CN218858829U - Grouting air exchange mechanism and ampoule bottle filling and sealing device thereof - Google Patents
Grouting air exchange mechanism and ampoule bottle filling and sealing device thereof Download PDFInfo
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- CN218858829U CN218858829U CN202223064290.5U CN202223064290U CN218858829U CN 218858829 U CN218858829 U CN 218858829U CN 202223064290 U CN202223064290 U CN 202223064290U CN 218858829 U CN218858829 U CN 218858829U
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Abstract
The utility model discloses a grout mechanism of taking a breath and ampoule filling seals device thereof belongs to ampoule and seals device technical field, and this mechanism is including notes liquid cylinder and the grout pipe that can go up and down, notes liquid cylinder be connected with the gas injection pipe through the sealing plug and with the grout pipe connection send the thick liquid pipe, the gas injection pipe weak point send the thick liquid pipe. The device includes the grout platform and melts the platform of sealing, is equipped with positioning groove on the grout platform, melts and seals the bench and be equipped with filling station, melt and seal station and transfer mechanism. The mode of slurry is pressed and fed by the inert gas, so that the liquid with low viscosity and the liquid with high viscosity can be filled when the ampoule bottle is filled, and meanwhile, the functions of ventilation and pipeline cleaning can be performed after the filling is finished.
Description
Technical Field
The utility model relates to an ampoule melts a sealing technical field, especially relates to a grout mechanism of taking a breath and ampoule filling melts a sealing device thereof.
Background
The existing ampoule bottle sealing device mainly comprises a grouting platform and a sealing platform, wherein the grouting platform is used for conveying slurry into the ampoule bottle, and the sealing platform is used for sintering and sealing the ampoule bottle. However, the prior ampoule bottle sealing device mainly has the following problems: 1. the sample holder of the melt-sealing platform can not rotate and move up and down, the angle of the melt-sealing flame is single, and the like, and the melt-sealing platform is generally only suitable for melt-sealing small and thin-walled ampoule bottles, the size of each ampoule bottle is usually only about 1-20ml, the height of each ampoule bottle is 0.6-13cm, and the wall of each ampoule bottle is very thin and is only about 0.2-0.3 mm. 2. The sealing by fusing usually adopts liquefied gas ignition, and the danger is large. 3. The liquid injection device adopts the pumping principle, the liquid absorption speed is too high and the like, and the existing sealing machine with the liquid injection function is only suitable for water-quality liquid or light oil products, such as gasoline, kerosene and other liquids with extremely high viscosity, but cannot realize the injection of lubricating oil with higher viscosity, such as organic heat carrier (heat conduction oil) products; 4. the air replacement process in the ampoule bottle, which must be carried out in the preparation process of the organic heat carrier thermal stability test sample, cannot be realized by using equipment, and an inert gas tube needs to be manually arranged to carry out air replacement in the ampoule bottle. 5. The ampoule bottle opening function is not provided, manual bottle opening is needed when the experiment of measuring the thermal stability of the organic heat carrier is carried out, the bottle opening speed is low, the quality is poor, and meanwhile, the safety is poor.
Therefore, the patent number is '202010042155.7', the patent name is 'an ampoule bottle washing, moistening and encapsulating integrated device', and discloses an ampoule bottle melt-sealing device which comprises a main machine shell, a fixed disc, a rotary disc, a fire spraying opening and a filling mechanism; the fixed disk is fixed on the host machine shell by a pillar, the rotary disk is positioned above the fixed disk and is driven to rotate by a rotary motor, a mechanism for driving the ampoule bottles in the hole sites of the rotary disk to rotate is arranged below the rotary disk, so that the problems of single angle of fusion sealing flame and ignition by adopting liquefied gas and high risk are solved, the flame ports are driven by an elevating mechanism to move up and down, the flame ports adopt oxyhydrogen flame to fuse bottle openings, the filling mechanism comprises an inflation pipeline and a filling pipeline, the inflation pipeline is used for filling inert gas into the ampoule bottles for protection, the filling pipeline adopts a pumping principle for grouting, and the problem that cavities cannot be replaced is solved. Although the above-mentioned patent solves the first, second and fourth problems, the third and fifth problems are not solved because the pumping principle is still adopted and no bottle opening mechanism is provided.
SUMMERY OF THE UTILITY MODEL
The utility model aims at solving above-mentioned technical problem, provide a grout mechanism of taking a breath and ampoule filling melt-sealing device thereof relies on the mode of inert gas forced lubrication thick liquid for can not only the less liquid of filling viscosity during the ampoule filling, but also can the great liquid of filling viscosity, the back is accomplished to the filling simultaneously, can also take a breath and the effect of wasing the pipeline.
