CN218816920U - Inflator automatic detection mechanism - Google Patents

Inflator automatic detection mechanism Download PDF

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Publication number
CN218816920U
CN218816920U CN202320073020.6U CN202320073020U CN218816920U CN 218816920 U CN218816920 U CN 218816920U CN 202320073020 U CN202320073020 U CN 202320073020U CN 218816920 U CN218816920 U CN 218816920U
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China
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cylinder
inflator
detection module
mold
module
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廖明
吳安作
葉順景
黄平
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Pmi Joinease Plastic Steel Products Huizhou Co ltd
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Pmi Joinease Plastic Steel Products Huizhou Co ltd
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Abstract

The utility model discloses an inflater inflator automated inspection mechanism, this inflater inflator automated inspection mechanism includes: the frame, defeated material module, welding pulling force detection module, give vent to anger and press detection module and no-load pulling force detection module, defeated material module mounting is in the frame, and welding pulling force detection module, give vent to anger press detection module and no-load pulling force detection module all set up in the top side of defeated material module. The material conveying module comprises a material supporting disc, a plurality of bottom dies and a divider, the divider is installed on the top side surface of the rack, the output end of the divider is arranged opposite to the rack, and the geometric center of the material supporting disc is connected to the output end of the divider, so that the divider can control the material supporting disc to convey materials in a rotating manner; the bottom moulds are arranged on the surface of the top side of the material supporting disc, and are arranged in a radial shape at equal angles by taking the geometric center of the material supporting disc as an axis. The utility model discloses an inflater inflator automatic check out mechanism will, welding pulling force detection module, give vent to anger and press detection module and no-load pulling force detection module to integrate.

