CN218861108U - A new type of polyester fabric washing and drying integrated equipment - Google Patents
A new type of polyester fabric washing and drying integrated equipment Download PDFInfo
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- 238000001035 drying Methods 0.000 title claims abstract description 68
- 239000004744 fabric Substances 0.000 title claims abstract description 66
- 229920000728 polyester Polymers 0.000 title claims abstract description 38
- 238000005406 washing Methods 0.000 title claims abstract description 36
- 238000004140 cleaning Methods 0.000 claims abstract description 9
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Chemical compound O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 30
- 238000001125 extrusion Methods 0.000 claims description 23
- 230000001105 regulatory effect Effects 0.000 claims description 6
- 238000004064 recycling Methods 0.000 claims description 5
- 238000007790 scraping Methods 0.000 claims 2
- 238000007599 discharging Methods 0.000 claims 1
- 230000001502 supplementing effect Effects 0.000 claims 1
- 239000002699 waste material Substances 0.000 abstract description 5
- 125000004122 cyclic group Chemical group 0.000 abstract 2
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- 238000010521 absorption reaction Methods 0.000 description 4
- WOZVHXUHUFLZGK-UHFFFAOYSA-N dimethyl terephthalate Chemical compound COC(=O)C1=CC=C(C(=O)OC)C=C1 WOZVHXUHUFLZGK-UHFFFAOYSA-N 0.000 description 4
- 230000000694 effects Effects 0.000 description 4
- 230000008569 process Effects 0.000 description 4
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 3
- KKEYFWRCBNTPAC-UHFFFAOYSA-N Terephthalic acid Chemical compound OC(=O)C1=CC=C(C(O)=O)C=C1 KKEYFWRCBNTPAC-UHFFFAOYSA-N 0.000 description 3
- 238000007664 blowing Methods 0.000 description 3
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- 230000032050 esterification Effects 0.000 description 1
- 238000005886 esterification reaction Methods 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 230000014509 gene expression Effects 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
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Abstract
Description
技术领域technical field
本实用新型涉及涤纶面料生产附属装置的技术领域,特别是涉及一种新型涤纶面料用水洗烘干一体设备。The utility model relates to the technical field of auxiliary devices for producing polyester fabrics, in particular to a novel integrated washing and drying equipment for polyester fabrics.
背景技术Background technique
众所周知,涤纶是以精对苯二甲酸(PTA)或对苯二甲酸二甲酯(DMT)和乙二醇(MEG)为原料经酯化或酯交换和缩聚反应而制得的成纤高聚物,经纺丝和后处理制成的纤维,最大的优点是抗皱性和保形性很好,在涤纶面料的生产过程中,需要对染色的面料进行水洗和烘干,然后再将其卷在卷筒上,所以水洗和烘干的效率与涤纶面料的生产效率息息相关,其在涤纶面料生产的领域中得到了广泛的使用。As we all know, polyester is a fiber-forming high polymer made from purified terephthalic acid (PTA) or dimethyl terephthalate (DMT) and ethylene glycol (MEG) through esterification or transesterification and polycondensation reactions. Polyester, the fiber made by spinning and post-processing, the biggest advantage is that it has good wrinkle resistance and shape retention. In the production process of polyester fabric, it is necessary to wash and dry the dyed fabric before rolling it On the roll, so the efficiency of washing and drying is closely related to the production efficiency of polyester fabrics, which has been widely used in the field of polyester fabric production.
现有的水洗烘干一体设备在使用时,是先将面料放入到水洗池内进行清洗,然后将面料导入到烘干设备内,利用热风对面料的表面进行通风烘干。When the existing washing and drying integrated equipment is in use, the fabric is first put into the washing tank for cleaning, and then the fabric is introduced into the drying equipment, and the surface of the fabric is ventilated and dried with hot air.
现有的水洗烘干一体设备在使用中发现,当面料在进行烘干时经常是使用开放式的烘干机对面料进行快速烘干,但是这就使经过鼓风机吹出来的风经过加热并吹到面料表面后就失去作用,造成热量的大量浪费,提高了面料的烘干成本,从而导致实用性较差。It is found in the use of the existing washing and drying integrated equipment that when the fabric is dried, the open dryer is often used to quickly dry the fabric, but this makes the wind blown out by the blower heated and blown. After reaching the surface of the fabric, it loses its effect, causing a large amount of waste of heat, increasing the drying cost of the fabric, and resulting in poor practicability.
