CN218808955U - Automatic suction plate compaction production device for tray assembly - Google Patents
Automatic suction plate compaction production device for tray assembly Download PDFInfo
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- CN218808955U CN218808955U CN202221873121.3U CN202221873121U CN218808955U CN 218808955 U CN218808955 U CN 218808955U CN 202221873121 U CN202221873121 U CN 202221873121U CN 218808955 U CN218808955 U CN 218808955U
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
Abstract
The utility model discloses an automatic suction plate compaction production device for tray assembly, which is provided with an assembly rack, wherein the assembly rack is connected with a panel pre-placing table, the top of the assembly rack is provided with an automatic suction plate mechanism, the automatic suction plate mechanism comprises a magnetic cylinder arranged at the top of the assembly rack, a moving member of the magnetic cylinder is connected with a sucker lifting cylinder, the sucker lifting cylinder is connected with a sucker frame, and the sucker frame is provided with a sucker; the other end of the assembling rack is provided with an automatic compaction mechanism, the automatic compaction mechanism comprises a compaction conveying belt which is connected with the conveying belt group in series, and a fixing plate is arranged on the lower side of the conveying belt above the compaction conveying belt; the automatic compaction mechanism further comprises a plurality of compaction portal frames, inverted compaction cylinders are arranged at the top ends of the compaction portal frames, and the compaction cylinders are connected with pressing plates, so that the stress balance of the tray is guaranteed. The beneficial effects of this scheme can learn according to the statement to above-mentioned scheme, simple structure, reasonable in design have saved the manpower, and have provided production efficiency.
Description
Technical Field
The utility model relates to a tray production facility especially relates to a tray equipment is with automatic suction disc compaction apparatus for producing.
Background
As a container loading device similar to a container, the pallet is widely used in the fields of production, transportation, storage, circulation and the like, and is considered as one of two key innovations in the logistics industry in the 20 th century. The pallet is used as important loading, unloading, storing and transporting equipment in the logistics operation process, and plays a great role in modern logistics when being matched with a forklift. The benefits brought to the modern logistics industry by the tray are mainly reflected in that: the unitization, standardization and standardization of the article package can be realized, the articles are protected, and the logistics and the commodity flow are facilitated. Particularly, in some occasions requiring rapid operation, the utilization rate is higher and higher due to high operation efficiency, safety and stability of the tray. The wooden pallet is low in cost, but because insects and insect eggs can be hidden, the ecological balance of the import country can be broken, and biological invasion is caused, so that fumigation and insect killing must be carried out in some countries of export (import). Because fumigation and detoxification also require time, sometimes some owners choose other fumigation-free trays. The paper tray is a fumigation-free tray capable of well replacing a wood tray, but after the existing paper tray is assembled, a special compacting tool is not provided, and a forklift is adopted for compacting, so that the uniform stress of each part of the tray is difficult to ensure.
SUMMERY OF THE UTILITY MODEL
The utility model discloses a not enough to prior art exists, and provide a simple structure, reasonable in design, saved the manpower, improved production efficiency's a tray equipment with automatic suction disc compaction apparatus for producing.
In order to realize the purpose, the utility model comprises the following technical scheme: the automatic panel assembling machine is provided with an assembling machine frame, the assembling machine frame is connected with a panel pre-placing table, an automatic panel sucking mechanism is arranged at the top of the assembling machine frame and comprises a magnetic air cylinder arranged at the top of the assembling machine frame, a moving member of the magnetic air cylinder is connected with a sucker lifting air cylinder, the sucker lifting air cylinder is connected with a sucker frame, and a sucker is arranged on the sucker frame, so that the labor for supplying a panel is saved, and the efficiency is improved; the other end of the assembling rack is provided with an automatic compaction mechanism, the automatic compaction mechanism comprises a compaction conveying belt which is connected with the conveying belt group in series, and a fixing plate is arranged on the lower side of the conveying belt above the compaction conveying belt; the automatic compaction mechanism further comprises a plurality of compaction portal frames, the top ends of the compaction portal frames are provided with inverted compaction cylinders, the compaction cylinders are connected with pressing plates, labor is saved, and meanwhile force balance of the tray is guaranteed.
Specifically, the utility model relates to a tray equipment is with automatic suction disc compaction apparatus for producing, the test platform comprises a support, the frame is provided with the equipment frame, the equipment frame is connected with the panel and puts the platform in advance, equipment frame top is provided with automatic suction disc mechanism, automatic suction disc mechanism is including setting up the magnetic force cylinder at equipment frame top, magnetic force cylinder's moving member is connected with sucking disc lift cylinder, sucking disc lift cylinder is connected with the sucking disc frame, the sucking disc frame is provided with the sucking disc.