Description

Inflator automatic detection mechanism
Technical Field
The utility model relates to an automatic check out test set technical field especially relates to an inflater inflator automatic check out mechanism.
Background
The inflator is an air pump, which sucks air into a storage part in a drawing mode and then injects or supplements air required by various tires and some balls in a propelling mode. At present, the most common inflator is made of stainless steel, mainly because the stainless steel has the advantages of strong oxidation resistance, long service life, corrosion resistance, deformation resistance, lead-free safety, high hardness, wear resistance and the like, is durable and is widely applied to various balls, bicycles, motorcycles and the like. During the production and processing of the one-way inflator, the finished product of the inflator needs to be subjected to multiple performance tests to determine whether the finished product of the inflator meets the shipment standard. The method comprises the steps of detecting the welding strength of an inflator barrel cover, detecting the air pressure of the air outlet of the inflator and detecting the pulling force of the inflator when the inflator is in no load.
However, in traditional inflator product performance detection operation, the enterprise needs to set up three corresponding performance detection devices to detect the product, and based on this, the enterprise still needs to be equipped with three operation personnel at least to operate equipment, causes the waste of product detection inefficiency, manpower and workshop workspace from this.
SUMMERY OF THE UTILITY MODEL
Therefore, it is necessary to provide an automatic detection mechanism for an inflator, aiming at the technical problem that multiple performance detections cannot be completed by one detection device in the existing inflator performance detection operation.
The utility model provides an inflater inflator automated inspection mechanism, this inflater inflator automated inspection mechanism includes frame, defeated material module, welding pulling force detection module, gives vent to anger and presses detection module and no-load pulling force detection module, and defeated material module is installed in the frame and is used for the material loading and the transmission of inflater, and welding pulling force detection module, give vent to anger and press detection module and no-load pulling force detection module all set up in the top side of defeated material module.
The material conveying module comprises a material supporting disc, a plurality of bottom dies and a divider, the divider is installed on the top side surface of the rack, the output end of the divider is arranged opposite to the rack, and the geometric center of the material supporting disc is connected to the output end of the divider, so that the divider can control the material supporting disc to convey materials in a rotating manner; the bottom moulds are arranged on the surface of the top side of the material supporting disc, and are arranged in a radial shape at equal angles by taking the geometric center of the material supporting disc as an axis.
The welding tension detection module, the air pressure detection module and the no-load tension detection module are respectively and correspondingly arranged on preset stations on the top sides of the bottom dies.
In one embodiment, the automatic detection mechanism for an inflator further includes a control panel, and the welding tension detection module, the air pressure detection module, and the no-load tension detection module are respectively electrically connected to the control panel.
In one embodiment, each of the bottom molds includes a fixed mold, a movable mold and a mold slide rail, the mold slide rail extends along a radial direction corresponding to the bottom mold and is disposed on the top surface of the tray, the fixed mold is disposed at a tail end of the mold slide rail in the radial direction, the movable mold is slidably connected to the mold slide rail, and the fixed mold and the movable mold cooperate to form an installation station for supporting and installing the inflator product.
In one embodiment, each bottom mold further includes a silicon wafer set, and the silicon wafer sets are respectively disposed on the top surface of the movable mold and the top surface of the fixed mold correspondingly.
In one embodiment, the welding tension detecting module includes a first fixed cylinder, a first movable cylinder, a first tension sensor, a first tension cylinder, and a first photoelectric switch, and when a bottom die moves to a detecting station corresponding to the welding tension detecting module, the first fixed cylinder is correspondingly matched with the fixed die and connected to the frame; the first movable air cylinder is correspondingly matched with the movable die and is connected to the rack in a sliding manner along the extending direction of the die slide rail; the first pull cylinder is connected to the rack, and an output shaft of the first pull cylinder is arranged along the extension direction of the die slide rail; an output shaft of the first tension cylinder is connected with one end of a first tension sensor, the other end of the first tension sensor is connected with the side surface of the first movable cylinder, and the first tension sensor is electrically connected with the control panel; the first photoelectric switch is arranged at one end corresponding to the top side of the fixed mould.
In one embodiment, the output shaft of the first fixed cylinder and the output shaft of the first movable cylinder are both connected with a pressing block.
In one embodiment, the no-load tension detecting module includes a second fixed cylinder, a second movable cylinder, a second tension sensor, a second tension cylinder, and a second photoelectric switch, and when a bottom die moves to a detecting station corresponding to the no-load tension detecting module, the second fixed cylinder is correspondingly matched with the fixed die and connected to the frame; the second movable air cylinder is correspondingly matched with the movable die and is connected to the rack in a sliding manner along the extending direction of the die slide rail; the second pulling force air cylinder is connected to the top surface of the corresponding fixed die, and an output shaft of the second pulling force air cylinder is arranged along the extending direction of the die slide rail; an output shaft of the second tension cylinder is connected with one end of a second tension sensor, the other end of the second tension sensor is connected to the surface of the top side of the corresponding movable die, and the second tension sensor is electrically connected with the control panel; the second photoelectric switch is arranged at one end corresponding to the top side of the fixed mould.
