979U CN 218874979 U CN218874979 U CN 218874979U CN 202223554075 U CN202223554075 U CN 202223554075U CN 218874979 U CN218874979 U CN 218874979U
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- 239000002184 metal Substances 0.000 title claims abstract description 24
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 title claims abstract description 17
- 238000009434 installation Methods 0.000 claims description 6
- 230000009286 beneficial effect Effects 0.000 abstract description 2
- 238000004140 cleaning Methods 0.000 abstract description 2
- 230000002146 bilateral effect Effects 0.000 abstract 1
- 238000005498 polishing Methods 0.000 abstract 1
- 239000002699 waste material Substances 0.000 description 7
- 238000000034 method Methods 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 1
- 230000002708 enhancing effect Effects 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
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Abstract
Description
技术领域technical field
本实用新型涉及一种金属管件的除锈装置,具体涉及一种可对不同长度的金属管件进行除锈且便于收集废屑的除锈装置。The utility model relates to a derusting device for metal pipe fittings, in particular to a derusting device which can derust metal pipe fittings of different lengths and is convenient for collecting waste.
背景技术Background technique
金属管件在长时间搁置或使用后,容易出现锈蚀现象,因此为了提高金属管件的使用寿命,此时需要对金属管件的表面进行打磨除锈操作。Metal pipe fittings are prone to rust after long-term storage or use. Therefore, in order to improve the service life of metal pipe fittings, it is necessary to polish and derust the surface of metal pipe fittings.
公开号为CN215748474U的专利一种金属管件表面打磨除锈装置,包括支撑底座和对称竖直设置在支撑底座上方的定位板,两块所述定位板的内侧相向设有用于对金属管件进行水平定位的定位组件,定位组件与定位板转动配合,两块所述定位板之间还设有用于对金属管件的外壁进行打磨的往复直线式升降打磨机构,往复直线式升降打磨机构位于定位组件的上方,其中一块定位板的外侧设有用于带动定位组件转动且同时带动往复直线式升降打磨机构进行往复直线运动的驱动装置;本实用新型结构简单,可以对不同型号的金属管件进行稳定的定位,定位后可以高效、高质的对金属管件进行打磨作业,提高了金属管件的打磨效率和打磨质量。The patent with the publication number CN215748474U is a surface grinding and derusting device for metal pipe fittings, which includes a support base and a positioning plate arranged symmetrically and vertically above the support base. The positioning assembly is rotatably matched with the positioning plate. There is also a reciprocating linear lifting and grinding mechanism for grinding the outer wall of the metal pipe between the two positioning plates. The reciprocating linear lifting and grinding mechanism is located above the positioning assembly. The outside of one of the positioning plates is provided with a driving device for driving the positioning assembly to rotate and at the same time driving the reciprocating linear lifting and grinding mechanism to perform reciprocating linear motion; the utility model has a simple structure and can stably locate different types of metal pipe fittings. Finally, the metal pipe fittings can be polished efficiently and with high quality, which improves the grinding efficiency and quality of the metal pipe fittings.
该装置在使用过程中,存在不便于对不同长度的管件进行固定的问题,降低了装置的使用范围,具有一定的使用局限性;同时该装置在除锈时会发生废屑四处飞溅的现象,不利于除锈后的清理工作。During the use of the device, there is the problem that it is not convenient to fix pipes of different lengths, which reduces the range of use of the device and has certain limitations in use; at the same time, the device will cause waste to splash around during rust removal. It is not conducive to the cleaning work after rust removal.
因此,有必要提出一种金属管件的除锈装置解决上述技术问题。Therefore, it is necessary to propose a rust removal device for metal pipe fittings to solve the above technical problems.
实用新型内容Utility model content
为解决上述问题,本实用新型提供了一种金属管件的除锈装置,本实用新型是通过以下技术方案来实现的。In order to solve the above problems, the utility model provides a rust removal device for metal pipe fittings, and the utility model is realized through the following technical solutions.
