CN218860019U - Winding machine - Google Patents
Winding machine Download PDFInfo
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- CN218860019U CN218860019U CN202222598213.1U CN202222598213U CN218860019U CN 218860019 U CN218860019 U CN 218860019U CN 202222598213 U CN202222598213 U CN 202222598213U CN 218860019 U CN218860019 U CN 218860019U
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Abstract
The utility model discloses a winding displacement rolling machine, include: a base provided with a front-rear adjusting mechanism and a left-right adjusting mechanism; the winding unit is driven by the front and rear adjusting mechanism to move back and forth along the base and is connected with a rotatable wire coil; the paying-off unit moves left and right along the base under the driving of the left and right adjusting mechanism, the paying-off unit is connected with a paying-off wheel capable of rotating freely, the axial directions of the wire coil and the paying-off wheel are parallel to the moving direction of the winding unit, and the paying-off wheel and the wire coil are arranged in an opposite mode. The front and back position of actinobacillus wheel is fixed, and the front and back position of drum carries out alternation under front and back adjustment mechanism's drive, and the wire rod carries out winding displacement and rolling under the cooperation of actinobacillus wheel and drum, along with the rolling gradually of drum, the actinobacillus wheel keeps away from the drum gradually under control adjustment mechanism's drive to guarantee that the unwrapping wire end of actinobacillus wheel remains certain distance with the surface of coil stock all the time, thereby keeps the tension that the wire rod received, in order to avoid the wire rod to be broken.
Description
Technical Field
The utility model relates to a wire rod rolling technical field, in particular to winding displacement rolling machine.
Background
For winding of wires, a winding displacement winder can be used to complete winding displacement of the wires at present. In an existing winding displacement winder, like "a copper wire winding displacement device" with publication number CN106429618A, a guide wheel bracket is fixedly connected to a bracket, a motor I and a motor II are arranged below the bracket, the motor I is fixedly connected to a rotating shaft, a spool is sleeved on the rotating shaft, the motor II is connected to a lead screw, and a lead screw nut pair is movably connected to the lead screw. The copper line is twined through the rotation and the reciprocating motion of spool in the prior art, and the guide pulley is motionless, copper line winding problem each other when can solving the copper line rolling like this.
However, in the actual use process, because the copper wire is continuously wound on the spool, the diameter of the spool is gradually increased, so that the distance between the guide wheel and the spool is continuously reduced along with the continuous work of the winding machine, and the tension force applied to the wire is changed. When the distance between the guide wheel and the spool is closer, the tension of the wire wound by the spool is larger, so that the wire is easily broken at the tail sound of winding by the arrangement of the prior art, once the wire is broken, the whole roll of material is scrapped, and the loss to a user is large.
SUMMERY OF THE UTILITY MODEL
The utility model aims at providing a winding displacement rolling machine to solve the technical problem that the wire rod was broken easily when the rolling.
According to the utility model discloses a winding displacement rolling machine of first aspect embodiment includes:
a base;
the winding unit is connected with a rotary driving device in a sliding mode along the front-back direction and drives a wire coil in a rotating mode, and the axis direction of the wire coil is parallel to the moving direction of the winding unit;
the paying-off unit is connected to the base in a sliding mode in the left-right direction and is connected with a paying-off wheel capable of rotating freely, the axial direction of the paying-off wheel is parallel to the axial direction of the wire coil, and the paying-off wheel and the wire coil are arranged in an opposite mode;
a forward and backward adjustment mechanism for defining a relative position between the take-up unit and the base;
a left-right adjustment mechanism for defining a relative position between the pay-off unit and the base.
According to the utility model discloses winding displacement rolling machine has following beneficial effect at least: the pay-off wheel is used for tensioning wires, the wire coil is used for winding the wires, the front and back positions of the pay-off wheel are fixed, the front and back positions of the wire coil are alternately changed under the driving of the front and back adjusting mechanism, and the wires are wound and wound under the matching of the pay-off wheel and the wire coil; compared with the prior art, along with the gradual rolling of drum, the actinobacillus wheel is in control adjustment mechanism's drive and keep away from gradually the drum to guarantee that the unwrapping wire end of actinobacillus wheel keeps certain distance with the surface of coil stock all the time, thereby keeps the tension that the wire rod received, in order to avoid the wire rod to be broken by the stretch.