In one embodiment, the output shaft of the second fixed cylinder and the output shaft of the second movable cylinder are both connected with a pressure block.
In one embodiment, the air outlet pressure detecting module includes a third fixed cylinder, a third photoelectric switch, a fourth fixed cylinder and an air pressure sensor, and when a bottom die moves to a detecting station corresponding to the air outlet pressure detecting module, the third fixed cylinder is correspondingly matched with the fixed die and connected to the frame; the third photoelectric switch is arranged on the top side of the corresponding movable mould; the fourth fixed cylinder is correspondingly arranged at the end part of the air outlet pipe of the inflator product, an output shaft of the fourth fixed cylinder is connected with the air pressure sensor, and the fourth fixed cylinder can drive the air pressure sensor to be tightly matched with the end part of the air outlet pipe of the inflator product; the air pressure sensor is electrically connected with the control panel.
In one embodiment, a pressure block is connected to the output shaft of the third fixed cylinder.
In one embodiment, the air pressure detection module is further provided with a fifth fixed cylinder at an end corresponding to the movable mold, the fifth fixed cylinder is connected to the frame, and an output shaft of the fifth fixed cylinder is connected to a first driving arm, and the first driving arm is disposed at an end of the corresponding movable mold facing away from the corresponding fixed mold.
In one embodiment, the fifth fixed cylinder is further provided with a second driving arm, the second driving arm is connected to the other end of the output shaft of the fifth fixed cylinder relative to the first driving arm, and the second driving arm and the detection station of the outgassing pressure detection module are correspondingly arranged on the other side of the material supporting disc.
In one embodiment, each bottom die further includes a position-limiting magnetic block, and the position-limiting magnetic blocks are respectively and correspondingly disposed on one side of the die slide rail.
In one embodiment, the automatic inflator pump detecting mechanism further includes a discharging module, the discharging module is disposed on a top side of a preset station on a top surface of the material supporting plate corresponding to the bottom molds and connected to the rack, and the discharging module is disposed at a material conveying terminal of the material conveying module.
In one embodiment, the above-mentioned unloading module includes no pole cylinder, third activity cylinder, vacuum chuck and fourth photoelectric switch, a die block bearing has the inflater product after accomplishing all detection processes, and when moving to the corresponding preset station of unloading module, no pole cylinder sets up and is connected in the frame along the mould slide rail extending direction that corresponds, third activity cylinder connects in the output of no pole cylinder, vacuum chuck is connected to the output of third activity cylinder, vacuum chuck corresponds and sets up in the top side of inflater product, fourth photoelectric switch corresponds and sets up in the top side of activity mould one end.
In one embodiment, the automatic detection mechanism for an inflator further includes a conveyor belt correspondingly disposed at a bottom side of the rodless cylinder facing away from the delivery module.
In one embodiment, the control panel adopts a touch screen as an input panel to complete human-computer interaction of the automatic detection mechanism of the inflator pump.
In summary, the automatic detection mechanism for the inflator disclosed by the utility model adopts the welding tension detection module to detect the welding tension of the inflator cover, so as to determine whether the welding firmness of the inflator cover of the inflator meets the preset standard; the air outlet pressure detection module detects the air outlet pressure of the inflator so as to judge whether the air outlet pressure of the inflator meets a preset standard or not; the no-load tension detection module detects the tension of the inflator during no load so as to judge whether the tension of the inflator during no load meets the preset standard. The utility model discloses an inflater inflator automatic check out mechanism will, welding pulling force detection module, it presses detection module and no-load pulling force detection module to give vent to anger to press and integrate, the in-process that carries out the defeated material to the inflater product at defeated material module, welding pulling force detection module, it presses detection module and no-load pulling force detection module to give vent to anger to accomplish the performance detection to three items of correspondences of inflater product, thereby the performance detection efficiency of product has been promoted greatly, effectively reduce the human cost simultaneously, save workshop workspace, thereby the technical problem that current inflater performance check out test set exists has been solved pertinently.
Drawings
Fig. 1 is a schematic structural diagram of an automatic detection mechanism for an inflator pump cylinder in one embodiment;
fig. 2 is a partial schematic structural view of an automatic detection mechanism of an inflator pump in one embodiment;
fig. 3 is a partial schematic structural view of an automatic detection mechanism for an inflator pump cylinder in one embodiment;
fig. 4 is a partial schematic structural view of an automatic detection mechanism of an inflator pump in one embodiment;
fig. 5 is a partial schematic structural view of an automatic detection mechanism of an inflator pump in one embodiment;