一种金属管件的除锈装置,包括底板、夹持组件、滑动组件和打磨盘,所述夹持组件设置在底板的顶部,所述夹持组件包括固定板、移动板和夹持板,所述固定板固定连接在底板的顶部并左右对称设置,且固定板的相对一侧固定连接有夹持气缸,所述夹持气缸的活塞杆头部固定连接有移动板,所述移动板的相对一侧顶部均通过转轴转动连接有转盘,所述转盘的另一侧均设有夹持板,两个夹持板之间固定夹持有管件本体,所述底板的顶部后侧固定连接有竖板,所述竖板的前侧顶部左右对称固接有横板,所述滑动组件设置在横板之间,所述滑动组件上设有打磨电机,且打磨电机的输出轴头部固定连接有打磨盘。A rust removal device for metal pipe fittings, comprising a bottom plate, a clamping assembly, a sliding assembly and a grinding disc, the clamping assembly is arranged on the top of the bottom plate, the clamping assembly includes a fixed plate, a moving plate and a clamping plate, the The fixed plate is fixedly connected to the top of the bottom plate and arranged symmetrically left and right, and the opposite side of the fixed plate is fixedly connected with a clamping cylinder, and the head of the piston rod of the clamping cylinder is fixedly connected with a moving plate, and the opposite side of the moving plate The top of one side is connected with a turntable through the rotation of the rotating shaft, and the other side of the turntable is provided with a clamping plate, and the pipe body is fixedly clamped between the two clamping plates. The top of the front side of the vertical plate is symmetrically fixed with horizontal plates, the sliding assembly is arranged between the horizontal plates, the sliding assembly is provided with a grinding motor, and the head of the output shaft of the grinding motor is fixedly connected with a Grinding disc.
优选的,所述滑动组件包括滑动板和升降板,两个所述横板之间前后对称固接有滑杆,所述滑动板的前后两端与对应的前后侧滑杆滑动连接,右侧所述横板的外侧壁上固定安装有转动电机,且转动电机的输出轴头部贯穿对应的横板并固接有丝杆,所述丝杆的自由端与左侧横板转动连接,所述滑动板与丝杆螺纹连接,所述升降板与滑动板之间固定连接有升降气缸,所述打磨电机固定安装在升降板的底部。Preferably, the sliding assembly includes a sliding plate and a lifting plate, and a sliding bar is fixed symmetrically front and rear between the two horizontal plates, and the front and rear ends of the sliding plate are slidably connected to the corresponding front and rear sliding bars, A rotating motor is fixedly installed on the outer wall of the horizontal plate, and the head of the output shaft of the rotating motor runs through the corresponding horizontal plate and is fixedly connected with a screw. The free end of the screw is connected to the left horizontal plate in rotation. The sliding plate is threadedly connected with the screw rod, a lifting cylinder is fixedly connected between the lifting plate and the sliding plate, and the grinding motor is fixedly installed on the bottom of the lifting plate.
优选的,所述底板的顶部位于两个固定板之间前后对称固接有滑轨,所述移动板的底部开设有与对应滑轨滑动连接的滑槽,右侧所述移动板的外侧壁上固定安装有驱动电机,且驱动电机的输出轴头部贯穿对应的移动板并与右侧转轴的自由端固定连接。Preferably, the top of the bottom plate is located between the two fixed plates and is symmetrically fixed to the front and rear slide rails, the bottom of the moving plate is provided with a chute that is slidingly connected to the corresponding slide rail, and the outer wall of the moving plate on the right is A drive motor is fixedly installed on the top, and the head of the output shaft of the drive motor passes through the corresponding moving plate and is fixedly connected with the free end of the right rotating shaft.
优选的,所述升降板的底部设置有上收集罩,且上收集罩的顶部开设有与对应打磨电机穿设的通槽,上收集罩的底部前后两侧对称固接有上耳板,所述升降板的底部固定连接有与对应上耳板滑动连接的竖杆,所述上耳板与升降板之间的竖杆上固定连接有弹簧。Preferably, the bottom of the lifting plate is provided with an upper collection cover, and the top of the upper collection cover is provided with a through groove through which the corresponding grinding motor is pierced, and the upper ear plates are symmetrically fixed on the front and rear sides of the bottom of the upper collection cover. The bottom of the lifting plate is fixedly connected with a vertical bar slidingly connected with the corresponding upper ear plate, and the vertical bar between the upper ear plate and the lifting plate is fixedly connected with a spring.
