CN218872901U - Device and testing device for simply detecting ceramic tiles - Google Patents
Device and testing device for simply detecting ceramic tiles Download PDFInfo
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- CN218872901U CN218872901U CN202222333392.6U CN202222333392U CN218872901U CN 218872901 U CN218872901 U CN 218872901U CN 202222333392 U CN202222333392 U CN 202222333392U CN 218872901 U CN218872901 U CN 218872901U
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Abstract
A simple device and a testing device for detecting ceramic tiles, wherein the testing device comprises: the induction electric eye detects a reflection light path on the surface of the ceramic tile and generates a feedback signal indicating whether the ceramic tile is damaged or not; and the testing device drives the collision device to knock the surface of the ceramic tile according to the feedback signal, and judges that the corresponding ceramic tile is damaged when the testing device receives the feedback signal indicating that the ceramic tile is damaged. The utility model discloses can make ceramic brick after the kiln is drawn, when intensity is not up to standard or inside has the dark to split, when rotten brick phenomenon leads to the product to appear damaged, the operation device can automatic processing, reduces the processing time of stopping the line, improves cold processing process work efficiency.
Description
Technical Field
The utility model relates to a pottery brick check out test set, more specifically say, relate to a simply detect device, testing arrangement of pottery brick.
Background
With the continuous improvement of ceramic production technology, the product industry scale is continuously enlarged, the capacity is improved by adopting a quick firing mode in the production process of the traditional ceramic tile, and the production cycle of the subsequent process is shortened while the capacity is improved. However, once the inside of the product has a dark crack, the hidden crack is not easy to find in time when the product is taken out of the kiln, the crack is transported to a post-process, the post-process is stopped and processed, the potential safety hazard exists, the post-process cold machining production line is long, once the broken brick appears, the breakage rate of the product is increased and the production cost is increased when the worker does not have time to react and process.
The production process of the ceramic tiles is generally a production line, and one ceramic tile is sequentially fired and formed in a kiln and conveyed by a conveyor. During the conveying process, the production party can perform surface identification on the ceramic tiles so as to judge whether the ceramic tiles are damaged or not.
There are a number of means in the prior art to identify the surface of ceramic tiles in a flow process.
The first is a ceramic tile flaw detection and identification technology based on visual deep learning, and the trained visual identification technology is applied to the ceramic tile flaw detection through visual identification. The scheme mainly utilizes an image recognition technology, combines deep learning with the image recognition technology, utilizes equipment such as a camera and the like to observe the grains on the surface of the ceramic tile, and judges whether the ceramic tile is damaged or not by recognizing the grain images. However, the first solution is not easy to find the stability or crack inside the tile, because the image recognition technology can only recognize the image of the tile surface, and can not recognize the flaws inside the tile.
The second is to press the ceramic tile based on a pressing device on the conveying equipment, wherein the pressing device comprises an elastic component, so that the pressing device can continuously press the ceramic tile. Whether this scheme mainly utilizes press device's pressure variation to judge ceramic tile piece has inside inhomogeneous hole, and when ceramic tile piece inside had the hole, the overdraft that press device fed back can change, can confirm to correspond the ceramic tile that has the flaw through the change that detects the overdraft. However, in the second method, fine cracks on the surface of the tile are not easily found, and when the cracks float on the surface and are located on a shallow surface layer, the change in the pressing force of the pressing device is not large, and erroneous judgment is easily caused.
On the other hand, the two schemes can only detect the existing flaws inside or outside the ceramic tile respectively, and for the defects of vulnerability, frangibility and the like caused by the substandard strength of the ceramic tile, the two schemes cannot be distinguished through detection.
Therefore, although the prior art has various methods for detecting and judging the flaws of the ceramic tiles, the prior methods have certain defects and are not ideal for the detection effect of the ceramic tiles.
SUMMERY OF THE UTILITY MODEL
The unsatisfactory problem of pottery brick flaw detection to prior art exists, the utility model provides a simply detect device, the testing arrangement of pottery brick, it solves the problem that flaw detection such as pottery brick intensity is not up to standard, crackle, dark split at least.
