CN218806822U - A steel coil circumferential packing equipment - Google Patents

A steel coil circumferential packing equipment Download PDF

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CN218806822U
CN218806822U CN202223255301.8U CN202223255301U CN218806822U CN 218806822 U CN218806822 U CN 218806822U CN 202223255301 U CN202223255301 U CN 202223255301U CN 218806822 U CN218806822 U CN 218806822U
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belt
welding
guide
assembly
packing
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周乐乐
田学伯
王磊
王鹏飞
霍利锋
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Zhongzhong Science and Technology Tianjin Co Ltd
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Zhongzhong Science and Technology Tianjin Co Ltd
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Abstract

本实用新型提供了一种钢卷周向打包设备,包括:钢卷打包转动运输装置,其用于将打包带缠绕在待加工钢卷的外侧;钢卷打包带焊接装置,其用于焊接打包带和待加工钢卷;钢卷打包送带装置,其用于向钢卷打包转动运输装置输送打包带;钢卷打包带供料装置,其用于向钢卷打包送带装置输送打包带。本实用新型有益效果:打包带缠绕在待加工钢卷的周向外侧,打包带头尾分别与钢卷舌尾焊接固定,厚打包带本身强度高,焊接固定方式更加牢固,使钢卷打包质量可靠。

Figure 202223255301

The utility model provides a steel coil circumferential packaging equipment, comprising: a steel coil packaging rotating transport device, which is used to wind the packaging belt on the outside of the steel coil to be processed; a steel coil packaging belt welding device, which is used for welding and packaging The belt and the steel coil to be processed; the steel coil packaging belt delivery device, which is used to deliver the packaging belt to the steel coil packaging and rotating transport device; the steel coil packaging belt feeding device, which is used to deliver the packaging belt to the steel coil packaging belt delivery device. The utility model has beneficial effects: the packing belt is wound on the circumferential outer side of the steel coil to be processed, and the head and tail of the packing belt are respectively welded and fixed with the tongue and tail of the steel coil. The thick packing belt itself has high strength, and the welding and fixing method is more firm, so that the packing quality of the steel coil is reliable. .

Figure 202223255301

Description

一种钢卷周向打包设备A steel coil circumferential packing equipment

技术领域technical field

本实用新型属于钢卷打包技术领域,尤其是涉及一种钢卷周向打包设备。The utility model belongs to the technical field of steel coil packaging, in particular to a circumferential packaging equipment for steel coils.

背景技术Background technique

热轧窄带钢作为钢铁加工行业的重要原材料,市场需求日益旺盛。热轧窄带钢生产线将钢坯轧制成符合尺寸要求的带钢后,通过立式卷取机将成品带钢卷取成钢卷,产品以钢卷状态交货。为顺利对钢卷进行精整、收集作业,及保证钢卷运输的安全,需要在卷取完成后对钢卷进行打包,打包质量的好坏,影响着生产线下游工序的生产效率及钢卷运输的稳定性。As an important raw material in the steel processing industry, hot-rolled narrow strip steel has increasingly strong market demand. The hot-rolled narrow strip steel production line rolls the steel billet into a strip steel that meets the size requirements, and then coils the finished strip steel into a steel coil through a vertical coiler, and the product is delivered in the form of a steel coil. In order to smoothly finish and collect steel coils and ensure the safety of steel coil transportation, it is necessary to pack the steel coils after the coiling is completed. The quality of the packaging affects the production efficiency of the downstream processes of the production line and the transportation of steel coils. stability.

现有的钢卷打包设备,采用的穿心打包形式,还是周向打包形式,都采用的是成品打包专用钢带厚度为1.2mm以下,打包带固定方式为头尾夹扣式,如果采用较厚的打包带现有技术无法实现打包带的缠绕收紧,且当采用较厚的打包带时使用头尾夹扣式的固定方式,其夹扣处的连接强度较低。厚度为1.2mm以下的打包带本身强度有限,加之夹扣式固定方式稳定性差,打包后的钢卷在下游工序或运输过程中经常出现打包带断裂或脱扣现象,造成钢卷的散卷,影响正常生产节奏,浪费人力物力。The existing steel coil packaging equipment adopts the core-through packaging form or the circumferential packaging form. The thickness of the special steel belt for finished product packaging is less than 1.2mm. The prior art of thick packing belts cannot realize the winding and tightening of packing belts, and when adopting thicker packing belts, the fixing method of head and tail clips is used, and the connection strength at the clips is low. The packing belt with a thickness of less than 1.2mm has limited strength, and the clip-type fixing method has poor stability. The packed steel coil often breaks or trips during the downstream process or transportation process, resulting in loose coils. It affects the normal production rhythm and wastes manpower and material resources.

实用新型内容Utility model content

有鉴于此,本实用新型旨在提出一种钢卷周向打包设备,以期解决上述部分技术问题中的至少之一。In view of this, the utility model aims to propose a steel coil circumferential packaging equipment, in order to solve at least one of the above-mentioned partial technical problems.