fig. 6 is a partial schematic structural view of an automatic detection mechanism of an inflator pump in one embodiment;
fig. 7 is a partial schematic structural view of an automatic detection mechanism of an inflator pump in one embodiment;
fig. 8 is a partial schematic structural view of an automatic detection mechanism for an inflator pump in one embodiment;
fig. 9 is a partial structural schematic diagram of an automatic detection mechanism of a inflator pump in one embodiment.
Detailed Description
In order to make the aforementioned objects, features and advantages of the present invention more comprehensible, embodiments accompanied with figures are described in detail below. In the following description, numerous specific details are set forth in order to provide a thorough understanding of the present invention. The invention may be embodied in many other forms different from those described herein and similar modifications may be made by those skilled in the art without departing from the spirit and scope of the invention and, therefore, the invention is not to be limited to the specific embodiments disclosed below.
In the description of the present invention, it is to be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential", and the like, indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are only for convenience of description and simplicity of description, and do not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore, should not be construed as limiting the present invention.
Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one of the feature. In the description of the present invention, "a plurality" means at least two, e.g., two, three, etc., unless specifically limited otherwise.
In the present invention, unless otherwise expressly stated or limited, the terms "mounted," "connected," and "fixed" are to be construed broadly and may, for example, be fixedly connected, detachably connected, or integrally formed; can be mechanically or electrically connected; they may be directly connected or indirectly connected through intervening media, or they may be connected internally or in any other suitable relationship, unless expressly stated otherwise. The specific meaning of the above terms in the present invention can be understood according to specific situations by those skilled in the art.
In the present application, unless expressly stated or limited otherwise, the first feature may be directly on or directly under the second feature or indirectly via intermediate members. Also, a first feature "on," "above," and "over" a second feature may be directly on or obliquely above the second feature, or simply mean that the first feature is at a higher level than the second feature. A first feature "under," "beneath," and "under" a second feature may be directly under or obliquely under the second feature, or may simply mean that the first feature is at a lesser elevation than the second feature.
It will be understood that when an element is referred to as being "secured to" or "disposed on" another element, it can be directly on the other element or intervening elements may also be present. When an element is referred to as being "connected" to another element, it can be directly connected to the other element or intervening elements may also be present. The terms "vertical," "horizontal," "upper," "lower," "left," "right," and the like as used herein are for illustrative purposes only and do not denote a unique embodiment.
Please refer to fig. 1 to 9, the utility model discloses an inflator pump automatic detection mechanism 100, inflator pump automatic detection mechanism 100 includes frame 110, defeated material module 120, welding pulling force detection module 130, give vent to anger and press detection module 140 and no-load pulling force detection module 150, defeated material module 120 is installed in frame 110 and is used for the material loading and the transmission of inflator, welding pulling force detection module 130, give vent to anger and press detection module 140 and no-load pulling force detection module 150 and all set up in the top side of defeated material module 120. Specifically, the inflator automatic detection mechanism 100 further includes a control panel 160, and the welding tension detection module 130, the air pressure detection module 140, and the no-load tension detection module 150 are electrically connected to the control panel 160, respectively, so that respective detection data of the welding tension detection module 130, the air pressure detection module 140, and the no-load tension detection module 150 are transmitted to the control panel 160 for analysis and judgment, and a detection result is obtained. In the process that a plurality of inflators are conveyed through the conveying module 120, the welding tension detection module 130 detects the welding tension of the air cylinder cover, so as to judge whether the welding firmness of the air cylinder cover of the inflator meets a preset standard; the air outlet pressure detection module 140 detects the air outlet pressure of the inflator so as to determine whether the air outlet pressure of the inflator meets a preset standard; the no-load tension detection module 150 detects the tension of the inflator in the no-load state, so as to determine whether the tension of the inflator in the no-load state meets a preset standard. In the process of manufacturing the one-way inflator, the finished inflator needs to be subjected to multiple performance tests to determine whether the finished inflator meets the delivery standard. Wherein, including the welding strength detection of inflater cover, the atmospheric pressure that gives vent to anger of inflater detects and inflater empty load time inflator pulling force detects, in traditional inflater product 200 performance detection operation, the enterprise need set up the performance check out test set that three correspond and detect the product, and based on this, the enterprise still need be equipped with three staff at least and operates equipment, causes the waste of product detection inefficiency, manpower and workshop workspace from this. The utility model discloses an inflater inflator automatic check out mechanism 100 will, welding pulling force detection module 130, it presses detection module 140 and no-load pulling force detection module 150 to give vent to anger to integrate, the in-process of defeated material module 120 carrying out the defeated material to inflater product 200, welding pulling force detection module 130, it presses detection module 140 and no-load pulling force detection module 150 to give vent to anger to accomplish the performance detection to three items of correspondence of inflater product 200, with this performance detection efficiency of product has been promoted greatly, effectively reduce the human cost simultaneously, workshop working space is saved, thereby the technical problem who has existed current inflater performance check out test set has been solved pertinently.
