CN217781461U - Efficient polyester cotton dyeing device - Google Patents
Efficient polyester cotton dyeing device Download PDFInfo
- Publication number
- CN217781461U CN217781461U CN202221461773.6U CN202221461773U CN217781461U CN 217781461 U CN217781461 U CN 217781461U CN 202221461773 U CN202221461773 U CN 202221461773U CN 217781461 U CN217781461 U CN 217781461U
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- China
- Prior art keywords
- dye vat
- stoving
- roller
- roll
- support frame
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- 229920000742 Cotton Polymers 0.000 title claims abstract description 42
- 238000004043 dyeing Methods 0.000 title claims abstract description 29
- 229920000728 polyester Polymers 0.000 title claims abstract description 22
- 230000006835 compression Effects 0.000 claims abstract description 16
- 238000007906 compression Methods 0.000 claims abstract description 16
- 238000009826 distribution Methods 0.000 claims abstract description 12
- 239000004744 fabric Substances 0.000 claims abstract description 11
- 238000001035 drying Methods 0.000 claims description 16
- 238000010438 heat treatment Methods 0.000 claims description 6
- 238000007664 blowing Methods 0.000 claims description 5
- 239000000975 dye Substances 0.000 abstract description 58
- 230000000694 effects Effects 0.000 abstract description 9
- 238000000034 method Methods 0.000 abstract description 8
- 238000010521 absorption reaction Methods 0.000 abstract description 4
- 238000001125 extrusion Methods 0.000 abstract description 4
- 239000004753 textile Substances 0.000 abstract description 2
- 238000005406 washing Methods 0.000 description 7
- 238000007599 discharging Methods 0.000 description 4
- 230000004048 modification Effects 0.000 description 3
- 238000012986 modification Methods 0.000 description 3
- 238000004040 coloring Methods 0.000 description 2
- 238000004804 winding Methods 0.000 description 2
- 229920004934 Dacron® Polymers 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000011031 large-scale manufacturing process Methods 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000005020 polyethylene terephthalate Substances 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
- 238000009941 weaving Methods 0.000 description 1
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- Treatment Of Fiber Materials (AREA)
- Coloring (AREA)
Abstract
A polyester cotton efficient dyeing device belongs to the technical field of textile printing and dyeing equipment; the device includes the device body, the device body includes dye vat and stoving case, dyeing one side is equipped with the support frame, the stoving case sets up on the support frame, be equipped with motor and wind-up roll on the support frame, be equipped with the fabric guide roll in the dye vat, the guide roll, the compression roller, roll and hot plate, stoving roof portion is equipped with air-blower and intake pipe, the stoving incasement is equipped with the shunt tubes, flow distribution plate and hot plate, the device carries out the first absorption dyestuff through the polyester-cotton in the dye vat, first extrusion, the secondary absorbs dyestuff and secondary extrusion's process and reaches the purpose of high-efficient dyeing, the device carries out the secondary reposition of redundant personnel through setting up shunt tubes and flow distribution plate in the stoving incasement to the air-blower through the air current that the intake pipe insufflates the stoving incasement, the air current after the reposition of redundant personnel can be with the stoving incasement portion heat that the hot plate produced evenly disperse stoving incasement portion in order to promote stoving degree of consistency and stoving effect.
Description
Technical Field
The utility model belongs to the technical field of the weaving printing and dyeing equipment, specifically relate to a polyester-cotton high-efficient dyeing apparatus.
