CN218847996U

CN218847996U - Dye check device

Info

Publication number: CN218847996U
Application number: CN202222837119.7U
Authority: CN
Inventors: 李丹; 赵令宇
Original assignee: Shenyang Best Metal Testing Co ltd
Current assignee: Shenyang Best Metal Testing Co ltd
Priority date: 2022-10-27
Filing date: 2022-10-27
Publication date: 2023-04-11
Anticipated expiration: 2032-10-27

Abstract

The utility model relates to the technical field of dye check, in particular to a dye check device, which comprises a bracket, a spraying component, a clamping component and a cleaning component; the clearance subassembly includes the threaded rod, driving motor, the thread bush, the clearance brush, the collecting box, water spray subassembly and direction subassembly, after the detection a flaw to the work piece, start driving motor, make driving motor drive the threaded rod and rotate, threaded rod drive thread bush removes, the thread bush drives the clearance brush and removes, the clearance brush is L shape, remove through the clearance brush and clear up the support is inside, spray water through the water spray subassembly simultaneously, promote the cleaning effect to the support, sewage after the clearance flows in the collecting box through the water drainage tank on the support and collects, thereby the realization is cleared up the support, promote the mesh to support cleaning efficiency.

Description

Dye check device

Technical Field

The utility model relates to a dye check technical field especially relates to a dye check device.

Background

Dye-penetrant inspection is a non-destructive inspection method, mainly used to detect surface damages such as cracks that cannot be identified by the naked eye, and conventionally, manual spraying of penetrant and developer is a time-consuming and inefficient method.

Prior art CN216816496U discloses a dye penetrant flaw detector, which comprises a base, the spraying device, moving mechanism, the bracing piece, the fixed disk, including a motor, an end cap, a controller, and a cover plate, first bevel gear, second bevel gear and handle, the bracing piece is provided with two, all be provided with the fixed disk on two bracing pieces, adjust the position between two bracing pieces through moving mechanism during the use, make it and work piece cooperation, it locks the work piece to rotate the handle on the fixed disk after visiting, it rotates to drive first bevel gear through the motor, and then drive second bevel gear and rotate, make second bevel gear drive the fixed disk and rotate, thereby drive the work piece and rotate, carry out the spraying to the work piece through the spraying device at last, thereby realize promoting the purpose of dye penetrant flaw detection efficiency.

The device sprays the workpiece through the spraying device, and can drive the workpiece to rotate, so that the spraying range is increased, but the base can be infected with penetrant and developer after dye penetrant inspection, and at the moment, the base needs to be manually cleaned, and the manual cleaning efficiency is low.

SUMMERY OF THE UTILITY MODEL

An object of the utility model is to provide a dye penetrant inspection device has solved a current dye penetrant inspection appearance, and its base can be infected with penetrant and developer after carrying out dye-penetrant inspection, at this moment needs the manual work to clear up the base, through the problem that artifical cleaning efficiency is low.

In order to achieve the purpose, the utility model provides a dye penetrant inspection device, which comprises a bracket, a spraying component and a clamping component, wherein the spraying component is arranged on the bracket, the clamping component is arranged on the bracket, and the dye penetrant inspection device also comprises a cleaning component; the cleaning assembly comprises a threaded rod, a driving motor, a threaded sleeve, a cleaning brush, a collecting box, a water spraying assembly and a guiding assembly, the threaded rod is connected with the support in a rotating mode and is arranged on the support, the driving motor is connected with the support and is positioned on one side of the support, the threaded sleeve is in threaded connection with the threaded rod, the threaded sleeve is sleeved on the threaded rod, the cleaning brush is fixedly connected with the threaded sleeve and is abutted to the support and arranged on the threaded sleeve, the collecting box is fixedly connected with the support and is positioned on one side of the support, the collecting box is communicated with the support, the water spraying assembly is arranged on the support, and the guiding assembly is arranged on the cleaning brush.