In order to achieve the above purpose, the utility model adopts the following technical scheme:
a test device for simply detecting ceramic tiles comprises: the induction electric eye detects a reflection light path on the surface of the ceramic tile and generates a feedback signal indicating whether the ceramic tile is damaged or not; and the testing device drives the collision device to knock the surface of the ceramic tile according to the feedback signal, and judges that the corresponding ceramic tile is damaged when the testing device receives the feedback signal indicating that the ceramic tile is damaged.
As an embodiment of the present invention, the testing device further includes: the support column is arranged vertical to the ground; the rotatable connecting rod is connected to the support and can rotate clockwise or anticlockwise around the support; and the cylinder drives the rotatable connecting rod to rotate, so that the collision device knocks and resets.
As an embodiment of the present invention, the testing device further includes a recycling bin. The recycling box is arranged below the testing device and used for recycling broken ceramic tiles.
As an embodiment of the present invention, the induction electric eye determines whether the ceramic tile is damaged or not according to the reflected light path on the surface of the ceramic tile, and generates the corresponding feedback signal.
As an embodiment of the present invention, the induction electric eye and the collision device are sequentially arranged along the conveying path of the ceramic tile.
In order to achieve the above object, the utility model discloses still adopt following technical scheme:
an apparatus for easy inspection of ceramic tiles, comprising: the conveying platform is used for horizontally conveying the ceramic tiles; the first induction electric eye detects a reflection light path on the surface of the ceramic tile and generates a first feedback signal indicating whether the ceramic tile is damaged or not; the second induction electric eye detects a reflection light path on the surface of the ceramic tile and generates a second feedback signal indicating whether the ceramic tile is damaged or not; the testing device detects a reflected light path on the surface of the ceramic tile and generates a third feedback signal indicating whether the ceramic tile is damaged or not, and the testing device comprises a collision device; the testing device drives the collision device to knock the surface of the ceramic tile according to a first feedback signal, a second feedback signal and a third feedback signal of the testing device, wherein the first feedback signal, the second feedback signal and the third feedback signal are respectively transmitted to the first induction electric eye, the second induction electric eye and the testing device; the transport platform recovers the damaged ceramic tiles.
As an embodiment of the present invention, the testing device further includes: the support column is arranged vertical to the ground; the rotatable connecting rod is connected to the support and can rotate clockwise or anticlockwise around the support; and the cylinder drives the rotatable connecting rod to rotate, so that the collision device knocks and resets.
As an embodiment of the present invention, the transportation platform further comprises a recycling bin. The recycling box is arranged below the testing device and used for recycling broken ceramic tiles.
As an embodiment of the present invention, the first sensing electric eye, the second sensing electric eye and the testing device determine whether the ceramic tile is damaged or not according to the reflected light path on the surface of the ceramic tile, and generate the corresponding first feedback signal, the second feedback signal and the third feedback signal.
As an embodiment of the utility model, the first response electric eye, testing arrangement, second response electric eye set up around the transport route of ceramic brick on the transport platform in proper order.
In the technical scheme, the utility model discloses can make ceramic brick after the kiln is drawn, when intensity is not up to standard or inside has the dark to split, when rotten brick phenomenon leads to the product damaged to appear, the operation device can automatic processing, reduces the processing time that stops the line, improves cold working process work efficiency.
Drawings
FIG. 1 is a schematic structural diagram of the device of the present invention;
FIG. 2 is a schematic view of the testing device of the present invention;
fig. 3 is a working state diagram of the testing device of the present invention;
fig. 4 is a flow chart of the operation of the apparatus of the present invention.
In the figure:
3-a recycling bin, 4-a testing device, 11-a first circular conveying belt, 12-a second circular conveying belt, 13-a third circular conveying belt, 21-a roller conveying platform, 41-a support, 42-a rotatable connecting rod, 43-an air cylinder, 44-a collision device, 51-a first induction electric eye, 52-a second induction electric eye and 53-a third induction electric eye.