Background
The polyester cotton refers to the general name of polyester and cotton blended fabrics, and is a textile woven by adopting 65-67% of polyester and 33-35% of cotton blended yarns, commonly called 'dacron and cotton' and is characterized in that the polyester cotton is a polyester blended fabric. Is a common material for making clothes. The polyester cotton not only highlights the style of polyester, but also has the advantages of cotton fabric, has better elasticity and wear resistance under dry and wet conditions, has stable size and small shrinkage, and has the characteristics of stiffness, uneasy crease, easy washing and quick drying; in order to satisfy the increasingly diversified demand of modern society group, people not only are increasingly big to the demand of polyester-cotton fabric to color requirement to it is more and more high, however current dyeing apparatus is in order to satisfy the demand of the effect of coloring, and the process is loaded down with trivial details, and the water consumption is big, need soak in the dyestuff with polyester-cotton for a long time at the in-process of dyeing, leads to dyeing efficiency poor, the large-scale production of being not convenient for, has said dyeing apparatus's practicality.
SUMMERY OF THE UTILITY MODEL
The utility model mainly solves the technical problem existing in the prior art and provides a polyester-cotton high-efficiency dyeing device.
The above technical problem of the utility model is mainly solved through the following technical scheme: the utility model provides a polyester-cotton high-efficient dyeing apparatus, includes the device body, one side of dye vat is fixed with the support frame, the stoving case sets up on the support frame, and the stoving incasement is equipped with the reposition of redundant personnel structure, be equipped with compression roller and roll in the dye vat, the compression roller sets up the position of leaning on in the middle of the dye vat, and the roll setting just is close to the stoving case on the dye vat inside wall.
Preferably, the reposition of redundant personnel structure includes shunt tubes and flow distribution plate, the shunt tubes is fixed at the stoving incasement top, and the flow distribution plate is fixed in the stoving incasement and is located the below of shunt tubes.
Preferably, the top of the drying box is provided with a blower and an air inlet pipe, and two ends of the air inlet pipe are respectively communicated with the blower and the shunt pipe.
Preferably, heating plates are arranged at the bottom of the dye vat and the inner bottom of the drying box, 3 guide rollers are arranged in the dye vat, 2 guide rollers are respectively arranged at the left side and the right side of the lower position in the dye vat, and the other guide roller is arranged at the upper position in the middle of the dye vat and is positioned below the compression roller.
Preferably, a support is fixed to the top of one side of the dye vat, an emptying roller is arranged on the support, a cloth guide roller is arranged on the top of the inner side wall, close to one side of the emptying roller, of the dye vat, a feeding port and a discharging port are respectively formed in the left side and the right side of the drying box, the feeding port is located on one side close to the dye vat, a winding roller is arranged on one side, located at the discharging port, of the support frame, a motor is further fixed to the support frame, and the winding roller is coaxially and fixedly connected with the output end of the motor.
The utility model discloses beneficial effect who has:
the device is crisscross to be equipped with the guide roll in the dye vat, be equipped with the compression roller above the guide roll that is located the top, it soaks the dyestuff on it after the guide roll of below is walked around to wash cotton after getting into the dye vat and passes between the guide roll of compression roller and top again, mutual extrusion force also can extrude the form of washing cotton when extruding the dyestuff that soaks in washing cotton between compression roller and the guide roll, the washing cotton that is extruded can absorb more dyestuff at the in-process that resumes original form, this process can improve the coloring effect of washing cotton, washing cotton after the dyeing passes from between the roll, the roll can extrude unnecessary dyestuff in the washing cotton, the consumption of dyestuff has both been reduced, can improve subsequent stoving speed again, the hot plate that sets up in the dye vat can carry out continuous heating to the dyestuff, avoid the dyestuff cooling to influence dyeing effect.
The device is provided with shunt tubes and flow distribution plate in the stoving incasement, and shunt tubes and flow distribution plate can promote the degree of consistency and the stoving effect of stoving at the stoving incasement portion with the heat homodisperse that the hot plate produced.
The device need not to soak the polyester-cotton in the dye vat for a long time at the dyeing in-process, through the polyester-cotton primary absorption dyestuff-extrude polyester-cotton-secondary absorption dyestuff-secondary extrusion polyester-cotton process to reach the polyester-cotton and reach good dyeing effect in the short time, promote dyeing efficiency.