为达到上述目的,本实用新型的技术方案是这样实现的:In order to achieve the above object, the technical solution of the utility model is achieved in that:

一种钢卷周向打包设备,包括:A circumferential packaging equipment for steel coils, comprising:

钢卷打包转动运输装置,其用于将打包带缠绕在待加工钢卷的外侧;Steel coil packaging and rotating transport device, which is used to wrap the packing belt on the outside of the steel coil to be processed;

钢卷打包带焊接装置,其用于焊接打包带和待加工钢卷;Steel coil packing belt welding device, which is used for welding the packing belt and the steel coil to be processed;

钢卷打包送带装置,其用于向钢卷打包转动运输装置输送打包带;A steel coil packaging belt delivery device, which is used to deliver the packaging belt to the steel coil packaging and rotating transport device;

钢卷打包带供料装置,其用于向钢卷打包送带装置输送打包带。The steel coil packing belt feeding device is used to deliver the packing belt to the steel coil packing belt feeding device.

进一步的,所述钢卷打包转动运输装置包括框架、两个并列设置传送辊组,所述传送辊组包括多个传送辊,所述传送辊与框架转动连接,两个所述传送辊组分别对应设有驱动传送辊组中传送辊转动的驱动组件,两个传送辊组上形成传送通道;Further, the steel coil packaging and rotating transportation device includes a frame, two sets of conveying rollers arranged side by side, the set of conveying rollers includes a plurality of conveying rollers, and the conveying rollers are rotatably connected to the frame, and the two sets of conveying rollers are respectively Correspondingly, there is a driving assembly for driving the rotation of the conveying rollers in the conveying roller sets, and a conveying channel is formed on the two conveying roller sets;

每个所述传送辊组上均对应设有抱紧组件,两个抱紧组件之间形成夹紧待加工钢卷的夹紧位;Each set of conveying rollers is correspondingly provided with a clamping component, and a clamping position for clamping the steel coil to be processed is formed between the two clamping components;

所述抱紧组件包括夹紧安装板、抱紧气缸、两个与夹紧安装板转动连接的夹紧辊,所述抱紧气缸的壳体与框架固定连接,所述抱紧气缸的输出轴与夹紧安装板铰接;The clamping assembly includes a clamping mounting plate, a clamping cylinder, two clamping rollers that are rotatably connected to the clamping mounting plate, the shell of the clamping cylinder is fixedly connected to the frame, and the output shaft of the clamping cylinder Hinged with clamping mounting plate;

两个所述夹紧辊轴线之间的距离小于待加工钢卷的直径;The distance between the axes of the two pinch rollers is smaller than the diameter of the steel coil to be processed;

所述框架上固设有沿夹紧安装板移动方向设置的导向杆,所述夹紧安装板上固设有与导向杆相匹配的直线轴承,所述导向杆安装于直线轴承内侧;The frame is fixed with a guide rod arranged along the moving direction of the clamping installation plate, and the clamping installation plate is fixed with a linear bearing matching the guide rod, and the guide rod is installed inside the linear bearing;

所述夹紧辊的高度大于待加工钢卷的高度;The height of the clamping roller is greater than the height of the steel coil to be processed;

所述传送辊、夹紧辊均为耐磨钢材质的结构件;Both the conveying roller and the clamping roller are structural parts made of wear-resistant steel;

所述传送辊组中的传送辊上设有齿轮,相邻传送辊的齿轮通过连接齿轮啮合,所述传送辊组包括传送辊组一、传送辊组二,所述驱动组件包括电机一、电机二,所述电机一的输出轴上固设有传动齿轮一,所述传动齿轮一与传送辊组一中传送辊上的齿轮啮合;The transmission rollers in the transmission roller group are provided with gears, and the gears of adjacent transmission rollers are meshed through connecting gears. The transmission roller group includes a transmission roller group one and a transmission roller group two, and the drive assembly includes a motor one, a motor Two, the output shaft of the motor one is fixed with a transmission gear one, and the transmission gear one meshes with the gear on the transmission roller in the transmission roller group one;

所述电机一的输出轴上固设有传动辊,所述传动辊与框架转动连接,所述传动辊上固设有传动齿轮二,所述传动齿轮二与传送辊组二中传送辊上的齿轮啮合。The output shaft of the first motor is fixed with a transmission roller, the transmission roller is connected to the frame in rotation, the transmission gear two is fixed on the transmission roller, and the transmission gear two is connected with the transmission roller in the transmission roller group two. gears meshing.