Detailed Description
The technical solution in the embodiments of the present invention will be further clearly and completely described below with reference to the accompanying drawings and embodiments. It is obvious that the described embodiments are used for explaining the technical solution of the present invention, and are not meant to exhaust all embodiments of the present invention.
Examples of which are illustrated in the accompanying drawings, wherein like reference numerals refer to the same or similar elements or elements having the same or similar function throughout. The embodiments described below by referring to the drawings are exemplary intended for explaining the present invention, and should not be construed as limiting the present invention.
Referring to fig. 1, the utility model discloses at first a simply detect pottery brick intensity, rotten device work platform's structural plan view, its main framework includes parts such as first circular conveyer belt 11, the circular conveyer belt 12 of second, the circular conveyer belt 13 of third, roller stick conveyer platform 21, (rotten brick) collection box 3, testing arrangement 4, response electric eye.
As shown in fig. 1, the first circular conveyor belt 11, the second circular conveyor belt 12, the third circular conveyor belt 13 and the roller bar conveyor platform 21 together form a conveyor platform on which the ceramic tiles to be detected are conveyed. Specifically, the ceramic tiles are transported from the roller bar transporting platform 21 to the first circular transporting belt 11, pass through the second circular transporting belt 12 and the third circular transporting belt 13, are detected, and are transported to the outside through the roller bar transporting platform 21 again. The first circular conveying belt 11, the second circular conveying belt 12 and the third circular conveying belt 13 are arranged in a straight line, and the roller rod conveying platforms 21 on the two sides are perpendicular to the first circular conveying belt 11, the second circular conveying belt 12 and the third circular conveying belt 13 to form a U-shaped conveying platform together. The testing device 4, the induction electric eye, the (rotten brick) recycling box 3 and other devices are arranged at the second circular conveying belt 12 and used for detecting the ceramic bricks.
Those skilled in the art can understand that the inductive electric eye can be a part of the testing device 4, and can also be an independent detecting device independent of the testing device 4, and the technical purpose of the present invention can be achieved by two setting modes, so as to achieve the technical effects of the present invention, which is not limited to this.
As the first embodiment of the present invention, the induction electric eye is a part of the testing device 4, and at this time, the induction electric eye and the collision device 44 are core components of the testing device 4, and the induction electric eye and the collision device 44 are sequentially arranged back and forth along the conveying path of the ceramic tile.
The induction electric eye judges whether the ceramic tile is damaged or not according to the reflection light path on the surface of the ceramic tile, and generates a corresponding feedback signal according to the judgment result. Specifically, when the ceramic tile passes through the induction electric eye, the induction electric eye detects a reflection light path on the surface of the ceramic tile, generates a feedback signal indicating whether the ceramic tile is damaged, and sends the feedback signal to the testing device 4. After receiving the feedback signal, the testing device 4 drives the collision device 44 to knock the surface of the ceramic tile according to the feedback signal, and at this time, the sensing electric eye detects the reflected light path on the surface of the ceramic tile again, generates the feedback signal again, and sends the feedback signal to the testing device 4 again. When the test apparatus 4 receives a feedback signal indicating the breakage of the ceramic tile, the test apparatus 4 determines that the corresponding ceramic tile is broken. Otherwise, the testing device 4 judges that the corresponding ceramic tile is qualified.
Because the product is broken appearing knocking the in-process, the phenomenon of empting appears in the product glaze that levels originally, leads to the light path on the induction system to have taken place to change, so the utility model discloses utilize the response electric eye to detect the reflection light path on ceramic brick surface, if reflection light path or light path distance have but taken place to change, then judge that ceramic brick is broken, otherwise judge that ceramic brick is qualified (not damaged).