In order to achieve the above purpose, the utility model provides a following scheme: the utility model discloses a grout mechanism of taking a breath, including can go up and down with the notes liquid cylinder that passes the stock solution bottle lid of its below and can go up and down with the grout pipe that stretches into or break away from the ampoule of its below, it has through the sealing plug to annotate the liquid cylinder and be connected with the gas injection pipe that stretches into and break away from along with it goes up and down in the stock solution bottle below the liquid level and be connected with inert gas air supply system, the gas injection pipe weak point in send the grout pipe, send the grout pipe with grout union coupling.
Still disclose an adoption the aforesaid the ampoule filling of grout mechanism of taking a breath melt-sealing device, including the grouting platform with melt the platform, the grouting bench is equipped with and is located annotate the positioning groove under the liquid cylinder, melt the bench and be equipped with and be located the filling station of grout pipe below, be used for melting the sealed station of melting of ampoule and be in the filling station with the mechanism that passes on the transfer of ampoule between the station of melting.
Preferably, a first lifting mechanism is arranged on the grouting table and comprises a first linear guide rail which is vertically arranged, and a first sliding block fixedly connected with the liquid injection needle cylinder is arranged on the first linear guide rail.
Preferably, a second sliding block located below the first sliding block is arranged on the first linear guide rail, and a positioning sleeve used for sleeving a bottle cap of the liquid storage bottle is fixed on the second sliding block.
Preferably, a second lifting mechanism is arranged on the sealing table and comprises a second linear guide rail which is vertically arranged, and a third sliding block fixedly connected with the grouting pipe is arranged on the second linear guide rail.
Preferably, the transfer mechanism is including being used for placing ampoule's first swivel mount and drive first swivel mount pivoted subassembly that rotates, first swivel mount is connected including rotating the first rotation axis on the melt-sealing bench, coaxial being fixed with on the first rotation axis by last first carousel, first well carousel and the first carousel down that sets gradually, first go up the carousel with first well carousel correspondence is equipped with ampoule locating hole, be equipped with on the first carousel with every first location jack catch that ampoule locating hole corresponds, the subassembly that rotates includes first rotation motor, fixes first drive wheel and coaxial the fixing on the first rotation axis first from the driving wheel, first drive wheel with first from connecting through first drive belt between the driving wheel.
Preferably, the melt-sealing station comprises a spray gun mechanism, a third lifting mechanism for driving the spray gun mechanism to lift and a sealing mechanism for sealing the ampoule bottle; the spray gun mechanism comprises a flame nozzle connected with a hydrogen compressor and a first driving motor for driving the first positioning clamping jaw to rotate, and the first driving motor is fixed on the first lower rotary table; the sealing mechanism comprises a metal mechanical gripper capable of pinching the bottle mouth of the ampoule bottle and pulling upwards; the third lifting mechanism comprises a third linear guide rail vertically arranged on the melt sealing table, and a fourth sliding block fixedly connected with the flame nozzle is arranged on the third linear guide rail.
Preferably, the ampoule cutting machine further comprises a cutting table, wherein the cutting table is provided with a second rotating frame for placing the ampoule bottles, a second rotating assembly for driving the second rotating frame to rotate, a cutting mechanism for cutting the ampoule bottles, a fourth lifting mechanism for driving the cutting mechanism to lift and a storage groove for storing bottle mouths.
Preferably, the second rotating frame comprises a second rotating shaft, a second upper rotating disc, a second middle rotating disc and a second lower rotating disc which are sequentially arranged from top to bottom are coaxially fixed on the second rotating shaft, ampoule bottle placing holes are correspondingly formed in the second upper rotating disc and the second middle rotating disc, and second positioning clamping claws corresponding to the ampoule bottle placing holes are arranged on the second lower rotating disc; the second rotating assembly comprises a second rotating motor, a second driving wheel fixed on an output shaft of the second rotating motor and a second driven wheel coaxially fixed on the second rotating shaft, and the second driving wheel and the second driven wheel are connected through a second driving belt; the fourth lifting mechanism comprises a fourth linear guide rail and a fifth sliding block arranged on the fourth linear guide rail; the cutting mechanism comprises an electric grinding wheel, a rubber mechanical gripper capable of pinching a bottle mouth after the ampoule bottle is sealed and a second driving motor used for driving the second positioning clamping jaw to rotate, and the electric grinding wheel is connected to the fifth sliding block through an electric telescopic rod.