优选的,两个所述移动板之间的滑轨上滑动连接有滑块,且滑块的顶部开设有放置槽,所述放置槽内搭放有收集盒,所述收集盒的顶部固定连通有下收集罩,所述下收集罩的顶部前后两侧对称固接有下耳板,所述下耳板上开设有与对应竖杆滑动连接的通孔。Preferably, a slider is slidably connected to the slide rail between the two moving plates, and the top of the slider is provided with a placement groove, and a collection box is placed in the placement groove, and the top of the collection box is fixedly communicated with There is a lower collecting cover, and lower ear plates are symmetrically fixed on the front and rear sides of the top of the lower collecting cover, and the lower ear plates are provided with through holes for sliding connection with corresponding vertical rods.
优选的,所述转盘上圆周均匀开设有多个安装孔,所述夹持板上靠近转盘的一侧固定连接有与对应安装孔插接的螺柱,且螺柱上螺纹连接有螺母,所述夹持板的另一侧固接有与管件本体内部的插接的定位柱,夹持板的一侧还固定连接有与管件本体两端端部抵接的防滑垫。Preferably, a plurality of installation holes are evenly opened on the upper circumference of the turntable, and the side of the clamping plate close to the turntable is fixedly connected with studs that are plugged into the corresponding installation holes, and nuts are threaded on the studs, so that The other side of the clamping plate is fixedly connected with a positioning column inserted into the inside of the pipe fitting body, and one side of the clamping plate is also fixedly connected with anti-slip pads abutting against both ends of the pipe fitting body.
本实用新型的有益效果是:The beneficial effects of the utility model are:
(1)本金属管件的除锈装置,通过设置的固定板与夹持气缸便于带动两个移动板相对或相远离运动,从而便于调节两个夹持板之间的间距,进而便于对不同长度的管件本体进行夹持固定;同时通过螺柱与螺母连接的夹持板便于根据不同管径的管件本体进行更换相适配的夹持板,从而使本装置的使用范围更广,适用性更强。(1) The rust removal device for metal pipe fittings facilitates the movement of the two moving plates relative to each other or away from each other through the fixed plate and the clamping cylinder, so that it is convenient to adjust the distance between the two clamping plates, and it is convenient for different lengths The pipe fitting body is clamped and fixed; at the same time, the clamping plate connected by the stud and the nut is convenient to replace the matching clamping plate according to the pipe fitting body of different pipe diameters, so that the application range of the device is wider and the applicability is better. powerful.
(2)本金属管件的除锈装置,通过设置的上收集罩、滑块、收集盒与下收集罩的配合,便于在进行除锈操作时,将四处飞溅的废屑进行收集到收集盒内,以便于后期对废屑进行集中处理。(2) The derusting device for metal pipe fittings, through the cooperation of the upper collection cover, slider, collection box and lower collection cover, is convenient to collect the waste chips splashed around into the collection box during the derusting operation , so as to facilitate the centralized treatment of waste in the later stage.
附图说明Description of drawings
为了更清楚地说明本实用新型的技术方案,下面将对具体实施方式描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本实用新型的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to illustrate the technical solution of the utility model more clearly, the accompanying drawings that need to be used in the description of specific embodiments will be briefly introduced below. Obviously, the accompanying drawings in the following description are only some embodiments of the utility model. For those skilled in the art, other drawings can also be obtained based on these drawings without creative effort.
图1:为现有技术的结构示意图;Fig. 1: is the structural schematic diagram of prior art;
图2:本实用新型所述整体的结构示意图;Fig. 2: the structural schematic diagram of the whole described in the utility model;
图3:本实用新型所述前侧剖视图;Fig. 3: the front sectional view of the utility model;
图4:本实用新型所述右侧剖视图;Fig. 4: the right sectional view of the utility model;
图5:本实用新型所述图3中A处的局部放大图。Fig. 5: A partially enlarged view of A in Fig. 3 described in the utility model.