实用新型内容Utility model content
为解决上述技术问题,本实用新型提供一种可以对烘干热风进行循环回收再利用,确保面料烘干效率的同时减少热量浪费,提高了能源利用效率,从而增强实用性的新型涤纶面料用水洗烘干一体设备。In order to solve the above technical problems, the utility model provides a new type of polyester fabric that can be recycled and reused to ensure the drying efficiency of the fabric, reduce the heat waste, improve the energy utilization efficiency, and enhance the practicability. Drying equipment.
本实用新型的一种新型涤纶面料用水洗烘干一体设备,包括清洗机和烘干机,烘干机安装在清洗机的右侧,烘干机的内部设置有工作腔,工作腔的左右两端中部分别设置有进料口和出料口;A new polyester fabric washing and drying integrated equipment of the utility model includes a washing machine and a drying machine. The drying machine is installed on the right side of the washing machine. The middle part of the end is respectively provided with a material inlet and a material outlet;
还包括循环利用烘干组件,循环利用烘干组件包括鼓风机、进气管、加热器、温度传感器、热风排、回气管、水蒸气过滤器、补气管和单向阀,鼓风机安装在烘干机的顶端右侧,进气管的输入端与鼓风机的输出端连通,加热器安装在烘干机的顶端左侧,进气管的输出端与加热器的输入端连通,温度传感器安装在进气管上,温度传感器与加热器电连接,工作腔的顶端中部设置有圆孔,加热器的输出端穿过圆孔与热风排的输入端连通,回气管的输入端与工作腔的底端中部连通,水蒸气过滤器安装在烘干机的后端,回气管的输出端与水蒸气过滤器的输入端连通,水蒸气过滤器的输出端与鼓风机的输入端连通,补气管的输出端与进气管连通,单向阀安装在补气管的输入端。It also includes recycling drying components. The recycling drying components include blower, air intake pipe, heater, temperature sensor, hot air exhaust, return air pipe, water vapor filter, air supply pipe and one-way valve. The blower is installed in the dryer On the right side of the top, the input end of the air intake pipe is connected to the output end of the blower, the heater is installed on the top left side of the dryer, the output end of the air intake pipe is connected to the input end of the heater, the temperature sensor is installed on the air intake pipe, the temperature The sensor is electrically connected to the heater. A round hole is set in the top middle of the working chamber. The output end of the heater communicates with the input end of the hot air row through the round hole. The input end of the return air pipe communicates with the bottom middle of the working chamber. The filter is installed at the back end of the dryer, the output end of the air return pipe is connected with the input end of the water vapor filter, the output end of the water vapor filter is connected with the input end of the blower, and the output end of the air supply pipe is connected with the intake pipe. The one-way valve is installed at the input end of the air supply pipe.
本实用新型的一种新型涤纶面料用水洗烘干一体设备,还包括水蒸气过滤器设置有第一过滤箱和第二过滤箱,第一过滤箱的右端与第二过滤箱的左端连接,水蒸气过滤器的左端设置有滑动孔,第一过滤箱和第二过滤箱均与滑动孔滑动连接。A new washing and drying integrated equipment for polyester fabrics of the utility model also includes a steam filter provided with a first filter box and a second filter box, the right end of the first filter box is connected with the left end of the second filter box, and the water The left end of the steam filter is provided with a sliding hole, and both the first filter box and the second filter box are slidably connected with the sliding hole.
本实用新型的一种新型涤纶面料用水洗烘干一体设备,还包括两组挤压辊和挤压气缸,挤压气缸安装在烘干机的右端顶部,两组挤压辊分别安装在挤压气缸的输出端和烘干机的右端底部。A new washing and drying integrated equipment for polyester fabrics of the utility model also includes two sets of extrusion rollers and extrusion cylinders, the extrusion cylinders are installed on the top of the right end of the dryer, and the two sets of extrusion rollers are respectively installed on the extrusion The output end of the cylinder and the bottom right end of the dryer.
本实用新型的一种新型涤纶面料用水洗烘干一体设备,还包括刮水板,刮水板安装在下侧挤压辊的底端。The utility model relates to a novel integrated washing and drying equipment for polyester fabrics, which also includes a wiper, which is installed at the bottom of the lower extrusion roller.
本实用新型的一种新型涤纶面料用水洗烘干一体设备,还包括压力调节阀,压力调节阀安装在挤压气缸的气管上。The utility model relates to a novel polyester fabric washing and drying integrated equipment, which also includes a pressure regulating valve installed on the air pipe of the extruding cylinder.