Further, the material conveying module 120 includes a tray 121, a plurality of bottom molds 122, and a divider 123, the divider 123 is installed on the top surface of the rack 110, an output end of the divider 123 is arranged opposite to the rack 110, and a geometric center of the tray is connected to an output end of the divider 123, so that the divider 123 can control the tray to rotate for conveying material; the bottom molds 122 are disposed on the top surface of the tray 121, and the bottom molds 122 are disposed radially at equal angles around the geometric center of the tray 121. Specifically, welding tension detection module 130, air pressure detection module 140 and no-load tension detection module 150 respectively correspond to preset stations arranged on the top sides of a plurality of bottom dies 122, when inflator product 200 performs performance detection, a plurality of inflator products 200 respectively correspond to feeding to a plurality of bottom dies 122, divider 123 drives material supporting disc 121 to perform intermittent rotary material conveying, rotation frequency of material supporting disc 121 is matched with detection period of inflator product 200, so that each bottom die 122 can be accurately transmitted to welding tension detection module 130, air pressure detection module 140 and no-load tension detection module 150 according to the sequence, and stay in the preset detection period respectively, and accordingly inflator product 200 on each bottom die 122 can complete welding tension detection, air pressure detection and no-load tension detection according to the sequence.
Specifically, each bottom mold 122 includes a fixed mold 1221, a movable mold 1222, and a mold slide 1223, the mold slide 1223 extends along a radial direction corresponding to the bottom mold 122 and is disposed on a top surface of the tray 121, the fixed mold 1221 is disposed at a distal end of the mold slide 1223 in the radial direction, the movable mold 1222 is slidably connected to the mold slide 1223, and the fixed mold 1221 and the movable mold 1222 cooperate to form an installation station for supporting and installing the inflator product 200. When inflator product 200 is tested by automatic inflator pump testing mechanism 100, inflator product 200 is sequentially fed to several bottom molds 122, one end of the inflator is fitted to fixed mold 1221, and the other end of the inflator is fitted to movable mold 1222, in the process, movable mold 1222 can slide along mold slide rails 1223 to corresponding fitting points according to the difference of the initial length of the inflator, so as to adapt to the initial length of the inflator. Specifically, each bottom mold 122 further includes a silica gel sheet set 1224, and the silica gel sheet sets 1224 are respectively disposed on the top surface of the movable mold 1222 and the top surface of the fixed mold 1221. When pump product 200 is fed to the corresponding bottom mold 122, both ends of pump product 200 are fitted to the surfaces of silicone sheet set 1224 on the top sides of movable mold 1222 and fixed mold 1221, respectively, so that silicone sheet set 1224 can avoid direct contact between the pump and movable mold 1222 and fixed mold 1221, thereby preventing pump product 200 from scratching the surfaces during testing.
Further, the welding tension detecting module 130 includes a first fixed cylinder 131, a first movable cylinder 132, a first tension sensor 133, a first tension cylinder 134, and a first photoelectric switch 135, when the bottom die 122 moves to a detecting station corresponding to the welding tension detecting module 130, the first fixed cylinder 131 is correspondingly matched with the fixed die 1221 and connected to the frame 110; the first movable air cylinder 132 is correspondingly matched with the movable die 1222 and is connected to the frame 110 in a sliding manner along the extending direction of the die slide rail 1223; the first pull cylinder 134 is connected to the frame 110, and an output shaft of the first pull cylinder 134 is arranged along an extending direction of the die slide 1223; an output shaft of the first tension cylinder 134 is connected to one end of a first tension sensor 133, the other end of the first tension sensor 133 is connected to a side surface of the first movable cylinder 132, and the first tension sensor 133 is electrically connected to the control panel 160; the first photoelectric switch 135 is provided at one end corresponding to the top side of the fixed mold 1221. Specifically, the cylinder bottom cover 220 of the inflator product 200 is sleeved at one end of the inflator main body 210 and connected by welding, the output shaft of the first fixed cylinder 131 and the output shaft of the first movable cylinder 132 are both connected with the pressing block 101, when the first photoelectric switch 135 detects that the inflator product 200 is mounted on the top surface of the bottom mold 122, the first fixed cylinder 131 drives the pressing block 101 to cooperate with the corresponding fixed mold 1221 to press one end of the main body 210 of the inflator product 200, and the first movable cylinder 132 drives the pressing block 101 to cooperate with the corresponding movable mold 1222 to press one end of the cylinder bottom cover 220 of the inflator product 200; at this time, the output shaft of first pull cylinder 134 pulls first pull sensor 133 and first movable cylinder 132, so that corresponding movable mold 1222 pulls bottom cap 220 of pump product 200, and further gives pump product 200 a trend of movement of bottom cap 220 toward one end of main body 210, thereby detecting the welding strength between bottom cap 220 and main body 210 of pump product 200. As the output power of the first pull cylinder 134 increases, the force applied to the weld between the bottom cover 220 and the subject of the inflator product 200 increases synchronously; when the pulling force of the first pulling force cylinder 134 rises to a set value, the welding point of the inflator product 200 is not broken, and the welding strength of the inflator product 200 reaches the standard; when the pulling force of the first pulling cylinder 134 does not reach the set value and the welding point of the inflator product 200 is broken, the pulling force parameter detected by the first pulling force sensor 133 begins to decrease, so that the detected pulling force value is smaller than the set value, and the control panel 160 sends an alarm.