The guide assembly comprises a guide seat and a guide rod, and the guide rod is fixedly connected with the bracket and arranged on the bracket; the guide seat is fixedly connected with the cleaning brush, is connected with the guide rod in a sliding manner, and is sleeved on the guide rod.

The water spraying assembly comprises a water tank, a water pump, a connecting pipe and a water spraying pipe, and the water tank is fixedly connected with the support and is positioned on one side of the support; the water pump is arranged on the water tank and positioned on one side of the water tank, and the water pump is connected with the water tank through a pipeline; the connecting pipe is arranged on the water pump and is communicated with the water pump; the water spray pipe is fixedly connected with the cleaning brush, connected with the connecting pipe and communicated with the connecting pipe.

The clamping assembly comprises an air cylinder, a mounting seat and a rotating component, and the air cylinder is connected with the support and is positioned on one side of the support; the mounting seat is arranged on the air cylinder and is connected with the output end of the air cylinder; the rotating member is disposed on the mount.

The rotating component comprises a rotating motor and a clamping plate, and the rotating motor is connected with the mounting seat and is positioned on one side of the mounting seat, which is far away from the cylinder; the clamping plate is arranged on the rotating motor and is connected with the output end of the rotating motor.

The utility model discloses a dye penetrant inspection device after finishing dye penetrant inspection to the work piece, starts driving motor makes driving motor drives the threaded rod rotates, the threaded rod drive the thread bush removes, the thread bush drives the clearance brush removes, the clearance brush is L shape, through the removal of clearance brush is right the support is inside to be cleared up, passes through simultaneously the water spray subassembly sprays water, promotes the clearance effect, and the sewage after the clearance is swept by the clearance brush extremely water drainage tank department, and passes through water drainage tank flows in the collecting box is collected, thereby it is right to realize the support clears up, and it is right to promote the purpose of support cleaning efficiency.

Drawings

In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below.

Fig. 1 is a schematic view of the overall configuration of a dye penetrant inspection apparatus according to a first embodiment of the present invention.

Fig. 2 is a schematic view of an installation structure of a water tank according to a first embodiment of the present invention.

Fig. 3 is an enlarged view of fig. 2 a according to the first embodiment of the present invention.

Fig. 4 is a schematic structural view of a brush according to a first embodiment of the present invention.

Fig. 5 is a schematic structural view of a rotary member according to a second embodiment of the present invention.

In the figure: 101-bracket, 102-spraying component, 103-clamping component, 104-cleaning component, 105-threaded rod, 106-driving motor, 107-threaded sleeve, 108-cleaning brush, 109-collecting box, 110-water spraying component, 111-guiding component, 112-guiding seat, 113-guiding rod, 114-water tank, 115-water pump, 116-connecting pipe, 117-water spraying pipe, 118-stepping motor, 119-rotary table, 120-water draining groove, 201-air cylinder, 202-mounting seat, 203-rotating member, 204-rotating motor and 205-clamping plate.

Detailed Description

The embodiments of the invention will be described in detail hereinafter, examples of which are illustrated in the accompanying drawings, and the embodiments described hereinafter with reference to the drawings are exemplary and intended to be illustrative of the invention and should not be construed as limiting the invention.

The first embodiment:

referring to fig. 1 to 4, fig. 1 is a schematic view of an overall structure of the dye penetrant inspection apparatus, fig. 2 is a schematic view of an installation structure of a water tank, fig. 3 is an enlarged view of a point a of fig. 2, and fig. 4 is a schematic view of a structure of a brush.

The utility model provides a dye penetrant flaw detection device, including support 101, spraying subassembly 102, centre gripping subassembly 103 and clearance subassembly 104, clearance subassembly 104 includes threaded rod 105, driving motor 106, thread bush 107, cleaning brush 108, collecting box 109, water spray subassembly 110 and direction subassembly 111, direction subassembly 111 includes guide holder 112 and guide bar 113, water spray subassembly 110 includes water tank 114, water pump 115, connecting pipe 116 and spray pipe 117, through the rotation drive of threaded rod 105 the thread bush 107 removes, and then drives cleaning brush 108 removes, makes cleaning brush 108 is right support 101 washs, and through water spray subassembly 110 sprays water, and it is right to promote support 101's clearance effect, and it can be understood that, aforementioned scheme can be used when carrying out dye penetrant flaw detection to the work piece, can also be used to solve a current dye penetrant flaw detector, needs the manual work to clear up its base, through the problem that manual cleaning efficiency is low.