According to the utility model discloses a some embodiments, in order to keep the tensioning to the wire rod, the unwrapping wire unit is keeping away from the one end of actinobacillus wheel is equipped with corresponding to the take-up pulley of actinobacillus wheel, the wire rod passes through earlier this moment the take-up pulley, pass through the actinobacillus wheel.
According to the utility model discloses a some embodiments, in order to prevent that the wire rod is skew the actinobacillus wheel, the unwrapping wire unit is in both sides all are equipped with spacing gyro wheel around the actinobacillus wheel.
According to the utility model discloses a some embodiments, for the wire rod of the different width of adaptation, all spacing gyro wheels all adjustable in front-back position.
According to the utility model discloses a some embodiments, in order to prevent that the wire rod is skew the actinobacillus wheel, the outer peripheral face of actinobacillus wheel is equipped with the constant head tank that is used for holding the wire rod.
According to the utility model discloses a some embodiments, the unwrapping wire unit connection has the wheel carrier, the actinobacillus wheel is equipped with the pivot, the wheel carrier is equipped with and is used for bearing the bearing frame of pivot, make the actinobacillus wheel can carry out the free rotation on the wheel carrier.
According to the utility model discloses a some embodiments, be equipped with the encoder on the bearing frame, the detection direction orientation of encoder the pivot is in order to detect the rotating parameter of actinobacillus wheel.
According to the utility model discloses a some embodiments, the wheel carrier is connected with and is used for stopping of braking the first arresting gear of actinobacillus wheel, so that it is right the actinobacillus wheel carries out quick braking and stops.
According to the utility model discloses a some embodiments, the rotary drive device drive has the rolling axle, drum detachable connect in the rolling axle, the rolling unit is connected with and is used for stopping braking the second arresting gear of rolling axle, so that it is right the drum carries out quick braking and stops.
According to the utility model discloses a some embodiments, because lead screw slider adjustment mechanism, rack and pinion adjustment mechanism and linear electric motor homoenergetic realize right the rolling unit with the reciprocating motion of unwrapping wire unit, consequently around adjustment mechanism with control adjustment mechanism and be any one among lead screw slider adjustment mechanism, rack and pinion adjustment mechanism, the linear electric motor.
Additional aspects and advantages of the invention will be set forth in part in the description which follows and, in part, will be obvious from the description, or may be learned by practice of the invention.
Drawings
The above and/or additional aspects and advantages of the present invention will become apparent and readily appreciated from the following description of the embodiments, taken in conjunction with the accompanying drawings of which:
fig. 1 is a schematic perspective view of a flat cable winder according to an embodiment of the present invention;
FIG. 2 is a front view of the cord winder of FIG. 1;
fig. 3 is a top view of the flat cable winder shown in fig. 1;
fig. 4 is a rear view of the flat cable winder shown in fig. 1.
Detailed Description
Reference will now be made in detail to the embodiments of the present invention, examples of which are illustrated in the accompanying drawings, wherein like reference numerals refer to the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the drawings are exemplary only for the purpose of explaining the present invention, and should not be construed as limiting the present invention.
In the description of the present invention, it should be understood that the orientation or positional relationship indicated with respect to the orientation description, such as up, down, front, rear, left, right, etc., is based on the orientation or positional relationship shown in the drawings, and is only for convenience of description and simplification of description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus, should not be construed as limiting the present invention.
In the description of the present invention, a plurality of means are one or more, a plurality of means are two or more, and the terms greater than, less than, exceeding, etc. are understood as not including the number, and the terms greater than, less than, within, etc. are understood as including the number. If there is a description of first and second for the purpose of distinguishing technical features only, this is not to be understood as indicating or implying a relative importance or implicitly indicating the number of technical features indicated or implicitly indicating the precedence of technical features indicated.