The utility model discloses for prior art gain following technological effect:
1. the utility model discloses an among the grout mechanism of taking a breath of filling, through the lift of control notes liquid cylinder, can realize that send the thick liquid pipe to be located the below or above the liquid level in the liquid storage tank, when sending the thick liquid pipe to be located below the liquid level, under the inert gas's that the gas injection pipe carried pressure, the thick liquid can be sent into in the grout pipe through sending the thick liquid pipe, then send into the ampoule through jar thick liquid pipe, this kind of mode of pressure-feed, not only can the less liquid of pressure-feed viscosity, such as petrol, kerosene etc., can also the great liquid of pressure-feed viscosity, such as lubricating oil, especially organic heat carrier (conduction oil, one kind of lubricating oil), when sending the thick liquid pipe to be located the liquid level, under the inert gas's that the gas of gas injection pipe carried pressure, it is no longer the thick liquid that gets into to send the thick liquid pipe this moment, but inert gas, after inert gas pours into the ampoule through the grout pipe, alright replace the gas in the ampoule, simultaneously inert gas can also play the effect of washing grout pipe and send the thick liquid pipe, this grout mechanism of filling can be widely used in the ampoule filling seal technology.
2. The utility model discloses a grout mechanism of taking a breath's ampoule bottle filling melts in encapsulation, provides two kinds of settings thoughts, and first only melts and seals platform and filling platform, can realize melting of ampoule and seal and filling, take a breath, and another kind has established the cutting bed with adding, can cut the ampoule after sealing, need not when the follow-up is tested at artifical uncork, and the automatic uncork of cutting bed both can improve uncork efficiency, has also improved the uncork security.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required to be used in the embodiments will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without inventive labor.
FIG. 1 is a schematic perspective view of an ampoule filling and sealing device;
FIG. 2 is a schematic perspective view of the grouting stage and the sealing stage;
FIG. 3 is a front view of the grouting and melt-sealing stations without the first drive belt;
FIG. 4 is a schematic perspective view of a cutting table;
FIG. 5 is an enlarged view at the cutting mechanism of the cutting station;
FIG. 6 is a front view of the cutting deck without the second drive belt;
FIG. 7 is a schematic view of a grouting air exchange mechanism;
fig. 8 is a perspective view of the injection syringe.
Description of the reference numerals:
1. grouting platform; 2. a melt sealing station; 3. cutting table; 4. a liquid storage bottle; 5. an ampoule bottle;
101. an injection needle cylinder; 102. a slurry feeding pipe; 103. a gas injection pipe; 104. a sealing plug; 105. a positioning sleeve; 106. a positioning groove; 107. a first linear guide rail; 108. a first slider; 109. a second slider; 110. a liquid injection hose; 111. a nitrogen hose;
201. grouting pipes; 202. a first rotating frame; 203. a first rotating shaft; 204. a first upper turntable; 205. a first middle rotating disc; 206. a first lower turntable; 207. ampoule bottle positioning holes; 208. a first positioning jaw; 209. a first rotating motor; 210. a first drive wheel; 211. a first driven wheel; 212. a first drive belt; 213. a second linear guide rail; 214. a third slider; 215. a flame nozzle; 216. a first drive motor; 217. a third linear guide rail; 218. a fourth slider; 219. a metal mechanical gripper; 301. a second rotating frame;
302. a second rotation shaft; 303. a second upper turntable; 304. a second middle rotating disc; 305. a second lower turntable; 306. placing holes for ampoule bottles; 307. a second positioning jaw; 308. a second rotating electric machine; 309. a second drive wheel; 310. a second driven wheel; 311. a second drive belt; 312. a storage recess; 313. a fourth linear guide; 314. a fifth slider; 315. a rubber mechanical gripper; 316. an electric telescopic rod; 317. an electric grinding wheel; 318. a second drive motor.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
Example 1
The present embodiment provides a grouting ventilation mechanism, as shown in fig. 1 to 8, comprising a liquid injection syringe 101 and a grouting pipe 201, wherein a sealing plug 104 is plugged at an end of the liquid injection syringe 101 away from a needle point, and two sealing plugs 104 are arranged on the sealing plug 104The device comprises multiple pipe holes, wherein a slurry feeding pipe 102 is inserted into one pipe hole in an interference manner, a gas injection pipe 103 is inserted into the other pipe hole, the gas injection pipe 103 is used for being connected with an inert gas supply system, and the inert gas supply system can provide inert gas such as N 2 The slurry feed pipe 102 is communicated with the slurry filling pipe 201. Preferably, the gas injection pipe 103 is connected with an inert gas supply system through a nitrogen hose 111, and the slurry feed pipe 102 is connected with the slurry filling pipe 201 through a liquid filling hose 110. The gas injection tube 103 is shorter than the slurry