CN218835269U

CN218835269U - Stamping part sorting unit

Info

Publication number: CN218835269U
Application number: CN202223573053.1U
Authority: CN
Inventors: 李敏锁
Original assignee: Yilong Zhenxin Precision Stamping Parts Co ltd
Current assignee: Yilong Zhenxin Precision Stamping Parts Co ltd
Priority date: 2022-12-30
Filing date: 2022-12-30
Publication date: 2023-04-11
Anticipated expiration: 2032-12-30

Abstract

The utility model belongs to the technical field of stamping parts, in particular to a stamping part sorting device, which comprises a conveying mechanism, wherein the conveying mechanism comprises a first conveying belt and a second conveying belt which are arranged side by side; the suction mechanism comprises a support frame, a power device and an electromagnet, the support frame is erected above the first conveying belt and the second conveying belt, the power device is arranged on the support frame, and a driving end of the power device is connected with the electromagnet through a connecting rod and can drive the electromagnet to move above the first conveying belt and the second conveying belt; the detection mechanism comprises a detector and a controller, the detector is erected on the first conveying belt and is close to the feed inlet of the first conveying belt, the support frame is located on one side of the detector and is far away from the feed inlet of the first conveying belt, and the detector, the first conveying belt, the second conveying belt, the power device and the electromagnet are all electrically connected with the controller, so that unqualified stamping parts can be safely recovered.

Description

Stamping part sorting unit

Technical Field

The utility model belongs to the technical field of the stamping workpiece, concretely relates to stamping workpiece sorting unit.

Background

The stamping is a forming processing method for applying external force to plates, strips, pipes, sections and the like by a press and a die to cause the plates, the strips, the pipes, the sections and the like to generate plastic deformation or separation, thereby obtaining workpieces (stamped parts) with required shapes and sizes, the stamping and the forging belong to plastic processing (or called pressure processing), the stamping is called forging and pressing, the stamped blanks are mainly hot-rolled and cold-rolled steel plates and steel strips, 60-70% of the steel products in the world are plates, most of the plates are made into finished products by stamping, iron core silicon steel sheets of motors and electric appliances, and the like in products such as instruments, household appliances, bicycles, office machines, domestic utensils and the like are also provided with a large number of stamped parts.

The sorting device for small factories drives a feeding belt to rotate, then the feeding belt drives a stamping part on the surface to move, and in the process, the industrial camera takes pictures for comparison, so that unqualified products are selected;

after the existing sorting device detects unqualified products, the unqualified products on the surface of the feeding belt are directly pushed down by a push rod arranged on the side wall of the sorting device, in practical application, only simple reprocessing is needed to be carried out on part of unqualified products, and after the unqualified products are pushed down from the surface of the feeding belt, the unqualified products are subjected to one-step falling damage, so that the difficulty in recycling and reprocessing is increased.

SUMMERY OF THE UTILITY MODEL

In order to solve the technical problem, the utility model provides a stamping workpiece sorting unit to solve current sorting unit and directly push off the nonconforming product on pay-off area surface through the push rod, cause nonconforming product further to damage easily, thereby increase the problem of retrieving the reprocessing degree of difficulty.

The utility model adopts the technical scheme as follows: a stamping part sorting device comprises a conveying mechanism, wherein the conveying mechanism comprises a first conveying belt and a second conveying belt, and the first conveying belt and the second conveying belt are arranged side by side;

the suction mechanism comprises a support frame, a power device and an electromagnet, the support frame is erected above the first conveying belt and the second conveying belt, the power device is arranged on the support frame, and a driving end of the power device is connected with the electromagnet through a connecting rod and can drive the electromagnet to move above the first conveying belt and the second conveying belt;

detection mechanism, detection mechanism includes detector and controller, the detector erects on first conveyer belt and is close to the feed inlet of first conveyer belt, the support frame is located detector one side and keeps away from the feed inlet of first conveyer belt, detector, first conveyer belt, second conveyer belt, power device, electro-magnet all are connected with the controller electricity.

Further, power device includes motor, lead screw, screw-nut and slide bar, the lead screw rotates along the width direction of first conveyer belt and second conveyer belt and sets up in the support frame, the one end of lead screw runs through the lateral wall of support frame and is connected with the drive end of motor, the motor sets up on the lateral wall of support frame, the screw-nut cover is established on the lead screw, the slide bar sets up and slides and cup joints in screw-nut in the lead screw below, the screw-nut bottom is connected with the connecting rod upper end, the motor is connected with the controller electricity.

Furthermore, the other end of the screw rod is rotatably connected to the support frame through a bearing.

The feeding mechanism comprises a material guide plate and a material collecting box, the material guide plate is arranged at the material outlet of the first conveying belt and the material outlet of the second conveying belt and is inclined downwards, and the material collecting box is arranged below the material guide plate.

Furthermore, the two sides of the bottoms of the first conveying belt and the second conveying belt are provided with symmetrically-arranged supporting rods.