附图标记如下:The reference signs are as follows:
1、底板;11、竖板;12、横板;13、滑轨;14、滑块;15、放置槽;16、收集盒;17、下收集罩;18、下耳板;19、通孔;1. Bottom plate; 11. Vertical plate; 12. Horizontal plate; 13. Slide rail; 14. Slider; 15. Placement slot; 16. Collection box; 17. Lower collection cover; 18. Lower ear plate; 19. Through hole ;
2、夹持组件;21、固定板;22、移动板;23、夹持板;24、夹持气缸;25、转轴;26、转盘;27、滑槽;28、驱动电机;29、安装孔;210、螺柱;211、螺母;212、定位柱;213、防滑垫;2. Clamping assembly; 21. Fixed plate; 22. Moving plate; 23. Clamping plate; 24. Clamping cylinder; 25. Rotating shaft; 26. Turntable; 27. Chute; 28. Driving motor; ; 210, stud; 211, nut; 212, positioning column; 213, anti-skid pad;
3、滑动组件;31、滑动板;32、升降板;33、滑杆;34、转动电机;35、丝杆;36、升降气缸;37、上收集罩;38、通槽;39、上耳板;310、竖杆;311、弹簧;3, sliding assembly; 31, sliding plate; 32, lifting plate; 33, sliding rod; 34, rotating motor; 35, screw mandrel; 36, lifting cylinder; 37, upper collecting cover; 38, through groove; Plate; 310, vertical bar; 311, spring;
4、打磨盘;41、打磨电机;4. Grinding disc; 41. Grinding motor;
5、管件本体。5. Fitting body.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其它实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. example. Based on the embodiments of the present utility model, all other embodiments obtained by persons of ordinary skill in the art without creative efforts belong to the scope of protection of the present utility model.
如图2-5所示,本实用新型提供以下实施例:As shown in Figure 2-5, the utility model provides following embodiment:
实施例一Embodiment one
一种金属管件的除锈装置,包括底板1、夹持组件2、滑动组件3和打磨盘4,夹持组件2设置在底板1的顶部,夹持组件2包括固定板21、移动板22和夹持板23,固定板21固定连接在底板1的顶部并左右对称设置,且固定板21的相对一侧固定连接有夹持气缸24,夹持气缸24的活塞杆头部固定连接有移动板22,移动板22的相对一侧顶部均通过转轴25转动连接有转盘26,转盘26的另一侧均设有夹持板23,两个夹持板23之间固定夹持有管件本体5,底板1的顶部后侧固定连接有竖板11,竖板11的前侧顶部左右对称固接有横板12,滑动组件3设置在横板12之间,滑动组件3上设有打磨电机41,且打磨电机41的输出轴头部固定连接有打磨盘4。通过设置的固定板21与夹持气缸24便于带动两个移动板22相对或相远离运动,从而便于调节两个夹持板23之间的间距,进而便于对不同长度的管件本体5进行夹持固定。A rust removal device for metal pipe fittings, including a base plate 1, a clamping
进一步的,滑动组件3包括滑动板31和升降板32,两个横板12之间前后对称固接有滑杆33,滑动板31的前后两端与对应的前后侧滑杆33滑动连接,右侧横板12的外侧壁上固定安装有转动电机34,且转动电机34的输出轴头部贯穿对应的横板12并固接有丝杆35,丝杆35的自由端与左侧横板12转动连接,滑动板31与丝杆35螺纹连接,升降板32与滑动板31之间固定连接有升降气缸36,打磨电机41固定安装在升降板32的底部。通过设置的滑动组件3便于带动打磨电机41进行左右滑动,从而便于完成对管件本体5的打磨除锈工作。Further, the sliding assembly 3 includes a sliding
进一步的,底板1的顶部位于两个固定板21之间前后对称固接有滑轨13,移动板22的底部开设有与对应滑轨13滑动连接的滑槽27,右侧移动板22的外侧壁上固定安装有驱动电机28,且驱动电机28的输出轴头部贯穿对应的移动板22并与右侧转轴25的自由端固定连接。通过设置的滑轨13便于加强移动板22在滑动过程中的稳定性,提高对管件本体5的夹持固定性。Further, the top of the bottom plate 1 is located between the two fixed
本实施例的具体实施方式为:The concrete implementation manner of this embodiment is:
在使用本装置的时,首先控制夹持气缸24的活塞杆收缩,从而带动移动板22相远离运动,进而使夹持板23之间的间距增大,之后将管件本体5放置在两个夹持板23之间,之后启动夹持气缸24的活塞杆伸出,带动两个移动板22相对运动,实现对管件本体5的夹持固定,之后启动打磨电机41带动打磨盘4转动,启动升降气缸36的活塞杆伸出,从而使升降板32下降,带动打磨盘4下降并与管件本体5的外表面接触,启动转动电机34转动,转动电机34带动丝杆35转动,转动的丝杆35带动滑动板31在滑杆33上左右滑动,同时启动驱动电机28转动,驱动电机28带动管件本体5进行转动,从而快速的完成管件本体5的外表面除锈工作。When using this device, the piston rod of the clamping