进一步的,所述钢卷打包带焊接装置包括焊接底座、焊接组件、压紧轮,所述压紧轮与压紧杆转动连接,所述压紧杆可以移动的连接与焊接底座,所述焊接组件可以移动的连接与焊接底座,所述焊接组件对应设有驱动焊接组件移动的焊接直线驱动组件,所述压紧杆对应设有驱动压紧杆移动的压紧直线运动组件,所述焊接组件与压紧杆的移动方向一致;Further, the steel coil strapping welding device includes a welding base, a welding assembly, and a pinch wheel, the pinch wheel is rotatably connected to a pinch rod, and the pinch rod is movably connected to the welding base, and the welding The assembly can be connected to the welding base in a movable manner. The welding assembly is correspondingly equipped with a welding linear drive assembly that drives the welding assembly to move, and the pressing rod is correspondingly provided with a pressing linear motion assembly that drives the pressing rod to move. The welding assembly Consistent with the moving direction of the compression rod;

所述焊接直线驱动组件为焊接驱动气缸,所述焊接驱动气缸的壳体与焊接底座铰接,所述焊接驱动气缸的输出轴与焊接组件铰接;The welding linear drive assembly is a welding drive cylinder, the shell of the welding drive cylinder is hinged to the welding base, and the output shaft of the welding drive cylinder is hinged to the welding assembly;

所述压紧杆上固设有压紧导向块,所述焊接底座上固设有导向底板,所述导向底板的两侧固设有导向侧板,导向侧板的顶端固设有导向顶板,所述底板与顶板及两个侧板之间形成与压紧导向块相匹配的压紧导向通道,所述导向块安装于导向通道内侧;A pressing guide block is fixed on the pressing rod, a guiding bottom plate is fixed on the welding base, guiding side plates are fixed on both sides of the guiding bottom plate, and a guiding top plate is fixed on the top of the guiding side plate. A compression guide channel matching the compression guide block is formed between the bottom plate, the top plate and the two side plates, and the guide block is installed inside the guide channel;

所述底板、顶板、两个侧板临近导向通道的端面上固设有压紧滑板,所述压紧滑板为尼龙材质的结构件;The bottom plate, the top plate, and the two side plates are fixed with a pressing slide plate on the end faces adjacent to the guide channel, and the pressing slide plate is a structural member made of nylon;

所述焊接组件上两侧固设有焊接导向块,所述焊接底座上固设有两个对应设置的倒L形导向板,焊接底座与两个倒L形导向板之间形成与焊接导向块相匹配的焊接导向通道,所述焊接导向块安装于焊接导向通道内侧,所述焊接底座、倒L形导向板临近焊接导向通道的端面上均固设有焊接滑板,所述焊接滑板为尼龙材质的结构件。Welding guide blocks are fixed on both sides of the welding assembly, two corresponding inverted L-shaped guide plates are fixed on the welding base, and welding guide blocks are formed between the welding base and the two inverted L-shaped guide plates. A matching welding guide channel, the welding guide block is installed on the inside of the welding guide channel, and the welding base and the inverted L-shaped guide plate are fixed on the end faces of the welding guide channel adjacent to the welding guide channel. The welding slide plate is made of nylon structural parts.

进一步的,所述压紧轮的轴线垂直于焊接底座设置,所述压紧轮的侧壁上开有压紧环形凹槽,所述压紧环形凹槽的深度小于打包带的厚度,所述压紧环形凹槽的宽度于打包带的宽度相匹配;Further, the axis of the pressing wheel is set perpendicular to the welding base, and the side wall of the pressing wheel is provided with a pressing annular groove, and the depth of the pressing annular groove is less than the thickness of the packing belt. The width of the compression ring groove matches the width of the packing belt;

所述焊接组件为电阻焊机,电阻焊机包括两个焊枪,两个所述焊枪的高度一致,且分别位于压紧轮轴线的两侧;The welding assembly is a resistance welding machine, and the resistance welding machine includes two welding torches, the height of the two welding torches is the same, and they are respectively located on both sides of the axis of the pinch wheel;

所述焊接组件上固设有限位板,所述焊接底座上固设限位安装座,所述限位安装座上开有螺纹孔,所述限位板对应设有限位螺栓,所述限位螺栓于限位安装座螺纹连接;A limit plate is fixed on the welding assembly, a limit mounting seat is fixed on the welding base, threaded holes are opened on the limit mounting seat, and limit bolts are correspondingly provided on the limit plate. The bolt is threaded on the limit mounting seat;

所述限位螺栓的螺柱对限位板限位,所述螺柱临近限位板的一端固设有缓冲器;The stud of the limit bolt is limited to the limit plate, and the end of the stud adjacent to the limit plate is fixed with a buffer;

所述焊接底座上设有位置传感一、位置传感二,所述位置传感器与焊接组件收缩状态下限位板的位置相对应,所述位置传感二与焊接组件伸出状态下限位板的位置相对应;The welding base is provided with a position sensor 1 and a position sensor 2. The position sensor corresponds to the position of the limit plate in the contracted state of the welding assembly, and the position sensor 2 corresponds to the position of the limit plate in the extended state of the welding assembly. corresponding to the position;

所述焊接底座上固设有调节板,所述调节板上开有沿焊接组件移动方向设置的条形通孔,所述位置传感二可以移动的连接与条形通孔内侧。An adjustment plate is fixed on the welding base, and a strip-shaped through hole is opened on the adjustment plate along the moving direction of the welding assembly, and the position sensor 2 is connected to the inside of the strip-shaped through hole which can be moved.