The utility model has the advantages that:

the cooperation through detector and controller is used, detect the stamping workpiece, and carry the stamping workpiece after will detecting to suction means by first conveyer belt, the break-make electricity that is the electro-magnet through the power absorbs unqualified stamping workpiece, the release, will remove above first conveyer belt and second conveyer belt by controller drive power device, thereby transfer unqualified stamping workpiece and retrieve to the second conveyer belt, be convenient for then carry out safe recovery to unqualified stamping workpiece, avoid because of the further damage that the landing caused, reduce the reprocessing cost.

Drawings

Fig. 1 is a schematic perspective view of the present invention;

the drawings are labeled as follows:

the device comprises a conveying mechanism 1, a first conveying belt 11, a second conveying belt 12, a supporting rod 13, a suction mechanism 2, a supporting frame 21, an electromagnet 22, a motor 23, a screw rod 24, a screw rod nut 25, a slide rod 26, a connecting rod 27, a detection mechanism 3, a detector 31, a controller 32, a blanking mechanism 4, a material guide plate 41 and a material collecting box 42.

Detailed Description

The following describes embodiments of the present invention in further detail with reference to the accompanying drawings and examples. The following examples are intended to illustrate the invention, but are not intended to limit the scope of the invention.

In the description of the present invention, "a plurality" means two or more unless otherwise specified; the terms "upper", "lower", "left", "right", "inner", "outer", "front", "rear", "head", "tail", and the like indicate orientations or positional relationships that are based on the orientations or positional relationships shown in the drawings, and are merely for convenience of description and simplicity of description, rather than to indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore should not be construed as limiting the invention. Furthermore, the terms "first," "second," "third," and the like are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.

In the description of the present invention, it is to be noted that, unless otherwise explicitly specified or limited, the terms "connected" and "connected" are to be interpreted broadly, and may be, for example, fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; may be directly connected or indirectly connected through an intermediate. The specific meaning of the above terms in the present invention can be understood in specific cases to those skilled in the art.

As shown in fig. 1, the stamping part sorting device comprises a conveying mechanism 1, wherein the conveying mechanism 1 comprises a first conveying belt 11 and a second conveying belt 12, and the first conveying belt 11 and the second conveying belt 12 are arranged side by side;

the suction mechanism 2 comprises a support frame 21, a power device and an electromagnet 22, the support frame 21 is erected above the first conveying belt 11 and the second conveying belt 12, the power device is arranged on the support frame 21, and a driving end of the power device is connected with the electromagnet 22 through a connecting rod 27 and can drive the electromagnet 22 to move above the first conveying belt 11 and the second conveying belt 12;

detection mechanism 3, detection mechanism 3 includes detector 31 and controller 32, detector 31 erects on first conveyer belt 11 and is close to the feed inlet of first conveyer belt 11, support frame 21 is located detector 31 one side and keeps away from the feed inlet of first conveyer belt 11, detector 31, first conveyer belt 11, second conveyer belt 12, power device, electro-magnet 22 all are connected with controller 32 electricity.

Preferably, the power device includes a motor 23, a screw rod 24, a screw nut 25 and a slide rod 26, the screw rod 24 is rotatably disposed in the support frame 21 along the width direction of the first conveyor belt 11 and the second conveyor belt 12, one end of the screw rod 24 penetrates through the side wall of the support frame 21 and is connected with the driving end of the motor 23, the motor 23 is disposed on one side wall of the support frame 21, the screw nut 25 is sleeved on the screw rod 24, the slide rod 26 is disposed below the screw rod 24 and is slidably sleeved in the screw nut 25, the bottom of the screw nut 25 is connected with the upper end of the connecting rod 27, and the motor 23 is electrically connected with the controller 32. Through the cooperation use of motor 23, lead screw 24, screw-nut 25 and slide bar 26, starter motor 23 drive lead screw 24 rotates to drive screw-nut 25 and slide on slide bar 26, drive electromagnet 22 then and remove above first conveyer belt 11 and second conveyer belt 12, transfer unqualified stamping workpiece to second conveyer belt 12 from first conveyer belt 11 on, simple structure, easy operation.

Preferably, the other end of the screw rod 24 is rotatably connected to the support frame 21 through a bearing. The screw rod 24 is rotatably connected to the support frame 21 through a bearing so as to reduce the mechanical load friction coefficient of the screw rod 24 in the transmission process.

As a preferable scheme, the automatic feeding device further comprises two groups of feeding mechanisms 4, the feeding mechanisms 4 are respectively arranged at the discharge ports of the first conveyor belt 11 and the second conveyor belt 12, each feeding mechanism 4 comprises a material guide plate 41 and a material collecting box 42, the material guide plates 41 are arranged at the discharge ports of the first conveyor belt 11 and the second conveyor belt 12 and are arranged in a downward inclined manner, and the material collecting box 42 is arranged below the material guide plates 41. Through the matching use of the material guide plate 41 and the material collecting box 42, the sorted stamping parts are respectively collected in the material collecting box 42, so that the subsequent reprocessing is facilitated.