feed tube 102, and preferably the length of the slurry feed tube 102 is slightly less than that of the injection cylinder 101, generally above the needle tip as shown with reference to fig. 7 and 8. The liquid injection needle cylinder 101 and the grout pipe 201 can be lifted, the grout pipe 201 can extend into and separate from the ampoule bottle 5 when descending and ascending, the liquid injection needle cylinder 101 can be inserted into a bottle cap of the liquid storage bottle 4 below the liquid injection needle cylinder and extend into the liquid level of the liquid storage bottle 4, at the moment, the grout conveying pipe 102 also extends into the liquid storage bottle along with the liquid injection needle cylinder 101, and the gas injection pipe 103 is positioned above the liquid level in the liquid storage bottle 4, so that after inert gas of an inert gas supply system is introduced into the liquid storage bottle 4 through the gas injection pipe 103, along with the gradual injection of the gas, the pressure in the liquid storage bottle 4 is gradually increased, the inert gas can press liquid in the liquid storage bottle 4 into the grout pipe 201 through the grout conveying pipe 102 and then into the ampoule bottle 5, and a liquid pressure-feeding mode is realized. After the re-conveying is finished, the liquid injection needle cylinder 101 is lifted up, so that the pulp conveying pipe 102 is separated from the liquid level in the liquid storage bottle 4 and is also positioned above the liquid level, at the moment, inert gas is injected, the pulp conveying pipe 102 is not liquid any more, but is inert gas, so that the air in the ampoule bottle 5 is replaced, the air replacement process is completed, and meanwhile, the inert gas can play a role in cleaning the pulp conveying pipe 102. Preferably, a liquid level sensor may be disposed at a designated height outside the grout pipe 201, and when the liquid level in the ampoule bottle 5 is lower than the liquid level sensor outside the grout pipe 201, it is known whether the liquid level in the ampoule bottle 5 reaches a preset height.
Example 2
The present embodiment provides a grouting air exchange method, which employs the grouting air exchange mechanism of embodiment 1, as shown in fig. 1 to 8, and comprises the following steps:
s1, respectively descending a liquid injection needle cylinder 101 and a grouting pipe 201, inserting the liquid injection needle cylinder 101 into a bottle cap of a liquid storage bottle 4 right below the liquid injection needle cylinder, enabling a slurry conveying pipe 102 to be located below the liquid level in the liquid storage bottle 4, enabling a gas injection pipe 103 to be located above the liquid level in the liquid storage bottle 4, and inserting the grouting pipe 201 into an ampoule bottle 5 below the ampoule bottle 5 through a bottle opening of the ampoule bottle 5;
s2, starting an inert gas supply system, conveying liquid in the liquid storage bottle 4 into a grout pipe 201 through the grout conveying pipe 102 along with the increase of pressure, then conveying the liquid into the ampoule bottle 5 through the grout pipe 201 until the liquid is poured in place, and suspending gas supply of the inert gas supply system;
s3, lifting the injection needle cylinder 101 upwards to enable the slurry feeding pipe 102 to ascend to be separated from the liquid level in the liquid storage bottle 4 and to be located above the liquid level in the liquid storage bottle 4, restarting an inert gas supply system, and feeding inert gas into the ampoule bottle 5 through the slurry feeding pipe 102 and the grouting pipe 201 to realize gas replacement;
s4, after replacement is finished, the grouting pipe 201 is lifted upwards to be separated from the ampoule bottle 5, the ampoule bottle 5 can be sent to be sealed in a melting mode, sealing in the melting mode should be timely conducted, and inert gas is prevented from escaping. The sealing can be performed manually or by a sealing machine, which is not limited herein.
Example 3
The embodiment provides an ampoule filling and sealing device, has adopted the grout mechanism of taking a breath as in embodiment 1, as shown in fig. 1 to 8, including grouting platform 1 and sealing platform 2, is equipped with positioning groove 106 on grouting platform 1, and positioning groove 106 is located and is used for placing stock solution bottle 4 under annotating liquid syringe 101. The melt-sealing platform 2 is provided with a filling station, a melt-sealing station and a transfer mechanism, the filling station is located below the grouting pipe 201 and used for melt-sealing the ampoule bottle 5, and the ampoule bottle 5 can be transferred between the filling station and the melt-sealing station through the transfer mechanism.
The working principle is as follows: first place the stock solution bottle 4 in the positioning groove 106, place ampoule 5 on the transfer mechanism, then send ampoule 5 to filling station department through transfer mechanism, alright order to annotate liquid cylinder 101 and grout pipe 201 decline to stretch into separately and pour into and take a breath in stock solution bottle 4 and ampoule 5, send ampoule 5 to the melt-sealing station through transfer mechanism after trading gas, alright carry out the melt-sealing, accomplish the filling and the melt-sealing of ampoule 5.