Referring to fig. 2 and 3, the concrete structure of the test apparatus 4 mainly includes a support 41, a rotatable link 42, a cylinder 43, and a collision device 44. The pillars 41 are vertical poles arranged perpendicular to the ground, the pillars 41 may be erected on the side of the second circular conveyor belt 12 or in the gaps of the circular conveyor belt, and the rotatable link 42, the cylinder 43 and the collision device 44 are all mounted on the pillars 41. The rotatable link 42 is connected to the support 41 and is rotatable clockwise or counterclockwise around the support 41. The rotatable link 42 may be a set of linkages as shown in fig. 2 and 3, one segment of which is fixed to the post 41 and the other end of which is connected to a collision device 44. An air cylinder 43 is disposed at a middle position of the rotatable link 42, and drives the rotatable link 42 to rotate, so that the collision device 44 at the end of the rotatable link 42 is knocked down and/or reset up.
When a knocking command is executed, the cylinder 43 device executes a lowering command, the impacting device 44 can descend by using the self-gravity and the like to knock the surface of the brick, the acting force generated by the impacting device 44 is used as the reference basis for checking the strength standard of the product, so as to configure the weight of the impacting device 44 and ensure that the contact surface of the impacting device 44 and the surface of the ceramic brick is parallel.
From impulse theorem: ft = Δ mv, law of conservation of energy: mgh = (1/2) mv, device whereabouts collision time in the twinkling of an eye is extremely short simultaneously (the utility model discloses calculate according to 0.1 s), ceramic brick product intensity detection standard is ≥ 1500N, combines the formula to know F and collision device weight and is related to with the height, consequently guarantees that the damaged strength that the whereabouts formed reaches the requirement, has the security simultaneously, requires that the height is ≤ 0.4m, and collision device weight is ≤ 13kg.
Referring back to fig. 1, as a second embodiment of the present invention, the sensing electric eyes are independent of the testing device 4, and the number of the sensing electric eyes, i.e., the arrangement mode, is variable. The utility model discloses a device mainly includes first response electric eye 51, testing arrangement 4 and second response electric eye 52, and the three sets up around the transport route of pottery brick on the transport platform in proper order.
Similar to the previous embodiment, the testing device 4 may further include a support 41, a rotatable link 42, a cylinder 43 and a collision device 44, and the detailed structure thereof is not described again. As a preferred embodiment of the present invention, the bumping device 44 is disposed downstream of the testing device 4 and electrically connected and driven by the testing device 4, and the cylinder 43 device is electrically connected with the bumping device 44 to drive the bumping device 44 to knock downwards and/or to reset upwards. In order to make the striking device 44 hit exactly in the middle of the product, the distance between the first induction electric eye 51 and the second induction electric eye 52 is divided into five equal parts, and the testing device 4 is located at a distance of 3/5 of the first induction electric eye 51 as far as possible. The collision device 44 is erected at a position which is one-half of the width direction of the second circular conveyor belt 12 and is a middle position of the first induction electric eye 51 and the second induction electric eye 52, so that when the ceramic tile reaches the second induction electric eye 52, a part of the ceramic tile is positioned behind the first induction electric eye 51.
Continuing to show in fig. 1, in this embodiment, the apparatus of the present invention further comprises a ceramic tile transport platform. The conveying platform comprises a plurality of circular conveying belts, for example, a first circular conveying belt 11, a second circular conveying belt 12, a third circular conveying belt 13 and a roller rod conveying platform 21 which are parallel to each other and can ascend and descend are arranged in sequence from the upstream to the downstream of the conveying line. First circular conveyer belt 11, second circular conveyer belt 12, third circular conveyer belt 13 and roller stick transport platform 21 respectively set 2, two liang of through belt interconnect in order to accomplish the transport of ceramic tile. The structures of the first circular conveyor belt 11, the second circular conveyor belt 12, the third circular conveyor belt 13 and the roller bar conveying platform 21 are similar to those of the previous embodiment, and are not described again. In addition, still set up (rotten brick) collection box 3 on the transportation platform, collection box 3 can set up in testing arrangement 4 below for retrieve the broken ceramic brick after knocking.