进一步的,所述钢卷周向打包设备还包括打包带导向装置,所述打包带导向装置包括导向底座、两个平行设置的侧导板,两个所述侧导板底端与导向底座固定连接,两个所述侧导板之间形成打包带导向通道,所述打包带导向通道的一端与打包带送带装置的出料口相对应,另一端与待加工钢卷的侧壁相对应;Further, the steel coil circumferential packing equipment also includes a packing tape guiding device, the packing tape guiding device includes a guiding base, two side guide plates arranged in parallel, the bottom ends of the two side guide plates are fixedly connected to the guiding base, A packing tape guide channel is formed between the two side guide plates, one end of the packing tape guide channel corresponds to the discharge port of the packing tape feeding device, and the other end corresponds to the side wall of the steel coil to be processed;

所述导向底座上设有立导轮,所述立导轮与导向底座转动连接,所述立导轮的数量为多个,且沿侧导板的长度方向均匀设置,所述立导轮的侧壁凸出侧导板临近打包带导向通道的端面,每两个所述立导轮对应设置组成立导向轮组;每个导向轮组的两个所述立导轮之间形成辊导向通道;The guide base is provided with vertical guide wheels, and the vertical guide wheels are rotatably connected with the guide base. The number of the vertical guide wheels is multiple, and they are evenly arranged along the length direction of the side guide plates. The side of the vertical guide wheels The side guide plate protruding from the wall is close to the end face of the guide channel of the packing belt, and each two vertical guide wheels are correspondingly arranged to form a guide wheel group; a roller guide channel is formed between the two vertical guide wheels of each guide wheel group;

每个所述导轮组的辊导向通道对应设有平导轮组,平导向轮组包括两个平导轮,所述平导轮与导向底座转动连接,辊导向通道位于两个平导轮之间,其中一个平导轮与导向底座转动固定连接,另外一个所述平导轮与平导向安装板转动连接,所述导向安装板上开有调节孔,所述导向底座上固设有安装螺杆,所述安装螺杆贯穿调节孔,所述安装螺杆对应设有两个调节螺母,所述调节螺母均与安装螺杆螺纹连接,且夹紧导向安装板;The roller guide channel of each said guide wheel set is correspondingly provided with a flat guide wheel set, and the flat guide wheel set includes two flat guide wheels. Between them, one of the flat guide wheels is fixedly connected to the guide base in rotation, and the other said flat guide wheel is connected to the flat guide mounting plate in rotation. The guide mounting plate is provided with an adjustment hole, and the guide base is fixed with a mounting plate. screw, the installation screw runs through the adjustment hole, and the installation screw is correspondingly provided with two adjustment nuts, and the adjustment nuts are threadedly connected with the installation screw, and clamp the guide installation plate;

所述侧导板临近打包带送带装置的一端向外侧弯折形成倾斜板,两个倾斜板之间形成梯形导向通道,两个倾斜板上固设有盖板。One end of the side guide plate adjacent to the strap feeding device is bent outward to form an inclined plate, a trapezoidal guide channel is formed between the two inclined plates, and a cover plate is fixed on the two inclined plates.

进一步的,所述钢卷打包送带装置包括:Further, the steel coil strapping and feeding device includes:

带长检测组件,所述带长检测组件检测打包带的移动长度;A belt length detection component, the belt length detection component detects the moving length of the packing belt;

剪带组件,所述剪带组件剪断打包带;A tape cutting assembly, which cuts the packing tape;

夹送组件,所述夹送组件夹紧打包带,并带动打包带移动至剪带组件;A clamping assembly, the clamping assembly clamps the packing belt, and drives the packing belt to move to the cutting assembly;

张紧组件,所述组件用于夹紧打包带,使张紧组件与夹送组件之间打包带产生张力,所述带长检测组件安装于夹送组件与张紧组件之间。The tensioning assembly is used for clamping the packing belt so as to generate tension in the packing belt between the tensioning assembly and the clamping assembly, and the belt length detection assembly is installed between the clamping assembly and the tensioning assembly.

进一步的,所述夹送组件包括主动夹送辊、与主动夹送辊对应设置的从动夹送辊,所述主动夹送辊对应设有驱动主动夹送辊转动的夹送转动驱动组件,所述从动夹送辊与夹送滑板转动连接,所述夹送滑板对应设有驱动滑板直线移动的夹送直线运动组件;Further, the pinch assembly includes an active pinch roller and a driven pinch roller corresponding to the active pinch roller, and the active pinch roller is correspondingly provided with a pinch rotation drive assembly that drives the active pinch roller to rotate, The driven pinch roller is rotatably connected to the pinch slide plate, and the pinch slide plate is correspondingly provided with a pinch linear motion component that drives the slide plate to move linearly;

所述主动夹送辊与从动夹送辊之间形成夹紧打包带的夹紧位;A clamping position for clamping the packing belt is formed between the active pinch roller and the driven pinch roller;

所述夹送转动驱动组件为电机,所述电机的壳体与送带底座固定连接,所述电机的输出轴与主动夹送辊固定连接;The pinch rotation drive assembly is a motor, the housing of the motor is fixedly connected to the belt feeding base, and the output shaft of the motor is fixedly connected to the active pinch roller;