Further, the unloaded tension detecting module 150 includes a second fixed cylinder 151, a second movable cylinder 152, a second tension sensor 153, a second tension cylinder 154, and a second photoelectric switch 155, when a bottom die 122 moves to a detecting station corresponding to the unloaded tension detecting module 150, the second fixed cylinder 151 and the fixed die 1221 are correspondingly engaged and connected to the frame 110; the second movable cylinder 152 is correspondingly matched with the movable die 1222 and is connected to the frame 110 in a sliding manner along the extending direction of the die slide rail 1223; the second tension cylinder 154 is connected to the top side surface of the corresponding fixed mold 1221, and an output shaft of the second tension cylinder 154 is disposed along the extending direction of the mold slide 1223; an output shaft of the second tension cylinder 154 is connected to one end of a second tension sensor 153, the other end of the second tension sensor 153 is connected to the top surface of the corresponding movable mold 1222, and the second tension sensor 153 is electrically connected to the control panel 160; the second photoelectric switch 155 is provided at one end corresponding to the top side of the fixed mold 1221. Specifically, main body 210 of pump product 200 includes an inner tube 211 and an outer tube 212, one end of inner tube 211 is connected to bottom cap 220, the other end of inner tube 211 is slidably sleeved inside outer tube 212, and empty pull force detecting module 150 is configured to detect a pull force range when pumping pressure is applied between inner tube 211 and outer tube 212. The output shaft of the second fixed cylinder 151 and the output shaft of the second movable cylinder 152 are both connected with a pressing block 101, when the second photoelectric switch 155 detects that the inflator product 200 is mounted on the top surface of the bottom die 122, the second fixed cylinder 151 drives the pressing block 101 to be matched with the corresponding fixed die 1221 to press the outer tube 212 of the inflator product 200, and the second movable cylinder 152 drives the pressing block 101 to be matched with the corresponding movable die 1222 to press one end of the cylinder bottom cover 220 of the inflator product 200, namely the inner tube 211; at this time, the output shaft of second pull cylinder 154 drives second pull sensor 153 and corresponding movable mold 1222 to drive inner tube 211 of pump product 200 to reciprocate with respect to outer tube 212, so as to detect the pulling force required to pull inner tube 211 and outer tube 212 when pump product 200 is unloaded. When the detected tension value is not within the set parameter range, the control panel 160 issues an alarm.
Further, the gas pressure outlet detection module 140 includes a third fixed cylinder 141, a third photoelectric switch 142, a fourth fixed cylinder 143, and a gas pressure sensor 144, when the bottom die 122 moves to the detection station corresponding to the gas pressure outlet detection module 140, the third fixed cylinder 141 and the fixed die 1221 are correspondingly matched and connected to the frame 110; the third photoelectric switch 142 is disposed at a top side of the corresponding movable mold 1222; the fourth fixed cylinder 143 is correspondingly arranged at the end of the outlet pipe 213 of the inflator product 200, an output shaft of the fourth fixed cylinder 143 is connected with the air pressure sensor 144, and the fourth fixed cylinder 143 can drive the air pressure sensor 144 to be tightly matched with the end of the outlet pipe 213 of the inflator product 200; the air pressure sensor 144 is electrically connected to the control panel 160. Specifically, the output shaft of the third fixed cylinder 141 is connected with a pressing block 101, when the third photoelectric switch 142 detects that the inflator product 200 is mounted on the top surface of the bottom die 122, the third fixed cylinder 141 drives the pressing block 101 to be matched with the corresponding fixed mold 1221 to press the outer tube 212 of the inflator product 200, and the fourth fixed cylinder 143 drives the air pressure sensor 144 to be tightly matched with the end of the air outlet tube 213; the air outlet pressure detecting module 140 is further provided with a fifth fixed air cylinder 145 at an end corresponding to the movable mold 1222, the fifth fixed air cylinder 145 is connected to the frame 110, an output shaft of the fifth fixed air cylinder 145 is connected with a first driving arm 1451, the first driving arm 1451 is arranged at an end of the corresponding movable mold 1222 opposite to the corresponding fixed mold 1221, the fifth fixed air cylinder 145 drives the movable mold 1222 to slide towards the corresponding fixed mold 1221 through the first driving arm 1451, so that the inner tube 211 of the inflator product 200 is compressed relative to the outer tube 212, and at this time, the pressure sensor detects the air outlet pressure at the end of the air outlet tube 213. When the detected air pressure value is not within the set parameter range, the control panel 160 issues an alarm.