The first and second induction electric eyes 51 and 52 respectively detect the reflection light paths on the surface of the ceramic tile and respectively generate a first feedback signal and a second feedback signal indicating whether the ceramic tile is damaged or not. The testing device 4 is provided with a photoelectric sensing device/sensing electric eye for sensing and feeding back signals passing through the ceramic tiles, and can detect the reflected light path on the surface of the ceramic tiles and generate a third feedback signal indicating whether the ceramic tiles are damaged or not. That is, the first induction electric eye 51, the second induction electric eye 52 and the testing device 4 determine whether the ceramic tile is damaged according to the reflected light path on the surface of the ceramic tile, and accordingly generate the corresponding first feedback signal, the second feedback signal and the third feedback signal.
As another aspect of the utility model, the utility model discloses still disclose a method of simply detecting ceramic brick, be applicable to the utility model discloses a device.
The utility model discloses an among the mode is applicable to above-mentioned device, its main flow lies in the ceramic tile transportation, detects the feedback signal of ceramic tile surface reflection light path, and wherein feedback signal instructs ceramic tile damage whether or not. Knocking the surface of the ceramic tile according to the feedback signal, detecting the feedback signal of the reflection light path on the surface of the ceramic tile again after knocking, and judging whether the ceramic tile is damaged or not according to the feedback signal.
Particularly, the utility model discloses detect ceramic brick surface reflection light path's first feedback signal, third feedback signal, second feedback signal respectively in proper order along ceramic brick conveying route. When the ceramic tiles are transported from the second circular transport belt 12, the first induction electric eye 51 generates a 1 st signal (i.e., a first feedback signal) when the ceramic tiles pass through the first induction electric eye 51, and feeds the first feedback signal back to the testing device 4. When the ceramic tile passes through the testing device 4, the photoelectric sensing device therein generates a 2 nd signal (i.e. a third feedback signal), and the testing device 4 itself receives the third feedback signal. When the ceramic tile passes through the second induction electric eye 52, the second induction electric eye 52 generates a 3 rd signal (i.e., a second feedback signal) and feeds the second feedback signal back to the testing device 4. The third inductive electric eye 53 is different from the first inductive electric eye 51 and the second inductive electric eye 52, and is activated after executing a line change command described later.
The utility model discloses a testing arrangement 4 can directly judge through 3 times signal feedback whether damaged by ceramic brick, and not all start the procedure of strikeing each time. In the first case, if one of the first feedback signal, the second feedback signal, and the third feedback signal indicates that the ceramic tile is damaged, the damaged ceramic tile can be directly recovered. Under the second condition, if the first feedback signal, the second feedback signal and the third feedback signal indicate that the ceramic tile is not damaged, the knocking program is started again, so that whether cracks or hidden damages exist in the ceramic tile is detected.
In the first case, if the ceramic tile is broken or has a fracture phenomenon, and the ceramic tile passes through the first induction electric eye 51 and does not reach the second induction electric eye 52, the first induction electric eye 51 is continuously in an induction state and is broken, and the testing device 4 can determine that the ceramic tile is unqualified (damaged/cracked, etc.). Or, the testing device 4 can also judge that the ceramic tile is unqualified when the first feedback signal, the second feedback signal and the third feedback signal indicating that the ceramic tile is complete are not received by the first sensing electric eye 51, the second sensing electric eye 52 and the photoelectric sensing device in the testing device 4 at the same time. At this time, the testing device 4 simultaneously feeds back to the second circular conveying belt 12 and the third circular conveying belt 13 to execute an emergency stop instruction, and activates the third induction electric eye 53 to execute a wire changing induction instruction.
The roller bar transporting platform 21 executes the transporting command, and the third circular transporting belt 13 descends to the same height as the roller bar transporting platform 21, so as to remove the broken ceramic tiles. Specifically, when the second circular conveyor belt 12 receives the emergency stop command, the first circular conveyor belt 11 descends to the same height as the roller rod conveying platform 21, and the roller rod conveying platform 21 is started to perform the conveying task. When the ceramic tiles after line changing come to the third induction electric eye 53, the third induction electric eye 53 sends a feedback signal to the third circular conveying belt 13, and the third circular conveying belt 13 ascends to complete the line changing and conveying program of the product.
It can be seen that under this operational flow, the testing device 4 can determine whether the ceramic tiles are damaged or not without going through a tapping procedure, and remove the damaged ceramic tiles out of the transport platform.