Drawings
FIG. 1 is a block diagram of the present invention;
fig. 2 is a top view of the present invention;
fig. 3 isbase:Sub>A sectional view taken atbase:Sub>A-base:Sub>A in fig. 2.
In the figure: 1. a device body; 2. a dye vat; 3. a drying box; 4. a support frame; 5. a flow splitting structure; 6. a compression roller; 7. rolling; 8. a shunt tube; 9. a flow distribution plate; 10. a blower; 11. an air inlet pipe; 12. heating plates; 13. a guide roller; 14. a support; 15. a discharge roller; 16. a cloth guide roller; 17. a wind-up roll; 18. a motor; 19. a feed inlet; 20. and (4) a discharge port.
Detailed Description
The technical solution of the present invention is further specifically described below by way of examples and with reference to the accompanying drawings.
The embodiment is as follows: a high-efficiency cotton dyeing device is shown in figures 1-3 and comprises a device body 1, a support frame 4 is fixed on one side of a dye vat 2, a drying box 3 is arranged on the support frame 4, a flow dividing structure 5 is arranged in the drying box 3, a compression roller 6 and a roller 7 are arranged in the dye vat 2, the compression roller 6 is arranged at the upper position in the middle of the dye vat 2, and the roller 7 is arranged on the inner side wall of the dye vat 2 and is close to the drying box 3.
Shunt structure 5 includes shunt tubes 8 and flow distribution plate 9, shunt tubes 8 are fixed at the top in stoving case 3, and flow distribution plate 9 is fixed in stoving case 3 and is located the below of shunt tubes 8.
The top of stoving case 3 is equipped with air-blower 10 and intake pipe 11, the both ends of intake pipe 11 communicate air-blower 10 and shunt tubes 8 respectively.
One side top of dye vat 2 is fixed with support 14, is equipped with blowing roller 15 on the support 14, and the inside wall top that dye vat 2 is close to blowing roller 15 one side is equipped with fabric guide roll 16, and feed inlet 19 and discharge gate 20 have been seted up respectively to the left and right sides of stoving case 3, and feed inlet 19 is located the one side that is close to dye vat 2, and the one side that lies in discharge gate 20 on support frame 4 is equipped with wind-up roll 17, still is fixed with motor 18 on the support frame 4, wind-up roll 17 and the coaxial fixed connection of motor 18's output.
The principle of the utility model is as follows:
the polyester cotton is output from the discharging roller 15, bypasses a cloth guide roller 16, then enters the dye vat 2, bypasses a guide roller 13 on the left lower side of the dye vat 2, then passes through a space between the compression roller 6 and the guide roller 13 on the upper side, bypasses a guide roller 13 on the right lower side of the dye vat 2, then passes through a space between the rollers 7, then enters the drying box 3 from the feeding hole 19, passes through the drying box 3, and then is output from the discharging hole 20 to be wound by a cloth roller.
Polyester cotton can absorb dye for the first time after passing through a guide roller 13 below the left side of a dye vat 2 and before passing through a press roller 6 and the guide roller 13 above the dye vat 2, the dye absorbed in the polyester cotton can be extruded when passing through the press roller 6 and the guide roller 13 below the press roller, the form of the polyester cotton can be changed transiently when being extruded, after passing through the press roller 6 and the guide roller 13 below the press roller, the polyester cotton starts to restore the original form, more dye can be absorbed in the form restoring process, the dye can enter the interior of the polyester cotton during absorption, so that the dyeing effect is improved, finally, the polyester cotton passes through the rollers 7 after bypassing the guide roller 13 below the dye vat 2, the redundant dye is extruded by the rollers 7 and falls into the dye vat 2 for recycling, and the heating plate 12 at the bottom of the dye vat 2 heats the dye in the dye vat 2, so that the dye is prevented from being cooled to influence on the dyeing effect of the polyester cotton during dyeing.