In the description of the present invention, unless there is an explicit limitation, the terms such as setting, installing, connecting, etc. should be understood in a broad sense, and those skilled in the art can reasonably determine the specific meaning of the terms in the present invention by combining the specific contents of the technical solution.
As shown in fig. 1 to 3, the flat cable winding machine according to the embodiment of the first aspect of the present invention includes a base 100, a winding unit 200, and a wire releasing unit 300, wherein the base 100 is provided with a first slide rail 110 disposed along a front-back direction and a second slide rail 120 disposed along a left-right direction, the winding unit 200 is provided with a first slider 210 slidably coupled along the first slide rail 110, and the wire releasing unit 300 is provided with a second slider 310 slidably coupled along the second slide rail 120. In order to adjust the positions of the winding unit 200 and the unwinding unit 300 relative to the base 100, a front-back adjusting mechanism 130 and a left-right adjusting mechanism 140 are connected to the base 100, and the front-back adjusting mechanism 130 and the left-right adjusting mechanism 140 include, but are not limited to, a lead screw slider adjusting mechanism, a rack and pinion adjusting mechanism, or a linear motor. In this embodiment, the front-back adjusting mechanism 130 and the left-right adjusting mechanism 140 can be both selected as a screw slider adjusting mechanism, which includes a motor, a supporting seat, a screw rod and a nut block matched with the screw rod, wherein the motor is fixedly connected to the base 100, the motor drives the screw rod to rotate, the supporting seat is provided with a bearing, the end of the screw rod is supported by the bearing of the supporting seat, the nut block is in threaded connection with the screw rod, the winding unit 200 and the paying-off unit 300 are respectively and fixedly connected with respective nut blocks, so as to realize the reciprocating motion of the winding unit 200 and the paying-off unit 300 through respective motors.
As shown in fig. 1, 3 and 4, the winding unit 200 is connected to a rotation driving device 400, the rotation driving device 400 drives a winding shaft 410 through a sprocket transmission mechanism, an axial direction of the winding shaft 410 is parallel to a moving direction of the winding unit 200, an amplification mechanism 420 driven by an amplification linear motor 421 is arranged on an outer circumference of the winding shaft 410, and the amplification mechanism 420 expands or contracts a diameter under the action of the amplification linear motor 421 so as to assemble and disassemble the wire reel 500. The wire coil 500 is a conventional wire coil, and is provided with a winding roller 510, and the wire coil 500 is driven by the rotary driving device 400 to wind a wire.
In some embodiments of the utility model, work as after drum 500 accomplishes the rolling to the wire rod, drum 500 still can drive the coil stock under inertial effect and rotate, because the workman need cut off the wire rod, consequently need right drum 500 stops. For this purpose, a second brake 600 for braking the winding shaft 410 is connected to the winding unit 200, so as to rapidly brake the reel 500. Specifically, the second brake device 600 includes a brake disc 610 and a brake caliper 620, the brake disc 610 is fixedly connected to the take-up reel 410, and the brake caliper 620 brakes the brake disc 610 by using compressed air as power.
As shown in fig. 1 to 3, the paying-off unit 300 is connected with a wheel carrier 320, the wheel carrier 320 is connected with a freely rotatable paying-off wheel 330, the paying-off wheel 330 is arranged opposite to the wire coil 500, that is, the paying-off wheel 330 and the wire coil 500 can be butted through a wire, and at this time, the paying-off wheel 330 is used for tensioning the wire. Specifically, the paying-off wheel 330 is provided with a rotating shaft 331, the wheel carrier 320 is provided with a bearing seat 321 for bearing the rotating shaft 331, so that the paying-off wheel 330 can freely rotate on the wheel carrier 320, the axial direction of the paying-off wheel 330 is parallel to the axial direction of the wire coil 500, and the moving path of the winding roller 510 corresponds to the position of the paying-off wheel 330, so that the wire tensioned by the paying-off wheel 330 can be wound on the outer circumferential surface of the winding roller 510.
It should be noted that, no matter how the wire coil 500 moves back and forth, the position of the take-up roller 510 corresponds to the position of the pay-off wheel 330, and during winding of the flat cable, the maximum one-way moving distance of the winding unit 200 does not exceed the length of the take-up roller 510 minus the width of the wire, so as to prevent the wire from exceeding the take-up roller 510 during winding of the flat cable.