Furthermore, the assembling machine frame comprises a plurality of assembling portal frames, the assembling portal frames are connected with magnetic air cylinder seats, the magnetic air cylinder seats are provided with the magnetic air cylinders, the magnetic air cylinder seats comprise longitudinal beams which are arranged on two sides of the magnetic air cylinders in rows, and a hanging plate is connected between each longitudinal beam and the top end of each assembling portal frame; the moving piece of the magnetic cylinder is connected with a movable block used for bearing the weight of the sucker lifting cylinder and the sucker frame, and the movable block is movably connected with the longitudinal beam.
Furthermore, the sucker frame comprises a crosspiece connected with the sucker lifting cylinder, two ends of the crosspiece are connected with a first longitudinal rail, and the first longitudinal rail is provided with the sucker; the moving member is provided with the diaphragm, the both ends of crosspiece respectively are provided with sucking disc frame guide bar, sucking disc frame guide bar passes the diaphragm.
Furthermore, the longitudinal beam extends to the position above the panel pre-placing table, and a tension piece is connected between the longitudinal beam and the top end of the assembling portal frame.
Furthermore, the assembling rack also comprises upright columns arranged on the base, the upright columns are separated from two sides of the base, guide rails are arranged on the inner sides of the upright columns, the guide rails are groove-shaped, a chain wheel and chain mechanism is longitudinally arranged in the grooves of the guide rails, and a chain of the chain wheel and chain mechanism is fixedly connected with a pin shaft; the pin shaft is movably connected with a supporting plate frame, the supporting plate is arranged at the top of the supporting plate frame, and a bearing matched with the pin shaft is arranged on the side surface of the supporting plate frame; and guide rail wheels matched with the guide rails are respectively arranged on the left side and the right side of the supporting plate frame.
Furthermore, the guide rail is provided with a longitudinal rail II near the upper end of the guide rail, travel switches are arranged at two ends of the longitudinal rail, which are near the longitudinal rail, and the travel switches are provided with anti-collision blocks.
Further, the assembly rack further comprises a conveyor belt group arranged at the bottom of the assembly rack in parallel in the longitudinal direction, and the supporting plate frame and the supporting plate are provided with gaps enabling the tops of the conveyor belt group to pass through.
Furthermore, an automatic compaction mechanism is arranged at the other end of the assembling rack, the automatic compaction mechanism comprises a compaction conveying belt which is connected with the conveying belt group in series, and a fixing plate is arranged on the lower side of the upper conveying belt of the compaction conveying belt; the automatic compaction mechanism further comprises a plurality of compaction portal frames, inverted compaction cylinders are arranged at the top ends of the compaction portal frames, and the compaction cylinders are connected with pressing plates.
Furthermore, the pressing plate is provided with compaction guide rods on two sides of the compaction air cylinder, the compaction guide rods penetrate through the compaction portal frame, and the top ends of the compaction guide rods are provided with limiting rods.
Further, a projection of the platen is located in a projection of the fixed plate; a tray anti-drop plate is arranged near one end of the compaction conveyor belt facing the conveyor belt group.
When the panel pre-placing table works, the magnetic cylinder drives the sucker frame and the sucker to be located above the panel pre-placing table, and the sucker lifting cylinder drives the sucker frame to move downwards to enable the sucker to be in contact with a panel on the panel pre-placing table. After the panel is well adsorbed by the sucker, the sucker lifting cylinder drives the sucker frame to move upwards, and the magnetic cylinder drives the sucker frame and the sucker to enter the upper part of the supporting plate and place down the panel. After the worker installs the tray footing on the panel, sprocket chain mechanism drive supporting plate frame descends, after travel switch senses the tray panel, stop work. And repeating the operation.
When the pallet frame drops to limit low level, the compaction cylinder drive pressure plate shifts up, and conveyer belt group and compaction conveyer belt start, and on the tray that will assemble shifted to the compaction conveyer belt, the tray that originally is located on the compaction conveyer belt also followed the motion, and the tray that the compaction that is located the tip was accomplished is lifted off, and the pressure plate descends and extrudees the tray that assembles on the compaction conveyer belt, and the operation of remaining not having the tray that compaction operation was accomplished continues the compaction operation.
And simultaneously, lifting the pallet frame to a high limit, and repeating the above step of assembling the pallet.