本实用新型的一种新型涤纶面料用水洗烘干一体设备,还包括多组滚筒,多组滚筒的后端分别与工作腔的后端轴承连接。The utility model relates to a new polyester fabric washing and drying integrated equipment, which also includes multiple groups of rollers, the rear ends of which are respectively connected to the rear end bearings of the working chamber.
本实用新型的一种新型涤纶面料用水洗烘干一体设备,还包括检修门,检修门的顶端与烘干机的前端顶部铰接。The utility model relates to a novel polyester fabric washing and drying integrated equipment, which also includes an inspection door, and the top of the inspection door is hinged to the top of the front end of the dryer.
本实用新型的一种新型涤纶面料用水洗烘干一体设备,还包括把手,把手安装在检修门的前端。The utility model relates to a novel polyester fabric washing and drying integrated equipment, which also includes a handle, which is installed at the front end of the maintenance door.
与现有技术相比本实用新型的有益效果为:在进行涤纶面料的烘干清洗时,可以将清洗好的面料从进料口导入并从出料口导出,同时开启鼓风机和加热器,此时鼓风机的风将会经过加热器加热至200度并通过热风排均匀吹向面料,然后热风吹过面料后会进入到回气管内,经过水蒸气过滤器的过滤后重新进入鼓风机内进行循环,此时加入循环风存在过程损失,将会在鼓风机输出端的负压作用下打开单向阀从外界吸气,温度传感器会对循环风进行检测,并根据循环风的温度控制加热器减小输出功率,从而保持循环风和工作腔处于200度左右,确保烘干效果;通过该装置,可以对烘干热风进行循环回收再利用,确保面料烘干效率的同时减少热量浪费,提高了能源利用效率,从而增强了实用性。Compared with the prior art, the utility model has the beneficial effects that: when drying and cleaning the polyester fabric, the cleaned fabric can be introduced from the feed port and exported from the discharge port, and the blower and the heater can be turned on at the same time. At this time, the wind of the blower will be heated to 200 degrees by the heater and evenly blown to the fabric through the hot air row, and then the hot air will enter the return air pipe after blowing through the fabric, and then re-enter the blower for circulation after being filtered by the water vapor filter. At this time, there will be a process loss when adding circulating air, and the one-way valve will be opened to inhale air from the outside under the negative pressure at the output end of the blower. The temperature sensor will detect the circulating air, and control the heater to reduce the output power according to the temperature of the circulating air. , so as to keep the circulating air and the working chamber at about 200 degrees to ensure the drying effect; through this device, the drying hot air can be recycled and reused to ensure the drying efficiency of the fabric while reducing heat waste and improving energy utilization efficiency. Thus, the usability is enhanced.
附图说明Description of drawings
图1是本实用新型的结构示意图;Fig. 1 is the structural representation of the utility model;
图2是本实用新型的左视结构示意图;Fig. 2 is a left view structural representation of the utility model;
图3是本实用新型的刮板右视结构示意图;Fig. 3 is a schematic view of the right view of the scraper of the present invention;
图4是本实用新型的前视结构示意图;Fig. 4 is the front view structural representation of the utility model;
附图中标记:1、清洗机;2、烘干机;3、工作腔;4、鼓风机;5、进气管;6、加热器;7、温度传感器;8、热风排;9、回气管;10、水蒸气过滤器;11、补气管;12、单向阀;13、挤压辊;14、挤压气缸;15、刮水板;16、压力调节阀;17、滚筒;18、检修门;19、把手。Marks in the drawings: 1. Cleaning machine; 2. Dryer; 3. Working chamber; 4. Blower; 5. Air intake pipe; 6. Heater; 7. Temperature sensor; 8. Hot air row; 10. Water vapor filter; 11. Air supply pipe; 12. One-way valve; 13. Extrusion roller; 14. Extrusion cylinder; 15. Wiper blade; 16. Pressure regulating valve; 17. Roller; 18. Inspection door ; 19, the handle.
具体实施方式Detailed ways
下面结合附图和实施例,对本实用新型的具体实施方式作进一步详细描述。以下实施例用于说明本实用新型,但不用来限制本实用新型的范围。Below in conjunction with accompanying drawing and embodiment, the specific embodiment of the utility model is described in further detail. The following examples are used to illustrate the utility model, but not to limit the scope of the utility model.