To this embodiment, spraying component 102 sets up on the support 101, centre gripping subassembly 103 sets up on the support 101, spraying component 102 includes step motor 118 and carousel 119, set gradually cleaner, penetrant, cleaner and developer on the carousel 119, through the control of PLC controller step motor 118's rotation, through step motor 118 drives carousel 119 rotates, and then drives the reagent bottle and rotate, makes the reagent bottle carry out the spraying to the work piece.

Wherein the threaded rod 105 is rotatably connected with the bracket 101 and is arranged on the bracket 101, the driving motor 106 is connected with the bracket 101, and is positioned at one side of the bracket 101, the threaded sleeve 107 is in threaded connection with the threaded rod 105, and is sleeved on the threaded rod 105, the cleaning brush 108 is fixedly connected with the threaded sleeve 107, and is abutted against the bracket 101 and is arranged on the threaded sleeve 107, the collecting box 109 is fixedly connected with the bracket 101, and is located at one side of the support 101, the collection tank 109 communicates with the support 101, the water spray assembly 110 is arranged on the bracket 101, the guide assembly 111 is arranged on the cleaning brush 108, the two sides of the inside of the bracket 101 are provided with drainage channels 120 which are communicated with the collecting box 109, when in use, a workpiece is firstly clamped by the clamping component 103, then the workpiece is sprayed with cleaning agent, penetrant, cleaning agent and developer in turn by the spraying component 102, so as to perform dye check on the workpiece, after the dye-sensitized inspection of the workpiece is finished, the driving motor 106 is started to enable the driving motor 106 to drive the threaded rod 105 to rotate, the threaded rod 105 drives the threaded sleeve 107 to move, the threaded sleeve 107 drives the cleaning brush 108 to move, the cleaning brush 108 is L-shaped, the inside of the bracket 101 is cleaned through the movement of the cleaning brush 108, meanwhile, the cleaning effect is improved by spraying water through the water spraying assembly 110, the cleaned sewage is swept to the drainage channel 120 by the cleaning brush 108 and flows into the collection tank 109 through the drainage channel 120 for collection, therefore, the support 101 can be cleaned, and the cleaning efficiency of the support 101 is improved.

Secondly, the guide rod 113 is fixedly connected with the bracket 101 and is arranged on the bracket 101; guide holder 112 with cleaning brush 108 fixed connection, and with 113 sliding connection of guide bar, and the cover is established on guide bar 113, through 113 pairs of guide bar guide holder 112's removal leads, and then to cleaning brush 108's removal leads, makes cleaning brush 108 can only follow guide bar 113's direction removes, promotes the stability when cleaning brush 108 removes.

Meanwhile, the water tank 114 is fixedly connected with the bracket 101 and is positioned at one side of the bracket 101; the water pump 115 is installed on the water tank 114 and is located at one side of the water tank 114, and the water pump 115 is connected with the water tank 114 through a pipeline; the connection pipe 116 is installed on the water pump 115 and is communicated with the water pump 115; the water spraying pipe 117 is fixedly connected to the cleaning brush 108, connected to the connecting pipe 116, and communicated with the connecting pipe 116, the water spraying pipe 117 is provided with a plurality of water spraying holes facing the bracket 101, the connecting pipe 116 is a flexible hose and can be bent, water is filled in the water tank 114, the water in the water tank 114 is pumped to the connecting pipe 116 by the water pump 115, and then is conveyed to the water spraying pipe 117 by the connecting pipe 116, and is sprayed out through the water spraying holes in the water spraying pipe 117, so that the water is sprayed into the bracket 101, and the cleaning effect of the cleaning brush 108 is improved.