The beneficial effects of this scheme can learn according to the statement to above-mentioned scheme, simple structure, reasonable in design have saved the manpower, and have provided production efficiency. The supporting plates capable of moving up and down are adopted, one supporting plate does not need to be assembled, and the other supporting plate is lifted away, so that the production efficiency is improved. Set up the panel and put the platform in advance and place the panel, set up magnetic force cylinder and sucking disc lift cylinder driven sucking disc frame and sucking disc simultaneously, improved degree of automation, saved the manpower. The structure of the suction cup frame is convenient for adjusting the position of the longitudinal rail I on the crosspiece and also convenient for adjusting the position of the suction cup on the longitudinal rail I. The moving piece of the magnetic cylinder is provided with a moving block movably connected with the longitudinal beam, so that the radial load of the sucker lifting cylinder and the sucker frame on the magnetic cylinder can be born conveniently. The stand columns are separated left and right, and the upper ends of the stand columns are provided with the square frame structure of the door-shaped frame, so that the lower part of the frame can be observed conveniently. The chain wheel and chain mechanism is adopted to drive the pallet frame, so that the pallets can be stacked in an accumulated mode, one pallet is prevented from being taken away after being assembled, and the production efficiency is improved. The travel switch is adopted, so that the supporting plate frame can descend automatically and properly in height each time; adopt the anticollision piece, prevent that the tray from direct collision travel switch occasionally. The conveying belt group is adopted, so that the labor consumption is greatly reduced, and the working efficiency is also improved; the pallet and the pallet are provided with gaps through which the tops of the conveyor belt groups can pass, so that when the pallet descends to a limit low position, the transmission belt groups can lift the pallet to transfer away. Meanwhile, a plurality of stacks of trays are compressed, so that the labor is saved, and the efficiency is improved; the tray is stressed more evenly during compaction, and the pressing plate cannot incline along with the fact that the tray after the working procedure becomes tighter. The compaction cylinder is arranged, the end part of the compaction cylinder is provided with the pressing plate, and the pressing plate is provided with the compaction guide rods on the two sides of the compaction cylinder, so that the balance of the pressure on the tray is well guaranteed. And every two portal frames are separately provided with a pressing plate, so that the elongation of the compaction cylinder at the back of the working procedure is longer, and the quality of operation is ensured. The fixed plate is matched with a compaction conveying belt, so that the labor is saved. The compaction portal frame is concentrated by the local strength of the cylinder, so that channel steel is adopted, and the wall thickness of the channel steel is thicker than that of a steel pipe. The limiting rod can prevent the pressing plate from falling under the action of gravity to damage the compaction cylinder.
Drawings
Fig. 1 is a schematic structural diagram of the present invention;
FIG. 2 is a schematic structural view of the assembly and production part of the present invention;
FIG. 3 is a left side view of FIG. 2;
FIG. 4 is a schematic view of the compaction production part of the present invention;
FIG. 5 is a top view of FIG. 4;
in the figure, 1, a frame is assembled; 2. a panel pre-placing table; 3. an automatic plate sucking mechanism; 4. a magnetic cylinder; 5. A moving member; 6. a sucker lifting cylinder; 7. a suction cup holder; 8. a suction cup; 9. assembling a portal frame; 10. a stringer; 11. a hanger plate; 12. a movable block; 13. a transverse plate; 14. a sucker frame guide rod; 15. a tension member; 16. A column; 17. a guide rail; 18. a sprocket chain mechanism; 19. a pin shaft; 20. a pallet frame; 21. a guide rail wheel; 22. a second longitudinal rail; 23. a travel switch; 24. an anti-collision block; 25. a set of conveyor belts; 2-1, an automatic compaction mechanism; 2-2, compacting a portal frame; 2-3, compacting a cylinder; 2-4, pressing a plate; 2-5, fixing plates; 2-6, compacting the conveyor belt; 2-7, compacting a guide rod; 2-8, a limiting rod; 2-9, a tray anti-falling plate.
Detailed Description
In order to clearly explain the technical features of the present solution, the present solution is explained by the following detailed description.