Further, in this embodiment, as shown in fig. 1 to 8, a first lifting mechanism is arranged on the grouting table 1, the first lifting mechanism includes a first linear guide rail 107 vertically arranged, a first slider 108 is arranged on the first linear guide rail 107, the first slider 108 is fixedly connected with the liquid injection needle cylinder 101, and the first slider 108 slides up and down along the first linear guide rail 107 under the driving of the driving system, so that the lifting of the liquid injection needle cylinder 101 can be realized.
In order to fix a position liquid storage bottle 4, when avoiding annotating liquid cylinder 101 and inserting the bottle lid of liquid storage bottle 4, liquid storage bottle 4 takes place to rock, as shown in fig. 1 to 8, in this embodiment, still be equipped with a second slider 109 that is located first slider 108 below on the first linear guide 107, be fixed with a position sleeve 105 on the second slider 109, position sleeve 105's internal diameter and liquid storage bottle 4's bottle lid external diameter phase-match, second slider 109 descends in the actuating system drive, can overlap the end cover of position sleeve 105 in liquid storage bottle 4's bottle lid outside, thereby carry on spacingly to it, when in order to guarantee to annotate liquid cylinder 101 and pierce the bottle lid, liquid storage bottle 4 can not rock.
Further, in this embodiment, as shown in fig. 1 to 8, a second lifting mechanism is arranged on the sealing table 2 to lift, the second lifting mechanism includes a second linear guide rail 213 vertically arranged, a third slider 214 is arranged on the second linear guide rail 213, the third slider 214 is fixedly connected with the grout pipe 201, and the third slider 214 can move up and down along the second linear guide rail 213 under the driving of the driving system, so as to lift the grout pipe 201.
In this embodiment, as shown in fig. 1-8, the transfer mechanism includes a first rotating frame 202 and a first rotating assembly. The first rotating frame 202 comprises a first rotating shaft 203 which is rotatably connected to the sealing table 2, and the first rotating shaft 203 can be vertically and rotatably connected to the sealing table 2 through a bearing. A first upper rotating disc 204, a first middle rotating disc 205 and a first lower rotating disc 206 are sequentially fixed on the first rotating shaft 203 from top to bottom, and the first upper rotating disc 204, the first middle rotating disc 205 and the first lower rotating disc 206 are coaxially arranged with the first rotating shaft 203. The first upper turntable 204 and the first middle turntable 205 are correspondingly provided with ampoule bottle positioning holes 207, and a plurality of ampoule bottle positioning holes 207 can be arranged along the circumferential direction of the first upper turntable 204 and the first middle turntable 205, so that a plurality of ampoule bottles 5 can be placed on the transfer mechanism at the same time, and the filling and sealing efficiency is improved. The first lower turntable 206 is provided with a first positioning claw 208 corresponding to each ampoule bottle positioning hole 207 for positioning the ampoule bottle 5. The rotating assembly comprises a first rotating motor 209, a first driving wheel 210 and a first driven wheel 211, the first rotating motor 209 is fixed on the sealing table 2, the first driving wheel 210 is fixed on an output shaft of the first rotating motor 209, the first driven wheel 211 is coaxially fixed on the first rotating shaft 203, and the first driving wheel 210 and the first driven wheel 211 are connected through a first driving belt 212. After the first rotating motor 209 is started, the first driving belt 212 is driven by the first driving wheel 210 to drive the first driven wheel 211 to rotate synchronously, so as to drive the first rotating shaft 203 to rotate, so as to drive the first upper rotating disc 204, the first middle rotating disc 205 and the first lower rotating disc 206 to rotate, and thus, the ampoule bottles are switched between the filling station and the sealing station. Preferably, the diameter of the first driven wheel 211 is larger than the diameter of the first driving wheel 210.
Further, in this embodiment, as shown in fig. 1 to 8, the sealing station includes a spray gun mechanism, a third lifting mechanism, and a sealing mechanism. The spray gun mechanism comprises a flame nozzle 215 and a first driving motor 216, the first driving motor 216 is fixed on a first lower rotary table 206, and a first positioning claw 208 is fixed on an output shaft of the first driving motor 216 to drive the first driving motor 216 to rotate, so that the ampoule bottle 5 is driven to rotate, flames sprayed by the flame nozzle 215 can heat the mouth of the ampoule bottle 5 in 360 degrees, and the problem of single heating direction is solved. The flame nozzle 215 is connected to a hydrogen compressor, and the safety of the gas burner is greatly improved by using hydrogen as fuel gas, compared with liquefied gas. The third lifting mechanism comprises a third linear guide rail 217 vertically arranged on the melt-sealing table 2, a fourth sliding block 218 is arranged on the third linear guide rail 217, and the fourth sliding block 218 is fixedly connected with the flame nozzle 215. The fourth slider 218 can drive the flame nozzle 215 to move up and down under the driving of the driving system, so that the spraying position of the flame nozzle 215 can be adjusted, the mouth of the ampoule bottle 5 can be heated up and down, and the heating uniformity is improved. The mechanism of sealing includes metal mechanical tongs 219, and metal mechanical tongs 219 can hold between the fingers the bottleneck of ampoule 5 in the high temperature heating and pull up, alright realize sealing, and metal mechanical tongs 219 adopts current full-automatic manipulator can, because be prior art, here is no longer too much repeated.