如图1至图4所示,本实用新型的一种新型涤纶面料用水洗烘干一体设备,包括清洗机1和烘干机2,烘干机2安装在清洗机1的右侧,烘干机2的内部设置有工作腔3,工作腔3的左右两端中部分别设置有进料口和出料口;As shown in Figures 1 to 4, a new type of polyester fabric washing and drying integrated equipment of the present utility model includes a washing machine 1 and a
还包括循环利用烘干组件,循环利用烘干组件包括鼓风机4、进气管5、加热器6、温度传感器7、热风排8、回气管9、水蒸气过滤器10、补气管11和单向阀12,鼓风机4安装在烘干机2的顶端右侧,进气管5的输入端与鼓风机4的输出端连通,加热器6安装在烘干机2的顶端左侧,进气管5的输出端与加热器6的输入端连通,温度传感器7安装在进气管5上,温度传感器7与加热器6电连接,工作腔3的顶端中部设置有圆孔,加热器6的输出端穿过圆孔与热风排8的输入端连通,回气管9的输入端与工作腔3的底端中部连通,水蒸气过滤器10安装在烘干机2的后端,回气管9的输出端与水蒸气过滤器10的输入端连通,水蒸气过滤器10的输出端与鼓风机4的输入端连通,补气管11的输出端与进气管5连通,单向阀12安装在补气管11的输入端;在进行涤纶面料的烘干清洗时,可以将清洗好的面料从进料口导入并从出料口导出,同时开启鼓风机和加热器,此时鼓风机的风将会经过加热器加热至200度并通过热风排均匀吹向面料,然后热风吹过面料后会进入到回气管内,经过水蒸气过滤器的过滤后重新进入鼓风机内进行循环,此时加入循环风存在过程损失,将会在鼓风机输出端的负压作用下打开单向阀从外界吸气,温度传感器会对循环风进行检测,并根据循环风的温度控制加热器减小输出功率,从而保持循环风和工作腔处于200度左右,确保烘干效果;通过该装置,可以对烘干热风进行循环回收再利用,确保面料烘干效率的同时减少热量浪费,提高了能源利用效率,从而增强了实用性。It also includes a recycling drying assembly, which includes a blower 4, an air intake pipe 5, a heater 6, a temperature sensor 7, a hot air row 8, a
本实用新型的一种新型涤纶面料用水洗烘干一体设备,水蒸气过滤器10设置有第一过滤箱和第二过滤箱,第一过滤箱的右端与第二过滤箱的左端连接,水蒸气过滤器10的左端设置有滑动孔,第一过滤箱和第二过滤箱均与滑动孔滑动连接;在第一过滤箱工作过程中,其内部水蒸气吸收部分会逐渐饱满,从而水蒸气处理能力下降,此时可以直接推动第二过滤箱使第二过滤箱处于工作位置,并对第一过滤箱的水蒸气吸收部分进行更换,从而更加高效便捷的确保过滤器的水蒸气吸收能力,从而增强了实用性。A new type of polyester fabric washing and drying integrated equipment of the utility model, the
本实用新型的一种新型涤纶面料用水洗烘干一体设备,还包括两组挤压辊13和挤压气缸14,挤压气缸14安装在烘干机2的右端顶部,两组挤压辊13分别安装在挤压气缸14的输出端和烘干机2的右端底部;在面料进入进料孔之前,挤压气缸输出带动上侧挤压辊与下侧挤压辊配合对面料进行脱水,进一步提高面料的烘干效率,从而增强了实用性。A new type of washing and drying polyester fabric integrated equipment of the utility model also includes two sets of
本实用新型的一种新型涤纶面料用水洗烘干一体设备,还包括刮水板15,刮水板15安装在下侧挤压辊13的底端;刮水板可以下侧转动辊转动过程中对面料挤出流下的水进行清理,从而增强了实用性。A new type of washing and drying polyester fabric integrated equipment of the utility model also includes a
本实用新型的一种新型涤纶面料用水洗烘干一体设备,还包括压力调节阀16,压力调节阀16安装在挤压气缸14的气管上;压力调节阀可以对挤压气缸的输出力进行调节,从而更加便捷的对两组挤压辊的挤压脱水力进行调整,从而增强了实用性。A new integrated washing and drying equipment for polyester fabrics of the utility model also includes a
本实用新型的一种新型涤纶面料用水洗烘干一体设备,还包括多组滚筒17,多组滚筒17的后端分别与工作腔3的后端轴承连接;在将面料导入进料口后,需要将其缠绕经过多组滚筒,然后再将其导出出料口,以此来提高面料处于烘干机的时间和烘干效率,从而增强了实用性。A new type of polyester fabric washing and drying integrated equipment of the utility model also includes multiple groups of
本实用新型的一种新型涤纶面料用水洗烘干一体设备,还包括检修门18,检修门18的顶端与烘干机2的前端顶部铰接;检修门可以更加便捷的进料缠绕和检修,从而增强了实用性。A new type of washing and drying polyester fabric integrated equipment of the utility model also includes an
本实用新型的一种新型涤纶面料用水洗烘干一体设备,还包括把手19,把手19安装在检修门18的前端;把手可以更加便捷的对检修门进行开闭,从而增强了实用性。A new polyester fabric washing and drying integrated equipment of the utility model also includes a