As shown in fig. 1-5, the embodiment is an automatic suction plate compaction production device for tray assembly, which comprises a base, wherein the base is provided with an assembly rack 1, the assembly rack 1 is connected with a panel pre-placing table 2, the top of the assembly rack 1 is provided with an automatic suction plate mechanism 3, the automatic suction plate mechanism 3 comprises a magnetic cylinder 4 arranged at the top of the assembly rack 1, a moving member 5 of the magnetic cylinder 4 is connected with a suction plate lifting cylinder 6, the suction plate lifting cylinder 6 is connected with a suction plate frame 7, and the suction plate frame 7 is provided with a suction plate 8. The assembling machine frame 1 comprises an assembling portal frame 9, the assembling portal frame 9 is connected with a magnetic air cylinder seat, the magnetic air cylinder seat is provided with a magnetic air cylinder 4, the magnetic air cylinder seat comprises longitudinal beams 10 which are arranged on two sides of the magnetic air cylinder 4 in rows, and a hanging plate 11 is connected between the longitudinal beams 10 and the top end of the assembling portal frame 9; the moving piece 5 of the magnetic cylinder 4 is connected with a movable block 12 for bearing the weight of the sucker lifting cylinder 6 and the sucker frame 7, and the movable block 12 is movably connected with the longitudinal beam 10. The sucker frame 7 comprises a crosspiece connected with the sucker lifting cylinder 6, the two ends of the crosspiece are connected with a first longitudinal crosspiece, and the first longitudinal crosspiece is provided with a sucker 8; the moving member 5 is provided with a transverse plate 13, two ends of the crosspiece are respectively provided with a sucker frame guide rod 14, and the sucker frame guide rods 14 penetrate through the transverse plate 13. The longitudinal beam 10 extends to the upper part of the panel pre-placing table 2, and a tension piece 15 is connected between the longitudinal beam 10 and the top end of the assembling portal frame 9.
The assembling rack 1 further comprises an upright post 16 arranged on the base, the upright post 16 is separated from two sides of the base, a guide rail 17 is arranged on the inner side of the upright post 16, the guide rail 17 is in a groove shape, a chain wheel and chain mechanism 18 is longitudinally arranged in the groove of the guide rail 17, and a chain of the chain wheel and chain mechanism 18 is fixedly connected with a pin shaft 19; the pin shaft 19 is movably connected with a supporting plate frame 20, the top of the supporting plate frame 20 is provided with a supporting plate, and the side surface of the supporting plate frame 20 is provided with a bearing matched with the pin shaft 19; guide wheels 21 engaged with the guide rails 17 are provided on both left and right sides of the pallet 20. The guide rail 17 is provided with a second longitudinal rail 22 near the upper end thereof, travel switches 23 are arranged near two ends of the second longitudinal rail 22, and the travel switches 23 are provided with anti-collision blocks 24.
The assembly rack 1 further comprises a longitudinally juxtaposed conveyor belt group 25 arranged at the bottom thereof, and the pallet 20 and the pallet are provided with a gap through which the top of the conveyor belt group 25 can pass.
The other end of the assembling rack 1 is provided with an automatic compacting mechanism 2-1, the automatic compacting mechanism 2-1 comprises a compacting conveyor belt 2-6 which is connected with the conveyor belt group 25 in series, and a fixing plate 2-5 is arranged on the lower side of the upper belt surface of the compacting conveyor belt 2-6; the automatic compaction mechanism 2-1 further comprises a compaction portal frame 2-2, an inverted compaction cylinder 2-3 is arranged at the top end of the compaction portal frame 2-2, and the compaction cylinder 2-3 is connected with a pressing plate 2-4. The pressing plate 2-4 is provided with a compaction guide rod 2-7 at two sides of the compaction cylinder 2-3, the compaction guide rod 2-7 penetrates through the compaction portal frame 2-2, and the top end of the compaction guide rod 2-2 is provided with a limiting rod 2-8. The projection of the pressure plate 2-4 is located in the projection of the fixed plate 2-5; a tray fall-prevention plate 2-9 is provided adjacent to the end of the compacting conveyor belt 2-6 facing the set of conveyor belts 25.
When the panel pre-placing table works, the magnetic air cylinder 4 drives the suction disc frame 7 and the suction disc 8 to be located above the panel pre-placing table 2, and the suction disc lifting air cylinder 6 drives the suction disc frame 7 to move downwards to enable the suction disc 8 to be in contact with a panel on the panel pre-placing table 2. After the panel is well adsorbed by the sucker 8, the sucker lifting cylinder 6 drives the sucker frame 7 to move upwards, and the magnetic cylinder 4 drives the sucker frame 7 and the sucker 8 to enter the upper part of the supporting plate and place down the panel. After the worker installs the pallet feet on the panel, the sprocket and chain mechanism 18 drives the pallet frame 20 to descend, and stops working after the travel switch 23 senses the pallet panel. And repeating the operation.