The air-blower starts the air current that blows off and passes through the intake pipe and gets into the shunt tubes, gets into the stoving case from the shunt tubes again, and through the diversion of flow distribution plate ground, the heat that the hot plate of air current in with the stoving incasement produced disperses uniformly at the stoving incasement portion, is convenient for improve the stoving degree of consistency and the stoving effect of polyester-cotton.
Finally, it should be noted that the above embodiments are merely representative examples of the present invention. Obviously, the present invention is not limited to the above embodiments, and many modifications are possible. Any simple modification, equivalent change and modification made to the above embodiments according to the technical spirit of the present invention should be considered as belonging to the protection scope of the present invention.
Claims (5)
1. The utility model provides a high-efficient dyeing apparatus of polyester-cotton, includes device body (1), its characterized in that: the device body (1) comprises a dye vat (2) and a drying box (3), a support frame (4) is fixed on one side of the dye vat (2), the drying box (3) is arranged on the support frame (4), a shunt structure (5) is arranged in the drying box (3), a compression roller (6) and a roller (7) are arranged in the dye vat (2), the compression roller (6) is arranged at the position, close to the upper side, in the middle of the dye vat (2), and the roller (7) is arranged on the inner side wall of the dye vat (2) and close to the drying box (3).
2. The efficient polyester cotton dyeing device according to claim 1, characterized in that: shunt structure (5) include shunt tubes (8) and flow distribution plate (9), top in stoving case (3) is fixed in shunt tubes (8), and flow distribution plate (9) are fixed in stoving case (3) and are located the below of shunt tubes (8).
3. The efficient polyester cotton dyeing device according to claim 2, characterized in that: the top of stoving case (3) is equipped with air-blower (10) and intake pipe (11), the both ends of intake pipe (11) communicate air-blower (10) and shunt tubes (8) respectively.
4. The efficient polyester cotton dyeing device according to claim 1, characterized in that: heating plates (12) are arranged at the bottom of the dye vat (2) and the inner bottom of the drying box (3), 3 guide rollers (13) are arranged in the dye vat (2), wherein the 2 guide rollers (13) are respectively arranged at the left side and the right side of the dye vat (2) close to the lower position, and the other guide roller (13) is arranged in the dye vat (2) close to the upper position in the middle and is positioned below the compression roller (6).
5. The efficient polyester cotton dyeing device according to claim 1, characterized in that: the utility model discloses a dye vat, including support (4), blowing case (3), feed inlet (19) and discharge gate (20), feed inlet (19) are located the one side that is close to dye vat (2), and the one side that lies in discharge gate (20) on support frame (4) is equipped with wind-up roll (17), still is fixed with motor (18) on support frame (4), the coaxial fixed connection of output of wind-up roll (17) and motor (18) on wind-up roll (17) and motor (18), be equipped with blowing roller (15) on support (14), the inside wall top that dye vat (2) are close to blowing roller (15) one side is equipped with fabric guide roll (16), the left and right sides of stoving case (3) has seted up feed inlet (19) and discharge gate (20) respectively.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202221461773.6U CN217781461U (en) | 2022-06-13 | 2022-06-13 | Efficient polyester cotton dyeing device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202221461773.6U CN217781461U (en) | 2022-06-13 | 2022-06-13 | Efficient polyester cotton dyeing device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN217781461U true CN217781461U (en) | 2022-11-11 |
Family
ID=83933944
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202221461773.6U Active CN217781461U (en) | 2022-06-13 | 2022-06-13 | Efficient polyester cotton dyeing device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN217781461U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116122060A (en) * | 2023-02-24 | 2023-05-16 | 浙江嘉华印染有限公司 | One-bath dyeing process for dispersing activity of polyester-cotton blended fabric |
-
2022
- 2022-06-13 CN CN202221461773.6U patent/CN217781461U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116122060A (en) * | 2023-02-24 | 2023-05-16 | 浙江嘉华印染有限公司 | One-bath dyeing process for dispersing activity of polyester-cotton blended fabric |
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| GR01 | Patent grant | ||
| GR01 | Patent grant |