In this embodiment, as shown in fig. 1 to 8, the ampoule bottle filling and sealing device further includes a cutting table 3, and the cutting table 3 is provided with a second rotating frame 301, a second rotating assembly, a cutting mechanism, a fourth lifting mechanism, and a storage groove 312. The second rotating frame 301 is used for placing the ampoule bottle 5 which is cooled after being sealed by melting, the second rotating assembly is used for driving the second rotating frame 301 to rotate so as to transfer the ampoule bottle 5 above the second rotating frame to the cutting mechanism for cutting the bottle mouth, and the storage groove 312 is used for placing the cut bottle mouth on the ampoule bottle 5. The fourth lifting mechanism is used for driving the cutting mechanism to lift so as to realize accurate cutting.
Further, in this embodiment, as shown in fig. 1 to 8, the second rotating frame 301 includes a second rotating shaft 302, a second upper rotating disc 303, a second middle rotating disc 304 and a second lower rotating disc 305 are coaxially fixed on the second rotating shaft 302, and the second upper rotating disc 303, the second middle rotating disc 304 and the second lower rotating disc 305 are sequentially arranged from top to bottom. The second upper rotating disc 303 and the second middle rotating disc 304 are correspondingly provided with ampoule bottle placing holes 306, and the ampoule bottle placing holes 306 can be also provided in a plurality and are circumferentially arranged along the disc surface, so that the cutting efficiency is improved. The second lower turntable 305 is provided with a second positioning claw 307 corresponding to each ampoule bottle placing hole 306. The second rotating assembly comprises a second rotating motor 308, a second driving wheel 309 and a second driven wheel 310, the second rotating motor 308 is fixed on the cutting table 3, the second driving wheel 309 is fixed on an output shaft of the second rotating motor 308, the second driven wheel 310 is coaxially fixed on the second rotating shaft 302, and the second driving wheel 309 and the second driven wheel 310 are connected through a second driving belt 311. The fourth lifting mechanism includes a fourth linear guide 313 and a fifth slider 314 provided on the fourth linear guide 313. The cutting mechanism includes a motorized grinding wheel 317, a rubber mechanical gripper 315, and a second drive motor 318. The electric grinding wheel 317 is connected to the fifth slider 314 through an electric telescopic rod 316. The second driving motor 318 is fixed to the second lower turntable 305, and the second positioning jaw 307 is fixed to an output shaft of the second driving motor 318, for driving the second positioning jaw 307 to rotate. The mechanical rubber gripper 315 can pinch the mouth of the ampoule bottle 5 after sealing, so as to position during cutting, the mechanical rubber gripper 315 pinches the mouth of the ampoule bottle 5 firstly during cutting, the electric telescopic rod 316 extends to drive the electric grinding wheel 317 to cut the mouth, if the ampoule bottle is not cut for one time, the electric telescopic rod 316 retracts, the mechanical rubber gripper 315 can loosen the mouth of the ampoule bottle 5 firstly, the second driving motor 318 drives the second positioning clamping jaw 307 to rotate, so that the ampoule bottle 5 can be cut again after changing the surface, and the cutting effect is improved.