所述送直线运动组件为气缸,所述气缸的壳体与送带底座铰接,所述气缸的输出轴与夹送滑板铰接;The linear motion feeding component is a cylinder, the housing of the cylinder is hinged to the belt feeding base, and the output shaft of the cylinder is hinged to the pinch slide;

所述主动夹送辊的侧壁固设有夹送环形凸台,所述从动夹送辊侧壁上开有与夹送环形凸台相匹配的夹送环形凹槽,所述夹送环形凸台与夹送环形凹槽之间形成夹紧打包带的夹紧位;The side wall of the active pinch roller is fixed with a pinch annular boss, and the side wall of the driven pinch roller is provided with a pinch annular groove matching the pinch annular boss. A clamping position for clamping the packing belt is formed between the boss and the pinch annular groove;

所述夹送环形凸台、夹送环形凹槽的外表面上均设有防滑纹路;Anti-slip lines are provided on the outer surfaces of the pinch annular boss and the pinch annular groove;

所述张紧组件包括活动张紧辊、两个固定张紧辊,所述固定张紧辊与送带底座转动连接,所述活动张紧辊与张紧滑板转动连接,所述张紧滑板对应设有驱动张紧滑板直线移动的张紧直线运动组件,所述张紧滑板可以动地连接于送带底座;The tensioning assembly includes a movable tensioning roller and two fixed tensioning rollers, the fixed tensioning roller is rotatably connected to the belt feeding base, the movable tensioning roller is rotatably connected to a tensioning slide plate, and the tensioning slide plate corresponds to There is a tensioning linear motion component that drives the tensioning slide to move linearly, and the tensioning slide is movably connected to the belt feeding base;

两个所述固定张紧辊垂直于送带底座设置,所述活动张紧辊与两个所述固定张紧辊之间的缝隙位置相对应;The two fixed tension rollers are arranged perpendicular to the belt feeding base, and the movable tension roller corresponds to the position of the gap between the two fixed tension rollers;

所述张紧直线运动组件包括张紧丝杠,与张紧丝杠相匹配的张紧螺母,所述张紧螺母与送带底座固定连接,所述张紧丝杠与张紧螺母配合安装;The tensioning linear motion assembly includes a tensioning screw, a tensioning nut matching the tensioning screw, the tensioning nut is fixedly connected to the belt feeding base, and the tensioning screw is installed in cooperation with the tensioning nut;

所述张紧丝杠一端固设有张紧限位圆盘,所述张紧限位圆盘的直径大于张紧丝杠的直径,另一端固设有把手,所述张紧滑板上开有与张紧限位圆盘相匹配的限位槽,所述张紧限位圆盘安装于限位槽内侧;One end of the tension screw is fixed with a tension limit disc, the diameter of the tension limit disc is larger than the diameter of the tension screw, and the other end is fixed with a handle, and the tension slide plate has a A limit slot matching the tension limit disc, the tension limit disc is installed inside the limit slot;

所述活动张紧辊、固定张紧辊,侧壁上均开有与打包带相匹配的张紧环形凹槽,所述张紧环形凹槽的宽度与打包带的宽度相匹配;The side walls of the movable tension roller and the fixed tension roller are provided with a tension ring groove matching the packing belt, and the width of the tension ring groove matches the width of the packing belt;

进一步的,所述剪带组件包括固定剪刃、活动剪刃,所述固定剪刃与送带底座固定连接,所述活动剪刃对应设有驱动活动剪刃直线移动的剪带直线运动组件;Further, the belt shearing assembly includes a fixed shearing edge and a movable shearing edge, the fixed shearing edge is fixedly connected to the belt feeding base, and the movable shearing edge is correspondingly provided with a linear movement assembly for driving the movable shearing edge to move linearly;

所述剪带直线运动组件为液压缸,所述液压缸的壳体与送带底座固定连接,所述液压缸的输出轴通过剪带滑板与活动剪刃固定连接;The strip-cutting linear motion component is a hydraulic cylinder, the housing of the hydraulic cylinder is fixedly connected to the belt-feeding base, and the output shaft of the hydraulic cylinder is fixedly connected to the movable shear blade through the strip-cutting slide plate;

所述固定剪刃与活动剪刃之间形成剪切打包带的工作位;A working position for cutting the packing belt is formed between the fixed shear blade and the movable shear blade;

所述固定剪刃的刀刃垂直于送带底座设置,所述活动剪刃的刀刃倾斜设置,所述活动剪刃的刀刃与固定剪刃的刀刃之间的夹角为1°-4°;The blades of the fixed scissors are arranged perpendicular to the belt feeding base, the blades of the movable scissors are arranged obliquely, and the angle between the blades of the movable scissors and the fixed scissors is 1°-4°;

所述固定剪刃、活动剪刃的高度大于打包带的宽度;The height of the fixed shear blade and the movable shear blade is greater than the width of the packing belt;