In the second case, after the tapping process, the first feedback signal, the second feedback signal, and the third feedback signal are detected again, and if one of the second feedback signal and the third feedback signal indicates that the ceramic tile is broken, the broken ceramic tile is recovered. Specifically, the testing apparatus 4 drives the impacting apparatus 44 to strike the surface of the ceramic tile according to the first feedback signal, the second feedback signal and the third feedback signal of the first induction electric eye 51 and the second induction electric eye 52, and when one of the first induction electric eye 51, the second induction electric eye 52 and the testing apparatus 4 receives the first feedback signal, the second feedback signal or the third feedback signal indicating the damage of the ceramic tile, the testing apparatus 4 determines that the corresponding ceramic tile is damaged, and recovers the damaged ceramic tile through the transportation platform.
As an embodiment of the present invention, the testing device 4 receives the total 3 feedback signals (the first feedback signal, the third feedback signal and the second feedback signal) sensed by the first sensing electric eye 51, the photoelectric sensing device inside the testing device 4 and the second sensing electric eye 52 in sequence, and starts the colliding device 44 to execute the brick surface knocking program. If the first induction electric eye 51, the testing device 4 and the second induction electric eye 52 are still in the state of simultaneously receiving respective feedback signals (namely the first feedback signal, the third feedback signal and the second feedback signal) after knocking, the ceramic tile product is judged not to be broken, and the testing device 4 feeds back qualified signals to a subsequent transportation mechanism to continue to finish the product straight transportation program.
In the above process, the first sensing electric eye 51 is in the continuous sensing state, the first feedback signal is sent to the testing device 4, after the ceramic tile reaches the second sensing electric eye 52 and triggers the second feedback signal, an execution cycle instruction is completed among the ceramic tile, the first sensing electric eye 51 and the second sensing electric eye, and the continuous sensing state is ended.
On the other hand, after the knocking instruction is completed, when the reflected light path or the light path distance of any one of the first induction electric eye 51, the second induction electric eye 52 and the testing device 4 is changed, the testing device 4 judges that the ceramic tile is broken. This is because the product is broken during the knocking process, and the light path on the induction device is changed due to the phenomenon of toppling over of the originally flat brick surface of the product, so that it can be determined that the ceramic brick is not qualified (damaged/cracked, etc.).
If the ceramic tile is broken or the size of the ceramic tile is too short, when the ceramic tile passes through the first induction electric eye 51, the photoelectric induction device and the second induction electric eye 52 on the testing device 4 do not receive a signal that the ceramic tile passes through, and the continuous light path state of the first induction electric eye 51 is changed, the testing device 4 can also judge that the ceramic tile is broken.
If the first induction electric eye 51, the second induction electric eye 52 and the testing device 4 all receive respective feedback signals (namely, the first feedback signal, the second feedback signal and the third feedback signal), the first induction electric eye 51 continuously senses the state and finishes a sensing period instruction, even if the first induction electric eye 51 in the state changes the light path first, the testing device 4 also judges that the ceramic tile is qualified (not broken), and at the moment, the testing device 4 sends the qualified signals to the first circular conveying belt 11 to execute the conveying instruction. In this case, it is preferable that,
when the ceramic tile is judged to be damaged in the above flow, the testing device 4 executes a second set of program, feeds back the damage instruction to the second circular conveyor belt 12 and the third circular conveyor belt 13 to execute the emergency stop instruction, and activates the third induction electric eye 53 to execute the wire-changing induction instruction. Meanwhile, the first circular conveying belt 11 stops when receiving the broken ceramic tiles and then descends, the roller rod conveying platform 21 conveys the broken ceramic tiles, and the second circular conveying belt 12 cuts off the power supply to stop the operation of the equipment, so that the broken ceramic tiles can be conveniently treated by personnel.