By adopting the structure, compared with the prior art, the front and back positions of the pay-off wheel 330 are fixed, the front and back positions of the wire coil 500 are alternatively changed under the driving of the front and back adjusting mechanism 130, wires are wound and wound under the cooperation of the pay-off wheel 330 and the wire coil 500, the pay-off wheel 330 is gradually far away from the wire coil 500 under the driving of the left and right adjusting mechanism 140 along with the gradual winding of the wire coil 500, so that a certain distance is always kept between the pay-off end of the pay-off wheel 330 and the surface of a coil material, the tension on the wires is kept, the wires are prevented from being broken, the wire coil 500 also carries out front and back alternative movement in the rotating process, and the coordination of the wire coil 500 in two movements is superior to that of the prior art in double components, so that the phenomena of uneven interval arrangement, crossing, overlapping and the like of the wires can be reduced.
As shown in fig. 2 and 3, in some embodiments of the present invention, since the paying-off wheel 330 is close to the wire coil 500, in order to maintain the tension on the wire, the paying-off unit 300 is provided with a tension wheel 340 corresponding to the paying-off wheel 330 at one end far from the paying-off wheel 330, and the wire may sequentially pass through the tension of the tension wheel 340 and the paying-off wheel 330 and finally be wound on the outer circumferential surface of the winding roller 510.
As shown in fig. 1 and 2, in some embodiments of the present invention, the paying-off unit 300 is connected with a mounting rod 350, the mounting rod 350 is provided with a limiting roller 351 on both sides of the front and back of the paying-off wheel 330, and the two limiting rollers 351 are commonly used for limiting the moving boundary of the wire to prevent the wire from deviating from the paying-off wheel 330.
In addition, the wheel frame 320 is also provided with the limiting rollers 351 at the front and rear sides of the paying-off wheel 330, but the limiting rollers 351 are used for stabilizing the rotation of the paying-off wheel 330 so as to reduce the circular run-out of the paying-off wheel 330.
Further, all the limiting rollers 351 are connected with a manual adjusting mechanism 360, such as a lead screw slider mechanism with a hand wheel, so that the front-back distance between every two limiting rollers 351 can be adjusted. For a set of limiting rollers 351 connected to the mounting rod 350, the manual adjusting mechanism 360 can adapt to wires of different widths; for a set of position-limiting rollers 351 connected to the wheel frame 320, the manual adjustment mechanism 360 can adapt the same to the paying-off wheels 330 with different widths, but is generally only used in the assembly and debugging stage.
In other embodiments, the moving boundary of the wire may be further defined by positioning grooves (not shown in the drawings) formed on the outer circumferential surface of the paying-off wheel 330, and is not limited to the above embodiments.
In some embodiments of the present invention, after the wire coil 500 completes the winding of the wire rod, the wire releasing wheel 330 still rotates under the action of inertia, and since the worker needs to cut off the wire rod, it needs to be right to brake the wire releasing wheel 330. For this purpose, the wheel carrier 320 is connected with a first brake device 700 for braking the paying-off wheel 330, so as to brake the paying-off wheel 330 quickly. Specifically, first arresting gear 700 is brake cylinder, brake cylinder is equipped with the telescopic part, the telescopic part face the terminal surface of actinobacillus wheel 330, the end-to-end connection of telescopic part has the brake glue, brake cylinder accessible stretches out the telescopic part stops with the braking actinobacillus wheel 330.
Further, the paying-off wheel 330 is provided with a plurality of lightening holes 332 to reduce the weight of the paying-off wheel 330, so as to reduce the rotation inertia thereof, which is beneficial for the wire to drive the paying-off wheel 330 to rotate.
In some embodiments of the present invention, in order to meet the requirement of assembly and debugging, the wheel frame 320 is connected with the pay-off unit 300 in a sliding manner via a dovetail groove assembly 800, an adjusting mechanism (not shown in the drawings) for limiting the position of the wheel frame 320 is provided in the dovetail groove assembly 800, and the adjusting mechanism may be a lead screw slider mechanism with a hand wheel. It will be appreciated that the adjustment mechanism is manually controlled because it is typically only used during the first assembly or maintenance of the invention and is therefore used less frequently.