Further, the fifth stationary cylinder 145 is further provided with a second driving arm 1452, the second driving arm 1452 is connected to the other end of the output shaft of the fifth stationary cylinder 145 relative to the first driving arm 1451, and the second driving arm 1452 and the detection station of the air pressure outlet detection module 140 are correspondingly disposed at the other side of the tray 121. Specifically, when one bottom mold 122 moves to the bottom side of the second driving arm 1452, the fifth fixed cylinder 145 can drive the second driving arm 1452 to push the corresponding movable mold 1222 to move along the mold slide 1223, so as to adjust the movable mold 1222 to a predetermined position, and further enable the movable mold 1222 to cooperate with the corresponding fixed mold 1221 to support the inflator product 200. Specifically, each bottom die 122 further includes a limiting magnet 1225, and the limiting magnet 1225 is respectively and correspondingly disposed on one side of the die slide rail 1223. Before the inflator product 200 is loaded to the corresponding bottom mold 122, the fifth fixed cylinder 145 drives the second driving arm 1452 to move along the corresponding mold slide rail 1223, so as to drive the movable mold 1222 to slide along the mold slide rail 1223, at this time, the corresponding limiting magnet 1225 attracts the movable mold 1222, so as to limit the movable mold 1222 at the predetermined position.
Further, the inflator pump cylinder automatic detection mechanism 100 further includes a blanking module 170, the blanking module 170 is disposed on a top side of a preset station on a top surface of the tray 121 corresponding to the plurality of bottom molds 122 and is connected to the rack 110, and the blanking module 170 is disposed at a terminal of the material conveying module 120. Specifically, the blanking module 170 includes a rodless cylinder 171, a third movable cylinder 172, a vacuum chuck 173 and a fourth photoelectric switch 174, a bottom mold 122 supports the inflator product 200 after all detection processes are completed, and when the bottom mold is moved to a preset station corresponding to the blanking module 170, the rodless cylinder 171 is disposed along the extension direction of the corresponding mold slide 1223 and connected to the frame 110, the third movable cylinder 172 is connected to the output end of the rodless cylinder 171, the output end of the third movable cylinder 172 is connected to the vacuum chuck 173, the vacuum chuck 173 is correspondingly disposed on the top side of the inflator product 200, and the fourth photoelectric switch 174 is correspondingly disposed on the top side of one end of the movable mold 1222. When fourth photoelectric switch 174 senses pump product 200 in counter-die 122, rodless cylinder 171 drives third movable cylinder 172 to move to the top side of pump product 200, and third movable cylinder 172 drives vacuum chuck 173 to descend, so that vacuum chuck 173 is correspondingly connected to the side surface of pump product 200, and vacuum chuck 173 sucks pump product 200; then, third cylinder 172 drives vacuum chuck 173 to move upward, thereby driving pump product 200 to separate from corresponding bottom mold 122, and rodless cylinder 171 drives third cylinder 172 to drive pump product 200 to separate from delivery module 120, at which time vacuum chuck 173 is turned off to complete the discharging process.
Further, the automatic inflator pump detecting mechanism 100 further includes a conveyer belt 180, and the conveyer belt 180 is correspondingly disposed on a bottom side of the rodless cylinder 171, which is opposite to the end of the material transporting module 120. Specifically, when the discharging module 170 discharges the pump product 200 after the detection process is completed, the rodless cylinder 171 drives the third movable cylinder 172 to drive the pump product 200 to move to the top side of the conveying belt 180, and at this time, the vacuum suction cup 173 is closed, and the pump product 200 falls to the top side surface of the conveying belt 180, so as to perform subsequent conveying of the pump product 200.
Further, the control panel 160 adopts a touch screen as an input panel to complete the man-machine interaction of the automatic inflator pump detection mechanism 100.
In summary, the automatic detection mechanism for the inflator disclosed by the utility model adopts the welding tension detection module to detect the welding tension of the inflator cover, so as to determine whether the welding firmness of the inflator cover of the inflator meets the preset standard; the air outlet pressure detection module detects the air outlet pressure of the inflator so as to judge whether the air outlet pressure of the inflator meets a preset standard or not; the no-load tension detection module detects the tension of the inflator during no load so as to judge whether the tension of the inflator during no load meets the preset standard. The utility model discloses an inflater inflator automatic check out mechanism will, welding pulling force detection module, it presses detection module and no-load pulling force detection module to give vent to anger to press and integrate, the in-process that carries out the defeated material to the inflater product at defeated material module, welding pulling force detection module, it presses detection module and no-load pulling force detection module to give vent to anger to accomplish the performance detection to three items of correspondences of inflater product, thereby the performance detection efficiency of product has been promoted greatly, effectively reduce the human cost simultaneously, save workshop workspace, thereby the technical problem that current inflater performance check out test set exists has been solved pertinently.
The technical features of the embodiments described above may be arbitrarily combined, and for the sake of brevity, all possible combinations of the technical features in the embodiments described above are not described, but should be considered as being within the scope of the present specification as long as there is no contradiction between the combinations of the technical features.
The above-mentioned embodiments only represent some embodiments of the present invention, and the description thereof is specific and detailed, but not to be construed as limiting the scope of the present invention. It should be noted that, for those skilled in the art, without departing from the spirit of the present invention, several variations and modifications can be made, which are within the scope of the present invention. Therefore, the protection scope of the present invention should be subject to the appended claims.