本实用新型的一种新型涤纶面料用水洗烘干一体设备,其在工作时,在进行涤纶面料的烘干清洗时,可以将清洗好的面料从进料口导入,将其缠绕经过多组滚筒,然后再将其导出出料口,在面料进入进料孔之前,挤压气缸输出带动上侧挤压辊与下侧挤压辊配合对面料进行脱水,同时开启鼓风机和加热器,此时鼓风机的风将会经过加热器加热至200度并通过热风排均匀吹向面料,然后热风吹过面料后会进入到回气管内,经过水蒸气过滤器的过滤后重新进入鼓风机内进行循环,此时加入循环风存在过程损失,将会在鼓风机输出端的负压作用下打开单向阀从外界吸气,温度传感器会对循环风进行检测,并根据循环风的温度控制加热器减小输出功率,从而保持循环风和工作腔处于200度左右,确保烘干效果,在第一过滤箱工作过程中,其内部水蒸气吸收部分会逐渐饱满,从而水蒸气处理能力下降,此时可以直接推动第二过滤箱使第二过滤箱处于工作位置,并对第一过滤箱的水蒸气吸收部分进行更换。The utility model relates to a new polyester fabric washing and drying integrated equipment. When it is working, when drying and cleaning the polyester fabric, the cleaned fabric can be introduced from the feeding port, and it can be wound through multiple groups of rollers. , and then lead it out of the discharge port. Before the fabric enters the feed hole, the output of the extrusion cylinder drives the upper extrusion roller and the lower extrusion roller to dehydrate the fabric. At the same time, the blower and heater are turned on. At this time, the blower The air will be heated by the heater to 200 degrees and blown evenly to the fabric through the hot air row, and then the hot air will enter the return air pipe after blowing through the fabric, and then enter the blower for circulation after being filtered by the water vapor filter. There is a process loss in the addition of circulating air, and the one-way valve will be opened under the negative pressure of the blower output to suck in air from the outside. The temperature sensor will detect the circulating air, and control the heater to reduce the output power according to the temperature of the circulating air, so that Keep the circulating air and the working chamber at about 200 degrees to ensure the drying effect. During the working process of the first filter box, its internal water vapor absorption part will gradually become full, so that the water vapor processing capacity will decrease. At this time, the second filter can be directly promoted The tank puts the second filter tank in the working position and replaces the water vapor absorbing part of the first filter tank.
本文所使用的术语“垂直的”、“水平的”、“左”、“右”以及类似的表述只是为了说明的目的。The terms "vertical," "horizontal," "left," "right," and similar expressions are used herein for purposes of illustration only.
本实用新型中所述“第一”、“第二”、“第三”不代表具体的数量及顺序,仅仅是用于名称的区分。The "first", "second" and "third" mentioned in the present utility model do not represent the specific quantity and order, but are only used to distinguish the names.
以上所述仅是本实用新型的优选实施方式,应当指出,对于本技术领域的普通技术人员来说,在不脱离本实用新型技术原理的前提下,还可以做出若干改进和变型,这些改进和变型也应视为本实用新型的保护范围。The above is only a preferred embodiment of the utility model, it should be pointed out that for those of ordinary skill in the art, without departing from the technical principle of the utility model, some improvements and modifications can also be made. And modification should also be regarded as the protection scope of the present utility model.
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| CN202223178207.7U CN218861108U (en) | 2022-11-28 | 2022-11-28 | A new type of polyester fabric washing and drying integrated equipment |
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