In this embodiment, as shown in fig. 1 to fig. 8, the overall working process of the ampoule bottle filling and sealing device after the cutting table 3 is added is as follows (taking filling of an organic heat carrier sample as an example):
firstly, manually filling an ampoule bottle 5 into an ampoule bottle positioning hole 207 of a melt sealing table 2, clamping the bottom of the ampoule bottle 5 by a first positioning clamping jaw 208, and placing a liquid storage bottle 4 filled with an organic heat carrier into a positioning groove 106, wherein the liquid storage bottle 4 is a 1L aluminum bottle;
then, the first rotating frame 202 is rotated to enable the ampoule bottle 5 to rotate to a position right below the grouting pipe 201, the second slider 109 and the third slider 214 are respectively started, the second slider 109 drives the positioning sleeve 105 to descend to enable the positioning sleeve to be sleeved on the outer side of the bottle cap of the liquid storage bottle 4, the third slider 214 drives the grouting pipe 201 to extend into the ampoule bottle 5, then the first slider 108 is started to drive the steel-made liquid injection needle cylinder 101 to be inserted into the bottle cap of the liquid storage bottle 4, the pulp conveying pipe 102 is located below the liquid level of the organic heat carrier, and the gas injection pipe 103 is located above the liquid level of the organic heat carrier;
then, starting an inert gas supply system, N 2 N is filled into the liquid storage bottle 4 through the gas injection pipe 103 2 Supplementing pressure, when the pressure in the liquid storage bottle 4 is enough, slowly pressing the organic heat carrier into the ampoule bottle 5 through the slurry delivery pipe 102, and lifting the liquid injection needle cylinder 101 after the liquid level in the ampoule bottle 5 reaches a target positionUntil the position 1cm below the bottle mouth of the liquid storage bottle 4, the slurry feeding pipe 102 and the gas injection pipe 103 are both positioned above the liquid level of the organic heat carrier, and N is continuously introduced 2 1-2min, N introduced at this time 2 The slurry is injected into the ampoule bottle 5 through the slurry feeding pipe 102, so that the slurry feeding pipe 102 stained with the organic heat carrier is cleaned while air in the ampoule bottle 5 is replaced;
then, after the ventilation time is over, the grouting pipe 201 is lifted, the ampoule bottle 5 rotates to the flame nozzle 215 along with the first rotating frame 202, the next ampoule bottle 5 also rotates to the position below the grouting pipe 201, next liquid injection is carried out, the fourth slider 218 adjusts the height of the flame nozzle 215 to enable the flame nozzle 215 to align with the ampoule bottle 5 rotating to the position at the moment, fire spraying is carried out, the first driving motor 216 is started to drive the ampoule bottle 5 to slowly rotate, meanwhile, the fourth slider 218 moves the flame nozzle 215 up and down, rapid and uniform heating of the ampoule bottle 5 is achieved, and after the ampoule bottle is heated for a certain time, the metal mechanical hand 219 pinches and pulls the bottle mouth of the ampoule bottle 5 to achieve melt sealing;
finally, the sealed ampoule bottle 5 filled with the organic heat carrier is placed in the ampoule bottle placing hole 306 of the cutting table 3 after being frozen and reheated, the rubber mechanical gripper 315 fixes the bottle mouth from the upper part, the electric grinding wheel 317 is cut at the position 2cm below the bottle mouth, the cut bottle mouth is placed in the storage groove 312 by the rubber mechanical gripper 315 for collection, and then the next process is carried out, wherein the next process mainly comprises three parts of experiments, the weighing calculation loss and the determination of the evaporation product cannot be realized, and the chromatographic analysis is carried out.
The utility model discloses a concrete example is applied to explain the principle and the implementation mode of the utility model, and the explanation of the above example is only used to help understand the method and the core idea of the utility model; meanwhile, for the general technical personnel in the field, according to the idea of the present invention, there are changes in the concrete implementation and the application scope. In summary, the content of the present specification should not be construed as a limitation of the present invention.
Claims (9)
1. The utility model provides a grout mechanism of taking a breath, its characterized in that, including can go up and down with the notes liquid cylinder that passes the stock solution bottle lid of its below and can go up and down with the grout pipe that stretches into or break away from the ampoule of its below, it has through the sealing plug to annotate the liquid cylinder and be connected with the gas injection pipe that can go up and down with stretching into and break away from below the liquid level in the stock solution bottle send the grout pipe and be connected with inert gas supply system, the gas injection pipe weak point in send the grout pipe, send the grout pipe with grout union coupling.
2. The ampoule bottle filling and sealing device adopting the grouting air exchange mechanism according to claim 1, characterized by comprising a grouting table and a sealing table, wherein the grouting table is provided with a positioning groove positioned right below the liquid injection needle cylinder, the sealing table is provided with a filling station positioned below the grouting pipe, a sealing station for sealing the ampoule bottle, and a transfer mechanism for transferring the ampoule bottle between the filling station and the sealing station.
3. The ampoule bottle filling and sealing device according to claim 2, wherein a first lifting mechanism is arranged on the filling table, the first lifting mechanism comprises a first linear guide rail which is vertically arranged, and a first sliding block which is fixedly connected with the liquid injection needle cylinder is arranged on the first linear guide rail.
4. The ampoule filling and sealing device according to claim 3, wherein a second slider is disposed on the first linear guide rail and below the first slider, and a positioning sleeve for sleeving a bottle cap of the liquid storage bottle is fixed on the second slider.