Fig. 4 shows the operation flow of the method applied in the apparatus of the present invention, when the ceramic tile (product brick) enters the second circular conveyor belt 12, the first induction electric eye 51, the light sensing device (inside the testing apparatus 4), and the second induction electric eye 52 detect the light path signal on the surface of the ceramic tile through 3 times of light sensing, and determine the signal through the testing apparatus 4. If the test device 4 judges that the ceramic tiles are not qualified, the test device 4 starts a recovery program, and the products (damaged ceramic tiles) are conveyed to the recovery box 3 by the second circular conveying belt 12 and the third circular conveying belt 13 in a straight line manner. If the testing device 4 judges that the ceramic tiles are qualified, the second circular conveying belt 12 conveys the ceramic tiles to the third circular conveying belt 13, meanwhile, the third induction electric eye 53 is started, and the third circular conveying belt 13 and the roller rod conveying platform 21 are utilized to convey the qualified ceramic tiles in a wire changing mode.
Those skilled in the art can understand that "the line is gone straight" and "the line is changed" of above-mentioned ceramic brick is only schematic, and not the utility model discloses a restriction the utility model discloses in other embodiments, can also be with unqualified ceramic brick line changing transportation, and qualified ceramic brick is gone straight and is transported to next process flow on line, all can realize the technical purpose of the utility model reaches the technical effect of the utility model, the utility model discloses a do not use this as the limit.
To sum up, the device and method of the present invention not only utilize physical means (such as knocking) to detect the surface of the ceramic tile, so as to determine whether the ceramic tile is qualified, but also determine in advance whether there are cracks on the surface of the ceramic tile through light reflection.
Particularly, the utility model discloses set up 3 light path judgments, first response electric eye 51, testing arrangement 4 and second response electric eye 52 respectively, wherein first response electric eye 51 has played the effect of first "leading" judgement, and before the procedure is strikeed in the start-up promptly, at first judge once whether there is the crackle ceramic brick. As for the first induction electric eye 51, the ceramic tiles can be directly judged to be unqualified, the testing device 4 can directly remove the unqualified ceramic tiles into the recycling box 3 without starting a knocking program.
On the other hand, the test apparatus 4 and the second induction electric eye 52 can perform the supplementary detection of the first induction electric eye 51 as the second and third light path judgment. Since the judgment of the optical path on the surface of the ceramic tile is affected by various factors such as light, resolution, ceramic tile conveyance speed, crack size, etc., a single judgment cannot be completely accurate. At this moment, the utility model discloses a testing arrangement 4 and second response electric eye 52 can play the effect of second time "leading" judgement, promptly before starting to strike the procedure, judge once more that the pottery brick has the crackle. At this time, when the testing device 4 and/or the second induction electric eye 52 can directly judge the unqualified ceramic tile, the testing device 4 does not need to start a knocking program, and the unqualified ceramic tile can be removed into the recycling box 3.
Only when the first induction electric eye 51, the testing device 4 and the second induction electric eye 52 judge that no crack exists on the surface of the ceramic tile, the testing device 4 starts a knocking program, and a light path after the knocking device knocks is used for judging whether the ceramic tile is damaged or not. This has the advantage that it is not necessary to perform a hammering procedure on each tile, which optimizes production efficiency and reduces processing time.
Those skilled in the art will appreciate that all or a portion of the steps of the various illustrated embodiments of the invention may be performed by associated hardware as instructed by a computer program, which may be stored centrally or distributed on one or more computer devices, such as a readable storage medium. Such computer devices may include Read-Only Memory (ROM), random Access Memory (RAM), programmable Read-Only Memory (PROM), erasable Programmable Read-Only Memory (EPROM), one-time Programmable Read-Only Memory (OTPROM), electrically Erasable Programmable Read-Only Memory (EEPROM), compact disc Read-Only Memory (CD-ROM) or other optical disk storage, magnetic disk storage, tape storage, or any other medium from which a computer can Read or store data.
It will be appreciated by those skilled in the art that the above embodiments are only for illustrating the present invention and are not to be used as limitations of the present invention, and that changes and modifications to the above described embodiments will fall within the scope of the claims of the present invention as long as they are within the spirit and scope of the present invention.