所述固定剪刃临近活动剪刃的侧壁与活动剪刃之间存在间隙,所述间隙的宽度为0.2mm-0.3mm;There is a gap between the side wall of the fixed cutting edge adjacent to the moving cutting edge and the moving cutting edge, and the width of the gap is 0.2mm-0.3mm;

所述带长检测组件包括检测辊、顶紧辊,所述检测辊与送带底座转动连接;所述检测辊对应设有编码器,所述编码器的壳体与送带底座固定连接,所述编码器的输出轴与检测辊同轴线设置,且与检测辊固定连接;The belt length detection assembly includes a detection roller and a top tension roller, and the detection roller is rotatably connected to the belt feeding base; the detection roller is correspondingly provided with an encoder, and the housing of the encoder is fixedly connected to the belt feeding base. The output shaft of the encoder is arranged coaxially with the detection roller, and is fixedly connected with the detection roller;

所述顶紧辊与检测滑板转动连接,所述底座上固设有导轨,所述检测滑板可移动的连接于导轨,所述检测滑板对应设有驱动检测滑板导轨方向移动的检测直线运动组件;The clamping roller is rotatably connected to the detection slide, the base is fixed with a guide rail, and the detection slide is movably connected to the guide rail, and the detection slide is correspondingly equipped with a detection linear motion component that drives the detection slide to move in the direction of the guide rail;

所述检测辊、顶紧辊之间形成夹紧打包带的夹紧位;A clamping position for clamping the packing belt is formed between the detection roller and the top roller;

所述检测直线运动组件包括检测丝杠、与检测丝杠相匹配的检测螺母,所述检测螺母与送带底座固定连接,所述检测丝杠与检测螺母配合安装;The detection linear motion assembly includes a detection lead screw and a detection nut matched with the detection lead screw, the detection nut is fixedly connected to the belt feeding base, and the detection lead screw is installed in cooperation with the detection nut;

所述检测丝杠一端固设有把手,所述检测丝杠与检测滑板的位置相对应;A handle is fixed at one end of the detection screw, and the detection screw corresponds to the position of the detection slide;

所述检测滑板与检测直线运动组件之间设有顶紧板,所述顶紧板上开有导向孔,所述导向孔内设有顶紧导向杆,所述顶紧导向杆贯穿导向孔与检测滑板螺纹固定连接;A clamping plate is provided between the detection slide plate and the detection linear motion assembly, and a guide hole is opened on the clamping plate, and a clamping guide rod is provided in the guide hole, and the clamping guide rod passes through the guide hole and the Detect the threaded fixed connection of the slide plate;

所述检测滑板与顶紧板之间设有压缩弹簧,所述压缩弹簧安装于顶紧导向杆外侧;A compression spring is provided between the detection slide plate and the clamping plate, and the compression spring is installed on the outside of the clamping guide rod;

所述检测丝杠远离把手的一端固设有检测限位圆盘,所述检测限位圆盘的直径大于检测丝杠的直径,所述顶紧板上固设有与检测限位圆盘相对应的转动块,所述转动块内开有与检测限位圆盘相对应的转动槽,所述检测限位圆盘安装于转动槽内侧;The end of the detection lead screw away from the handle is fixed with a detection limit disc, the diameter of the detection limit disc is larger than the diameter of the detection lead screw, and the top fastening plate is fixed with a detection limit disc. Corresponding to the rotating block, the rotating block is provided with a rotating groove corresponding to the detection limit disk, and the detection limit disk is installed inside the rotation groove;

所述检测辊、顶紧辊的侧壁上均开有防滑纹路。Anti-slip lines are formed on the side walls of the detection roller and the top tension roller.

进一步的,所述钢卷打包带供料装置包括转盘、供料底座、供料盘,所述转盘与供料底座转动连接,所述供料盘与转盘可拆卸连接,所述供料盘上端固设有与打包带卷中心孔相匹配的定位凸台,所述定位凸台上固设有多个定位块,所述定位块上开有与打包带卷内壁相对应螺纹孔,所述打包带卷内壁对应设有顶紧螺栓,所述顶紧螺栓与定位块螺纹连接,所述顶紧螺栓顶紧打包带卷的内壁;Further, the steel coil packing belt feeding device includes a turntable, a feeding base, and a feeding tray. The turntable is rotatably connected to the feeding base. A positioning boss matching the center hole of the packing tape roll is fixed, and a plurality of positioning blocks are fixed on the positioning boss, and threaded holes corresponding to the inner wall of the packing tape roll are opened on the positioning block. The inner wall of the tape coil is correspondingly provided with jacking bolts, and the jacking bolts are threadedly connected with the positioning block, and the jacking bolts are pressed against the inner wall of the packing tape roll;

所述转盘通过轴承与供料底座转动连接,所述转盘与轴承的外圈固定连接,所述底座与轴承的内圈固定连接;The turntable is rotatably connected to the feeding base through a bearing, the turntable is fixedly connected to the outer ring of the bearing, and the base is fixedly connected to the inner ring of the bearing;