When the dye-sensitized flaw detection device of this embodiment is used to clean the bracket 101, the driving motor 106 and the water pump 115 are started, so that the driving motor 106 drives the threaded rod 105 to rotate, and further drives the threaded sleeve 107 to move, so that the threaded sleeve 107 drives the cleaning brush 108 to move, meanwhile, the water pump 115 pumps the water in the water tank 114 to the connecting pipe 116, and conveys the water to the water spray pipe 117 through the connecting pipe 116, the water is sprayed out through the water spray pipe 117, the cleaning brush 108 moves and the water sprayed out through the water spray pipe 117 cleans the reagents contaminated inside the bracket 101, and the cleaned sewage is swept to the drainage channel 120 by the cleaning brush 108 and finally falls into the collection box 109 for collection, thereby achieving the purposes of cleaning the bracket 101 and improving the cleaning effect on the bracket 101.

Second embodiment:

referring to fig. 5 on the basis of the first embodiment, fig. 5 is a schematic structural diagram of a rotating member of the second embodiment, the clamping assembly 103 of this embodiment includes a cylinder 201, a mounting base 202, and a rotating member 203, and the rotating member 203 includes a rotating motor 204 and a clamping plate 205.

For the present embodiment, the cylinder 201 is connected to the bracket 101 and is located at one side of the bracket 101; the mounting seat 202 is arranged on the cylinder 201 and is connected with the output end of the cylinder 201; the rotating member 203 is disposed on the mount 202.

The rotating motor 204 is connected with the mounting base 202 and is located on one side of the mounting base 202 far away from the cylinder 201; the clamping plate 205 is disposed on the rotating motor 204 and connected to an output end of the rotating motor 204.

The two clamping assemblies 103 are respectively located on two sides of the support 101, the air cylinder 201 drives the mounting seat 202 to move, the mounting seat 202 drives the rotating motor 204 and the clamping plates 205 to move, and then the two clamping plates 205 are close to each other, so that a workpiece can be clamped between the two clamping plates 205, the rotating motor 204 drives the clamping plates 205 to rotate, the clamped workpiece is driven to rotate, and the spraying range of the workpiece is enlarged.

While the above disclosure describes one or more preferred embodiments of the present invention, it is not intended to limit the scope of the claims to such embodiments, and one skilled in the art will understand that all or a portion of the processes performed in the above embodiments may be practiced without departing from the spirit and scope of the claims.

Claims

1. A dye check device comprises a bracket, a spraying component and a clamping component, wherein the spraying component is arranged on the bracket, the clamping component is arranged on the bracket,

the cleaning device also comprises a cleaning component;

the cleaning assembly comprises a threaded rod, a driving motor, a threaded sleeve, a cleaning brush, a collecting box, a water spraying assembly and a guiding assembly, the threaded rod is connected with the support in a rotating mode and is arranged on the support, the driving motor is connected with the support and is located on one side of the support, the threaded sleeve is connected with the threaded rod in a threaded mode and is sleeved on the threaded rod, the cleaning brush is fixedly connected with the threaded sleeve and is abutted to the support and is arranged on the threaded sleeve, the collecting box is fixedly connected with the support and is located on one side of the support, the collecting box is communicated with the support, the water spraying assembly is arranged on the support, and the guiding assembly is arranged on the cleaning brush.

2. The dye inspection apparatus according to claim 1,

3. The dye inspection apparatus according to claim 1,

the water spraying assembly comprises a water tank, a water pump, a connecting pipe and a water spraying pipe, and the water tank is fixedly connected with the bracket and is positioned on one side of the bracket; the water pump is arranged on the water tank and is positioned on one side of the water tank, and the water pump is connected with the water tank through a pipeline; the connecting pipe is arranged on the water pump and is communicated with the water pump; the water spray pipe is fixedly connected with the cleaning brush, connected with the connecting pipe and communicated with the connecting pipe.

4. The dye inspection apparatus according to claim 1,

5. The dye inspection apparatus according to claim 4,