Claims (10)

1. The utility model provides an inflater inflator automated inspection mechanism which characterized in that includes: the welding tension detection module, the air outlet pressure detection module and the no-load tension detection module are all arranged on the top side of the material conveying module;
the material conveying module comprises a material supporting disc, a plurality of bottom dies and a divider, the divider is arranged on the surface of the top side of the rack, the output end of the divider is arranged opposite to the rack, and the geometric center of the material supporting disc is connected to the output end of the divider, so that the divider can control the material supporting disc to convey materials in a rotating manner; the bottom moulds are arranged on the surface of the top side of the material supporting disc, and are arranged in a radial shape at equal angles by taking the geometric center of the material supporting disc as an axis;
the welding tension detection module, the air outlet pressure detection module and the no-load tension detection module are respectively and correspondingly arranged on a plurality of preset stations on the top side of the bottom die.
2. The automatic detection mechanism for the inflator according to claim 1, further comprising a control panel, wherein the welding tension detection module, the air pressure detection module and the no-load tension detection module are electrically connected to the control panel respectively.
3. The automatic detection mechanism for the inflator pump according to claim 1, wherein each of the bottom molds comprises a fixed mold, a movable mold and a mold slide rail, the mold slide rail extends along a radial direction corresponding to the bottom mold and is disposed on a top side surface of the tray, the fixed mold is disposed at an end of the mold slide rail in the radial direction, the movable mold is slidably connected to the mold slide rail, and the fixed mold and the movable mold cooperate to form an installation station for supporting and installing an inflator product.
4. The automatic detection mechanism for the inflator pump according to claim 3, wherein the welding tension detection module comprises a first fixed cylinder, a first movable cylinder, a first tension sensor and a first tension cylinder, and when the bottom mold moves to the detection station corresponding to the welding tension detection module, the first fixed cylinder is correspondingly matched with the fixed mold and connected to the rack; the first movable air cylinder is correspondingly matched with the movable mould and is connected to the rack in a sliding manner; the first pull cylinder is connected to the frame; an output shaft of the first tension cylinder is connected with one end of the first tension sensor, and the other end of the first tension sensor is connected with the first movable cylinder.
5. The automatic detection mechanism for the inflator pump according to claim 3, wherein the no-load pull detection module comprises a second fixed cylinder, a second movable cylinder, a second pull sensor and a second pull cylinder, and when the bottom mold moves to the detection station corresponding to the no-load pull detection module, the second fixed cylinder is correspondingly matched with the fixed mold and connected to the frame; the second movable air cylinder is correspondingly matched with the movable mould and is connected to the rack in a sliding manner; the second tension cylinder is connected to the top surface of the corresponding fixed die; an output shaft of the second tension cylinder is connected with one end of the second tension sensor, and the other end of the second tension sensor is connected to the surface of the top side of the corresponding movable die.
6. The automatic detection mechanism for the inflator pump according to claim 3, wherein the air pressure outlet detection module comprises a third fixed cylinder, a fourth fixed cylinder and an air pressure sensor, and when the bottom mold moves to a detection station corresponding to the air pressure outlet detection module, the third fixed cylinder is correspondingly matched with the fixed mold and connected to the rack; the fourth fixed cylinder is correspondingly arranged at the end part of an air outlet pipe of an inflator product, and an output shaft of the fourth fixed cylinder is connected with the air pressure sensor.
7. The automatic detecting mechanism for an inflator according to claim 6, wherein a fifth fixed cylinder is further disposed at an end of the pressure detecting module corresponding to the movable mold, the fifth fixed cylinder is connected to the frame, and a first driving arm is connected to an output shaft of the fifth fixed cylinder, and the first driving arm is disposed at an end of the movable mold facing away from the fixed mold.
8. The automatic detection mechanism for the inflator pump according to claim 7, wherein the fifth stationary cylinder is further provided with a second driving arm, the second driving arm is connected to the other end of the output shaft of the fifth stationary cylinder opposite to the first driving arm, and the second driving arm is disposed at the other side of the tray corresponding to the detection station of the air outlet pressure detection module.
9. The automatic detection mechanism for the inflator pump according to claim 3, further comprising a blanking module, wherein the blanking module is disposed on a top side of a preset station on the top surface of the material supporting plate corresponding to the bottom molds and connected to the rack, and the blanking module is disposed at a terminal of material conveying of the material conveying module.
10. The automatic detecting mechanism for inflator pump according to claim 9, wherein the unloading module includes a rodless cylinder, a third movable cylinder and a vacuum chuck, and when the bottom mold supports the inflator product after all detection processes and moves to a predetermined station corresponding to the unloading module, the rodless cylinder is disposed along the extending direction of the corresponding mold slide and connected to the frame, the third movable cylinder is connected to the output end of the rodless cylinder, the output end of the third movable cylinder is connected to the vacuum chuck, and the vacuum chuck is correspondingly disposed on the top side of the inflator product.
CN202320073020.6U 2023-01-10 2023-01-10 Inflator automatic detection mechanism Active CN218816920U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202320073020.6U CN218816920U (en) 2023-01-10 2023-01-10 Inflator automatic detection mechanism

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202320073020.6U CN218816920U (en) 2023-01-10 2023-01-10 Inflator automatic detection mechanism

Publications (1)

Publication Number Publication Date
CN218816920U true CN218816920U (en) 2023-04-07

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Family Applications (1)

Application Number Title Priority Date Filing Date
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Country Status (1)

Country Link
CN (1) CN218816920U (en)

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GR01 Patent grant
PE01 Entry into force of the registration of the contract for pledge of patent right

Denomination of utility model: Automatic detection mechanism for pump cylinder

Effective date of registration: 20230721

Granted publication date: 20230407

Pledgee: Industrial and Commercial Bank of China Limited Boluo Branch

Pledgor: PMI JOINEASE PLASTIC STEEL PRODUCTS (HUIZHOU) CO.,LTD.

Registration number: Y2023980049366

PE01 Entry into force of the registration of the contract for pledge of patent right