所述轴承的外圈上故设有制动盘,所述供料底座上固设有与制动盘相对应的制动器,所述制动器包括两个对应设置的制动片,两个制动片之间形成制动夹紧位,所述制动盘安装于两个制动片之间,所述制动片对应设有驱动制动片移动夹紧制动盘的驱动组件;The outer ring of the bearing is provided with a brake disc, and the feed base is fixed with a brake corresponding to the brake disc. The brake includes two correspondingly arranged brake pads, and the two brake pads A brake clamping position is formed between them, and the brake disc is installed between two brake pads, and the brake pads are correspondingly provided with a drive assembly that drives the brake pads to move and clamp the brake disc;

所述制动盘为耐磨钢材质的结构件;The brake disc is a structural part made of wear-resistant steel;

所述供料盘底端开有圆形安装槽,所述转盘上端开有与圆形安装槽相匹配的圆形安装凸台,所述圆形安装槽与供料盘同轴线设置,所述圆形安装凸台安装于圆形安装槽内侧,所述圆形安装凸台与转盘同轴线设置,所述定位凸台与供料盘同轴线设置;The bottom end of the feeding tray is provided with a circular mounting groove, and the upper end of the turntable is provided with a circular mounting boss matching the circular mounting groove. The circular mounting groove and the feeding disk are arranged on the same axis. The circular installation boss is installed on the inner side of the circular installation groove, the circular installation boss is arranged on the same axis as the turntable, and the positioning boss is arranged on the same axis as the feeding plate;

所述转盘上设有多个连接螺栓,The turntable is provided with a plurality of connecting bolts,

供料盘上固设有环形连接板,环形连接板的侧壁上开有与连接螺栓相匹配的限位凹槽,所述连接螺栓一端与转盘铰接,另一端安装于限位凹槽内侧,所述连接螺栓远离转盘的一端设有连接螺母,所述连接螺母与连接螺栓螺纹连接,所述连接螺母顶紧环形连接板。An annular connecting plate is fixed on the feeding tray, and a limiting groove matching the connecting bolt is opened on the side wall of the annular connecting plate. One end of the connecting bolt is hinged with the turntable, and the other end is installed inside the limiting groove. The end of the connecting bolt away from the turntable is provided with a connecting nut, and the connecting nut is threadedly connected with the connecting bolt, and the connecting nut tightens the ring-shaped connecting plate.

多个所述连接螺栓沿转盘的轴线呈轴向均匀设置;A plurality of connecting bolts are uniformly arranged axially along the axis of the turntable;

所述供料盘的数量为多个,且具有多个型号,不同型号的定位凸台直径不同,适用于不用内径的打包带卷。The number of the feeding trays is multiple, and has multiple models, and the diameters of the positioning bosses of different models are different, which is suitable for packing tape rolls with different inner diameters.

相对于现有技术,本实用新型所述的一种钢卷周向打包设备具有以下有益效果:Compared with the prior art, a steel coil circumferential packaging device described in the utility model has the following beneficial effects:

(1)本实用新型所述的一种钢卷周向打包设备,打包带缠绕在待加工钢卷的周向外侧,打包带头尾分别与钢卷舌尾焊接固定,厚打包带本身强度高,焊接固定方式更加牢固,使钢卷打包质量可靠。(1) In the circumferential packaging equipment for steel coils described in the utility model, the packing belt is wound on the circumferential outer side of the steel coil to be processed, and the head and tail of the packing belt are respectively welded and fixed to the tongue and tail of the steel coil, and the thick packing belt itself has high strength. The welding fixing method is more firm, so that the quality of steel coil packing is reliable.

附图说明Description of drawings

构成本实用新型的一部分的附图用来提供对本实用新型的进一步理解,本实用新型的示意性实施例及其说明用于解释本实用新型,并不构成对本实用新型的不当限定。在附图中:The accompanying drawings constituting a part of the utility model are used to provide a further understanding of the utility model, and the schematic embodiments of the utility model and their descriptions are used to explain the utility model, and do not constitute improper limitations to the utility model. In the attached picture:

图1为本实用新型实施例所述的打包设备立体结构示意图;Fig. 1 is a schematic diagram of the three-dimensional structure of the packaging equipment described in the embodiment of the present invention;

图2为本实用新型实施例所述的钢卷打包后的立体结构示意图;Fig. 2 is the three-dimensional structural schematic diagram of the packaged steel coil described in the embodiment of the present invention;

图3为本实用新型实施例所述的运输装置立体结构示意图;Fig. 3 is a schematic diagram of the three-dimensional structure of the transportation device described in the embodiment of the present invention;

图4为本实用新型实施例所述的运输装置使用状态立体结构示意图;Fig. 4 is a schematic diagram of the three-dimensional structure of the transport device in use according to the embodiment of the present invention;

图5为本实用新型实施例所述的运输装置侧视局部剖面结构示意图;Fig. 5 is a side view partial cross-sectional structural schematic diagram of the transportation device described in the embodiment of the present invention;

图6为本实用新型实施例所述的抱紧组件结构示意图。Fig. 6 is a schematic structural diagram of the clasping assembly described in the embodiment of the present invention.