5. The ampoule filling and sealing device according to claim 4, wherein a second lifting mechanism is arranged on the sealing table, the second lifting mechanism comprises a second linear guide rail vertically arranged, and a third slider fixedly connected with the grouting pipe is arranged on the second linear guide rail.
6. The ampoule bottle filling and sealing device according to claim 5, wherein the transfer mechanism includes a first rotating frame for placing the ampoule bottle and a first rotating assembly for driving the first rotating frame to rotate, the first rotating frame includes a first rotating shaft rotatably connected to the sealing table, the first rotating shaft is coaxially fixed with a first upper rotating disc, a first middle rotating disc and a first lower rotating disc which are sequentially arranged from top to bottom, the first upper rotating disc and the first middle rotating disc are correspondingly provided with ampoule bottle positioning holes, the first lower rotating disc is provided with a first positioning jaw corresponding to each ampoule bottle positioning hole, the rotating assembly includes a first rotating motor, a first driving wheel fixed on an output shaft of the first rotating motor and a first driven wheel coaxially fixed on the first rotating shaft, and the first driving wheel and the first driven wheel are connected through a first driving belt.
7. The ampoule bottle filling and sealing device according to claim 6, wherein the sealing station comprises a spray gun mechanism, a third lifting mechanism for driving the spray gun mechanism to lift, and a sealing mechanism for sealing the ampoule bottle; the spray gun mechanism comprises a flame nozzle connected with a hydrogen compressor and a first driving motor used for driving the first positioning clamping jaw to rotate, and the first driving motor is fixed on the first lower rotary table; the sealing mechanism comprises a metal mechanical gripper capable of pinching the bottle mouth of the ampoule bottle and pulling up; the third lifting mechanism comprises a third linear guide rail vertically arranged on the melt sealing table, and a fourth sliding block fixedly connected with the flame nozzle is arranged on the third linear guide rail.
8. The ampoule filling and sealing device according to claim 2, further comprising a cutting table, wherein the cutting table is provided with a second rotating rack for placing the ampoule, a second rotating assembly for driving the second rotating rack to rotate, a cutting mechanism for cutting the ampoule, a fourth lifting mechanism for driving the cutting mechanism to lift, and a storage groove for storing a bottle mouth.
9. The ampoule bottle filling and sealing device according to claim 8, wherein the second rotating frame comprises a second rotating shaft, a second upper rotating disc, a second middle rotating disc and a second lower rotating disc are coaxially fixed on the second rotating shaft, the second upper rotating disc, the second middle rotating disc and the second lower rotating disc are sequentially arranged from top to bottom, ampoule bottle placing holes are correspondingly formed in the second upper rotating disc and the second middle rotating disc, and a second positioning clamping jaw corresponding to each ampoule bottle placing hole is arranged on the second lower rotating disc; the second rotating assembly comprises a second rotating motor, a second driving wheel fixed on an output shaft of the second rotating motor and a second driven wheel coaxially fixed on the second rotating shaft, and the second driving wheel and the second driven wheel are connected through a second driving belt; the fourth lifting mechanism comprises a fourth linear guide rail and a fifth sliding block arranged on the fourth linear guide rail; cutting mechanism includes electric grinding wheel, can hold between the fingers the rubber machinery tongs of the bottle neck after the ampoule seals and be used for the drive the second driving motor of second location jack catch rotation, electric grinding wheel passes through electric telescopic handle and connects on the fifth slider.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202223064290.5U CN218858829U (en) | 2022-11-18 | 2022-11-18 | Grouting air exchange mechanism and ampoule bottle filling and sealing device thereof |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202223064290.5U CN218858829U (en) | 2022-11-18 | 2022-11-18 | Grouting air exchange mechanism and ampoule bottle filling and sealing device thereof |
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| CN218858829U true CN218858829U (en) | 2023-04-14 |
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| CN202223064290.5U Active CN218858829U (en) | 2022-11-18 | 2022-11-18 | Grouting air exchange mechanism and ampoule bottle filling and sealing device thereof |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116353882A (en) * | 2023-06-01 | 2023-06-30 | 湖南沃克能源科技有限公司 | Ampoule continuous filling and sealing equipment |
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2022
- 2022-11-18 CN CN202223064290.5U patent/CN218858829U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116353882A (en) * | 2023-06-01 | 2023-06-30 | 湖南沃克能源科技有限公司 | Ampoule continuous filling and sealing equipment |
| CN116353882B (en) * | 2023-06-01 | 2023-09-12 | 湖南沃克能源科技有限公司 | Ampoule continuous filling and sealing equipment |
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