Claims (10)
1. The utility model provides a test device of simple and easy detection pottery brick which characterized in that includes:
the induction electric eye detects a reflection light path on the surface of the ceramic tile and generates a feedback signal indicating whether the ceramic tile is damaged or not;
the test device drives the collision device to knock the surface of the ceramic tile according to the feedback signal, and when the test device receives the feedback signal indicating the damage of the ceramic tile, the test device judges the corresponding damage of the ceramic tile.
2. The apparatus for testing ceramic tiles with simplified inspection according to claim 1, further comprising:
the strut is arranged perpendicular to the ground;
a rotatable link connected to the post and rotatable clockwise or counterclockwise around the post;
and the air cylinder drives the rotatable connecting rod to rotate, so that the collision device knocks and resets.
3. The apparatus for testing ceramic tiles with easy inspection according to claim 1, further comprising a recycling bin:
the recycling box is arranged below the testing device and used for recycling broken ceramic tiles.
4. The testing apparatus for simple detection of ceramic tiles according to any one of claims 1 to 3, characterized in that:
the induction electric eye judges whether the ceramic tile is damaged or not according to the reflection light path on the surface of the ceramic tile, and generates a corresponding feedback signal according to the judgment result.
5. The testing apparatus for simple detection of ceramic tiles according to any one of claims 1 to 3, characterized in that:
the induction electric eye and the collision device are sequentially arranged in the front and back direction along the conveying path of the ceramic tile.
6. An apparatus for simply inspecting ceramic tiles, comprising:
the conveying platform is used for horizontally conveying the ceramic tiles;
the first induction electric eye detects a reflection light path on the surface of the ceramic tile and generates a first feedback signal indicating whether the ceramic tile is damaged or not;
the second induction electric eye detects a reflection light path on the surface of the ceramic tile and generates a second feedback signal indicating whether the ceramic tile is damaged or not;
a testing device which detects a reflected light path on the surface of the ceramic tile and generates a third feedback signal indicating whether the ceramic tile is damaged or not, and which includes a collision device;
the testing device drives the collision device to knock the surface of the ceramic tile according to a first feedback signal, a second feedback signal and a third feedback signal of the testing device, wherein the first feedback signal, the second feedback signal and the third feedback signal are respectively transmitted to the first induction electric eye, the second induction electric eye and the testing device;
and the transportation platform is used for recovering the damaged ceramic tiles.
7. The apparatus for easy inspection of ceramic tiles as claimed in claim 6, wherein the testing apparatus further comprises:
the support column is arranged perpendicular to the ground;
a rotatable link connected to the post and rotatable clockwise or counterclockwise around the post;
and the air cylinder drives the rotatable connecting rod to rotate, so that the collision device knocks and resets.
8. The apparatus for easy inspection of ceramic tiles as claimed in claim 6, wherein said transport platform further comprises a recycling bin:
the recycling box is arranged below the testing device and used for recycling broken ceramic tiles.
9. The apparatus for simple inspection of ceramic tiles according to any one of claims 6 to 8, wherein:
the first induction electric eye, the second induction electric eye and the testing device judge whether the ceramic tile is damaged or not according to the reflection light path on the surface of the ceramic tile, and accordingly generate a corresponding first feedback signal, a corresponding second feedback signal and a corresponding third feedback signal.
10. The apparatus for simple inspection of ceramic tiles according to any one of claims 6 to 8, wherein:
the first induction electric eye, the testing device and the second induction electric eye are sequentially arranged in a front-back mode along the conveying path of the ceramic tile on the conveying platform.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202222333392.6U CN218872901U (en) | 2022-09-02 | 2022-09-02 | Device and testing device for simply detecting ceramic tiles |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202222333392.6U CN218872901U (en) | 2022-09-02 | 2022-09-02 | Device and testing device for simply detecting ceramic tiles |
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| Publication Number | Publication Date |
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| CN218872901U true CN218872901U (en) | 2023-04-18 |
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| CN202222333392.6U Active CN218872901U (en) | 2022-09-02 | 2022-09-02 | Device and testing device for simply detecting ceramic tiles |
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