实施例二Embodiment two
与实施例一的不同之处在于,还包括以下内容:The difference from Embodiment 1 is that it also includes the following content:
升降板32的底部设置有上收集罩37,且上收集罩37的顶部开设有与对应打磨电机41穿设的通槽38,上收集罩37的底部前后两侧对称固接有上耳板39,升降板32的底部固定连接有与对应上耳板39滑动连接的竖杆310,上耳板39与升降板32之间的竖杆310上固定连接有弹簧311。The bottom of the lifting
进一步的,两个移动板22之间的滑轨13上滑动连接有滑块14,且滑块14的顶部开设有放置槽15,放置槽15内搭放有收集盒16,收集盒16的顶部固定连通有下收集罩17,下收集罩17的顶部前后两侧对称固接有下耳板18,下耳板18上开设有与对应竖杆310滑动连接的通孔19。Further, a
本实施例中:In this example:
通过设置的上收集罩37、滑块14、收集盒16与下收集罩17的配合,便于在进行除锈操作时,将四处飞溅的废屑进行收集到收集盒16内,以便于后期对废屑进行集中处理;当对管件本体5固定完成并进行除锈工作时,移动滑块14,使下收集罩17位于上收集罩37的正下方,之后启动升降气缸36的活塞杆伸出,从而使升降板32下降,带动打磨盘4下降的同时也带动上收集罩37下降,并在竖杆310与弹簧311的配合下可以贴合在下收集罩17的顶部,且不会对打磨盘4下降的高度造成影响,与此同时,下降的竖杆310也会插接在下收集罩17上的通孔19内,当打磨电机41在滑动组件3的带动下进行左右滑动打磨时,通过竖杆310与通孔19的配合可以带动下收集罩17与收集盒16同向运动,打磨过程中产生的飞溅废屑在上收集罩37与下收集罩17的配合下进行阻拦并将其收集到收集盒16内进行收集。Through the cooperation of the
实施例三Embodiment Three
与实施例一的不同之处在于,还包括以下内容:The difference from Embodiment 1 is that it also includes the following content:
转盘26上圆周均匀开设有多个安装孔29,夹持板23上靠近转盘26的一侧固定连接有与对应安装孔29插接的螺柱210,且螺柱210上螺纹连接有螺母211,夹持板23的另一侧固接有与管件本体5内部的插接的定位柱212,夹持板23的一侧还固定连接有与管件本体5两端端部抵接的防滑垫213。A plurality of installation holes 29 are evenly opened on the upper circumference of the
本实施例中:In this example:
通过螺柱210与螺母211连接的夹持板23便于根据不同管径的管件本体5进行更换相适配的夹持板23,从而使本装置的使用范围更广,适用性更强,同时通过夹持板23与定位柱212的配合可避免对管件本体5的两端进行遮挡,进而加强对了管件本体5的除锈效果。The clamping
以上公开的本实用新型优选实施例只是用于帮助阐述本实用新型。优选实施例并没有详尽叙述所有的细节,也不限制该实用新型仅为的具体实施方式。显然,根据本说明书的内容,可作很多的修改和变化。本说明书选取并具体描述这些实施例,是为了更好地解释本实用新型的原理和实际应用,从而使所属技术领域技术人员能很好地理解和利用本实用新型。本实用新型仅受权利要求书及其全部范围和等效物的限制。The preferred embodiments of the present invention disclosed above are only used to help explain the present invention. The preferred embodiments do not exhaust all details nor limit the invention to specific implementations. Obviously, many modifications and variations can be made based on the contents of this specification. This specification selects and specifically describes these embodiments in order to better explain the principle and practical application of the utility model, so that those skilled in the art can well understand and utilize the utility model. The invention is to be limited only by the claims and their full scope and equivalents.
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN119141405A (en) * | 2024-11-19 | 2024-12-17 | 长春汽车工业高等专科学校 | Metal pipe rust removal polisher |
| CN121223624A (en) * | 2025-11-25 | 2025-12-30 | 江苏罗核子合金有限公司 | A rust removal and polishing device for metal round bars in intelligent manufacturing |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN119141405A (en) * | 2024-11-19 | 2024-12-17 | 长春汽车工业高等专科学校 | Metal pipe rust removal polisher |
| CN121223624A (en) * | 2025-11-25 | 2025-12-30 | 江苏罗核子合金有限公司 | A rust removal and polishing device for metal round bars in intelligent manufacturing |
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