When the pallet frame 20 descends to the lower limit position, the compacting cylinder 2-3 drives the pressing plate 2-4 to move upwards, the conveyor belt group 25 is started, the compacting conveyor belts 2-6 are further started, the assembled pallet is transferred to the compacting conveyor belts 2-6, the pallet originally positioned on the compacting conveyor belts 2-6 also moves along with the conveyor belts, the pallet positioned at the end part is unloaded after compacting is completed, the pressing plate 2-4 descends to press the assembled pallet on the compacting conveyor belts 2-6, and the rest pallets without compacting is continuously compacted.
The pallet 20 is raised to the high limit and the above pallet assembly steps are repeated.
The technical features of the present invention that are not described can be realized through or by the prior art, and are not described herein again, and certainly, the above description is not a limitation of the present invention, the present invention is not limited to the above examples, and the changes, modifications, additions or replacements made by the ordinary skilled person in the art in the essential scope of the present invention should also belong to the protection scope of the present invention.
Claims (5)
1. An automatic suction plate compaction production device for tray assembly comprises a machine base, wherein the machine base is provided with an assembly rack, and is characterized in that the assembly rack is connected with a panel pre-placing table, the top of the assembly rack is provided with an automatic suction plate mechanism, the automatic suction plate mechanism comprises a magnetic air cylinder arranged at the top of the assembly rack, a moving member of the magnetic air cylinder is connected with a suction cup lifting air cylinder, the suction cup lifting air cylinder is connected with a suction cup frame, and the suction cup frame is provided with a suction cup; the other end of the assembling rack is provided with an automatic compacting mechanism, the automatic compacting mechanism comprises a compacting conveyor belt which is connected with the conveyor belt group in series, and a fixing plate is arranged on the lower side of the upper belt surface of the compacting conveyor belt; the automatic compaction mechanism further comprises a plurality of compaction portal frames, inverted compaction cylinders are arranged at the top ends of the compaction portal frames, and the compaction cylinders are connected with pressing plates.
2. The device according to claim 1, wherein the assembling machine frame comprises a plurality of assembling portal frames, the assembling portal frames are connected with magnetic cylinder bases, the magnetic cylinder bases are provided with the magnetic cylinders, the magnetic cylinder bases comprise longitudinal beams which are arranged on two sides of the magnetic cylinders in rows, and a hanging plate is connected between each longitudinal beam and the top end of each assembling portal frame; the moving piece of the magnetic cylinder is connected with a movable block used for bearing the weight of the sucker lifting cylinder and the sucker frame, and the movable block is movably connected with the longitudinal beam.
3. The device as claimed in claim 1, wherein the suction cup frame comprises a crosspiece connected with the suction cup lifting cylinder, a first longitudinal rail is connected to two ends of the crosspiece, and the first longitudinal rail is provided with the suction cup; the moving member is provided with the diaphragm, the both ends of crosspiece respectively are provided with sucking disc frame guide bar.
4. The apparatus of claim 2, wherein said stringers extend above said panel staging station, and wherein tension members are coupled between said stringers and said top end of said assembly gantry.
5. The device of claim 1, wherein the pressing plate is provided with compacting guide rods on two sides of the compacting cylinder, the compacting guide rods penetrate through the compacting portal frame, and the top ends of the compacting guide rods are provided with limiting rods.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202221873121.3U CN218808955U (en) | 2022-07-19 | 2022-07-19 | Automatic suction plate compaction production device for tray assembly |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202221873121.3U CN218808955U (en) | 2022-07-19 | 2022-07-19 | Automatic suction plate compaction production device for tray assembly |
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| Publication Number | Publication Date |
|---|---|
| CN218808955U true CN218808955U (en) | 2023-04-07 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202221873121.3U Active CN218808955U (en) | 2022-07-19 | 2022-07-19 | Automatic suction plate compaction production device for tray assembly |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115072375A (en) * | 2022-07-19 | 2022-09-20 | 济南泰德包装科技有限公司 | Automatic suction plate compacting equipment for assembling tray |
| CN115072375B (en) * | 2022-07-19 | 2024-05-14 | 济南泰德轻量技术产业园有限公司 | Automatic suction plate compacting equipment for tray assembly |
-
2022
- 2022-07-19 CN CN202221873121.3U patent/CN218808955U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115072375A (en) * | 2022-07-19 | 2022-09-20 | 济南泰德包装科技有限公司 | Automatic suction plate compacting equipment for assembling tray |
| CN115072375B (en) * | 2022-07-19 | 2024-05-14 | 济南泰德轻量技术产业园有限公司 | Automatic suction plate compacting equipment for tray assembly |
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