Preferably, two sides of the bottom of the first conveyor belt 11 and the bottom of the second conveyor belt 12 are provided with support bars 13 which are symmetrically arranged. The stability of the first and second conveyor belts 11 and 12 is maintained by the support rods 13 symmetrically disposed at the bottoms of the first and second conveyor belts 11 and 12.

The utility model discloses an operating method as follows:

when the stamping device is used, a stamping part with detection is placed at a feed inlet of the first conveying belt 11, the first conveying belt 11 is started to convey the stamping part to the detector 31, the stamping part is shot and detected by the detector 31, the picture is conveyed to the controller 32 and is screened by the controller 32, and a display screen is arranged on the specific controller 32; the controller 32 starts the motor 23 to drive the screw 24 to rotate, so that the screw nut 25 is positioned above the first conveyor belt 11, and the electromagnet 22 is also positioned above the first conveyor belt 11; when the detection is qualified, the power supply is cut off for the electromagnet 22, the first conveyer belt 11 conveys the qualified stamping parts to the discharge hole of the first conveyer belt 11, and the qualified stamping parts are collected into the collecting box 42 by the guide plate 41; when the detection is unqualified, the power supply is electrified, when the unqualified stamping part passes through the lower part of the electromagnet 22, the unqualified stamping part is absorbed, then the motor 23 is controlled to be restarted to drive the screw rod 24 to rotate, the screw rod nut 25 is driven to move towards the second conveying belt 12, the electromagnet 22 is positioned above the second conveying belt 12, the power supply is powered off for the electromagnet 22, the electromagnet 22 releases the unqualified stamping part, the unqualified stamping part falls onto the second conveying belt 12, and the material guide plate 41 collects the qualified stamping part into the material collection box 42 at the discharge port of the second conveying belt 12, so that the sorting of the stamping parts is completed.

The present invention has been described in detail above. The description of the specific embodiments is only intended to facilitate an understanding of the method of the invention and its core ideas. It should be noted that, for those skilled in the art, without departing from the principle of the present invention, the present invention can be further modified and modified, and such modifications and modifications also fall within the scope of the appended claims.

Claims

1. The utility model provides a stamping workpiece sorting unit which characterized in that: comprises that

The conveying mechanism (1) comprises a first conveying belt (11) and a second conveying belt (12), and the first conveying belt (11) and the second conveying belt (12) are arranged side by side;

the suction mechanism (2) comprises a support frame (21), a power device and an electromagnet (22), the support frame (21) is erected above the first conveying belt (11) and the second conveying belt (12), the power device is arranged on the support frame (21), the driving end of the power device is connected with the electromagnet (22) through a connecting rod (27), and the electromagnet (22) can be driven to move above the first conveying belt (11) and the second conveying belt (12);

detection mechanism (3), detection mechanism (3) include detector (31) and controller (32), detector (31) erect on first conveyer belt (11) and are close to the feed inlet of first conveyer belt (11), support frame (21) are located detector (31) one side and keep away from the feed inlet of first conveyer belt (11), detector (31), first conveyer belt (11), second conveyer belt (12), power device, electro-magnet (22) all are connected with controller (32) electricity.

2. A stamping workpiece sorting apparatus according to claim 1, wherein: power device includes motor (23), lead screw (24), screw-nut (25) and slide bar (26), width direction rotation along first conveyer belt (11) and second conveyer belt (12) of lead screw (24) sets up in support frame (21), the lateral wall of support frame (21) is run through and is connected with the drive end of motor (23) to the one end of lead screw (24), motor (23) set up on the lateral wall of support frame (21), screw-nut (25) cover is established on lead screw (24), slide bar (26) set up screw-nut (25) below and slip cup joint in screw-nut (25), screw-nut (25) bottom is connected with connecting rod (27) upper end, motor (23) are connected with controller (32) electricity.

3. A stamping workpiece sorting apparatus according to claim 2, wherein: the other end of the screw rod (24) is rotatably connected to the support frame (21) through a bearing.

4. A stamping workpiece sorting apparatus according to claim 1, wherein: still include unloading mechanism (4), unloading mechanism (4) set up to two sets of and set up respectively at the discharge gate of first conveyer belt (11) and second conveyer belt (12), unloading mechanism (4) include stock guide (41) and collection box (42), stock guide (41) set up in the discharge gate department of first conveyer belt (11) and second conveyer belt (12), and be the slope setting downwards, collection box (42) set up the below at stock guide (41).

5. A stamping workpiece sorting device according to claim 4, wherein: one side wall of the material collecting box (42) close to the discharge holes of the first conveying belt (11) and the second conveying belt (12) is in an opening shape, and the discharging end of the material guide plate (41) is placed at the bottom in the material collecting box (42).

6. A stamping workpiece sorting apparatus according to claim 1, wherein: and two sides of the bottoms of the first conveying belt (11) and the second conveying belt (12) are provided with support rods (13) which are symmetrically and respectively arranged.