As shown in fig. 4, in some embodiments of the present invention, since the paying-off wheel 330 is driven by the wire coil 500 to rotate passively, the rotation parameter of the wire coil 500 can be deduced by detecting the rotation parameter of the paying-off wheel 330. In order to detect the rotation parameter of the paying-off wheel 330, an encoder 900 is arranged on the bearing seat 321, the encoder 900 is used for detecting the rotation parameter of the rotating shaft 331 so as to obtain the rotation parameter of the paying-off wheel 330, and the controller of the flat cable winding machine can respectively determine the feeding speed of the front-back adjusting mechanism 130 and the feeding speed of the left-right adjusting mechanism 140 according to the rotation parameter of the paying-off wheel 330.
The embodiments of the present invention have been described in detail with reference to the accompanying drawings, but the present invention is not limited to the above embodiments, and various changes can be made without departing from the spirit of the present invention within the knowledge of those skilled in the art.
Claims (10)
1. Winding displacement rolling machine, its characterized in that includes:
a base;
the winding unit is connected with a rotary driving device in a sliding mode along the front-back direction and drives a wire coil in a rotating mode, and the axis direction of the wire coil is parallel to the moving direction of the winding unit;
the paying-off unit is connected to the base in a sliding mode along the left-right direction and is connected with a paying-off wheel capable of rotating freely, the axis direction of the paying-off wheel is parallel to the axis direction of the wire coil, and the paying-off wheel and the wire coil are arranged in an opposite mode;
a forward and backward adjustment mechanism for defining a relative position between the take-up unit and the base;
a left-right adjustment mechanism for defining a relative position between the pay-off unit and the base.
2. The ribbon winder of claim 1, wherein: and a tensioning wheel corresponding to the pay-off wheel is arranged at one end of the pay-off unit, which is far away from the pay-off wheel.
3. The ribbon winder of claim 2, wherein: the paying-off unit is provided with limiting idler wheels on the front side and the rear side of the paying-off wheel.
4. The ribbon winder of claim 3, wherein: the front and back positions of all the limiting idler wheels are adjustable.
5. The ribbon winder of claim 2, wherein: and the peripheral surface of the pay-off wheel is provided with a positioning groove for accommodating a wire.
6. The ribbon winder of claim 1, wherein: the paying-off unit is connected with a wheel carrier, the paying-off wheel is provided with a rotating shaft, and the wheel carrier is provided with a bearing seat for bearing the rotating shaft.
7. The traverse winder of claim 6, wherein: and the bearing seat is provided with an encoder.
8. The traverse winder of claim 6, wherein: the wheel carrier is connected with a first braking device for braking the paying-off wheel.
9. The ribbon winder of claim 1, wherein: the winding device is characterized in that the rotary driving device drives a winding shaft, the wire coil is detachably connected to the winding shaft, and the winding unit is connected with a second braking device for braking the winding shaft.
10. The ribbon winder of claim 1, wherein: the front-back adjusting mechanism and the left-right adjusting mechanism are any one of a screw slider adjusting mechanism, a gear rack adjusting mechanism and a linear motor.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202222598213.1U CN218860019U (en) | 2022-09-21 | 2022-09-21 | Winding machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202222598213.1U CN218860019U (en) | 2022-09-21 | 2022-09-21 | Winding machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN218860019U true CN218860019U (en) | 2023-04-14 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202222598213.1U Active CN218860019U (en) | 2022-09-21 | 2022-09-21 | Winding machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN218860019U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117945296A (en) * | 2023-12-30 | 2024-04-30 | 上海虎跃舞台设备科技有限公司 | Multi-hoisting point winch and working method thereof |
-
2022
- 2022-09-21 CN CN202222598213.1U patent/CN218860019U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117945296A (en) * | 2023-12-30 | 2024-04-30 | 上海虎跃舞台设备科技有限公司 | Multi-hoisting point winch and working method thereof |
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