图7为本实用新型实施例所述的焊接装置立体结构示意图;7 is a schematic diagram of the three-dimensional structure of the welding device described in the embodiment of the present invention;

图8为本实用新型实施例所述的图7中K处局部结构示意图;Fig. 8 is a schematic diagram of the local structure at K in Fig. 7 described in the embodiment of the present invention;

图9为本实用新型实施例所述的焊接装置侧视剖面结构示意图;Fig. 9 is a schematic diagram of a side view sectional structure of the welding device described in the embodiment of the present invention;

图10为本实用新型实施例所述的送带装置立体结构示意图;Fig. 10 is a schematic diagram of the three-dimensional structure of the belt feeding device described in the embodiment of the present invention;

图11为本实用新型实施例所述的张紧组件立体结构示意图;Fig. 11 is a schematic diagram of the three-dimensional structure of the tensioning assembly described in the embodiment of the present invention;

图12为本实用新型实施例所述的带长检测组件立体结构示意图;Fig. 12 is a schematic diagram of the three-dimensional structure of the belt length detection assembly described in the embodiment of the present invention;

图13为本实用新型实施例所述的带长检测组件剖面结构示意图;Fig. 13 is a schematic cross-sectional structure diagram of the belt length detection assembly described in the embodiment of the present invention;

图14为本实用新型实施例所述的图13中A处结构示意图;Fig. 14 is a schematic diagram of the structure at A in Fig. 13 described in the embodiment of the present invention;

图15为本实用新型实施例所述的夹送组件立体结构示意图;Fig. 15 is a schematic diagram of the three-dimensional structure of the pinch assembly described in the embodiment of the present invention;

图16为本实用新型实施例所述的剪带组件立体结构示意图;Fig. 16 is a schematic diagram of the three-dimensional structure of the tape cutting assembly described in the embodiment of the present invention;

图17为本实用新型实施例所述的固定剪刃和活动剪刃的上视及侧视结构示意图;Fig. 17 is a top view and a side view structural schematic diagram of the fixed scissors and the movable scissors described in the embodiment of the utility model;

图18为本实用新型实施例所述的打包带导向装置立体结构示意图;Fig. 18 is a schematic diagram of the three-dimensional structure of the packing belt guiding device described in the embodiment of the present invention;

图19为本实用新型实施例所述的打包带导向装置剖面结构示意图;Fig. 19 is a schematic cross-sectional structure diagram of the packing belt guiding device described in the embodiment of the present invention;

图20为本实用新型实施例所述的打包带导向装置上视结构示意图;Fig. 20 is a schematic structural diagram of the top view of the packing belt guide device described in the embodiment of the present invention;

图21为本实用新型实施例所述的供料装置局部剖面结构示意图;Fig. 21 is a schematic diagram of a partial cross-sectional structure of the feeding device described in the embodiment of the present invention;

图22为本实用新型实施例所述的供料装置剖面结构示意图;Fig. 22 is a schematic cross-sectional structure diagram of the feeding device described in the embodiment of the present invention;

图23为本实用新型实施例所述的图21中M处局部结构示意图;Fig. 23 is a schematic diagram of the partial structure at M in Fig. 21 described in the embodiment of the present invention;

图24为本实用新型实施例所述的图21中N处局部结构示意图。Fig. 24 is a schematic diagram of a local structure at N in Fig. 21 according to an embodiment of the present invention.

附图标记说明:Explanation of reference signs:

1、钢卷打包转动运输装置;2、钢卷打包带焊接装置;3、打包带导向装置;4、钢卷打包送带装置;5、钢卷打包带供料装置;6、打包带;7、待加工钢卷;8、打包带卷;101、框架;102、传送辊组一;103、传送辊组二;104、电机一;105、电机二;106、传动辊;107、抱紧气缸;108、夹紧辊;109、导向杆;110、直线轴承;111、夹紧安装板;201、焊接底座;202、焊接组件;203、压紧轮;204、焊接直线驱动组件;205、压紧直线运动组件;206、焊接导向块;207、压紧导向块;208、压紧杆;209、限位安装座;210、限位螺栓;211、缓冲器;212、调节板;213、位置传感一;214、位置传感二;215、限位板;216、倒L形导向板;217、底板;218、侧板;219、顶板;220、压紧滑板;221、焊接滑板;20201、焊枪;20301、压紧环形凹槽;21201、条形通孔;301、送带底座;302、张紧组件;303、带长检测组件;304、夹送组件;305、剪带组件;30201、固定张紧辊;30202、活动张紧辊;30203、张紧丝杠;30204、张紧滑板;30205、张紧螺母;30206、张紧环形凹槽;30207、张紧限位圆盘;30301、检测辊;30302、顶紧辊;30303、编码器;30304、检测滑板;30305、检测丝杠;30306、顶紧板;30307、检测限位圆盘;30308、检测螺母;30309、压缩弹簧;30310、顶紧导向杆;30401、从动夹送辊;30402、主动夹送辊;30403、夹送环形凹槽;30404、夹送环形凸台;30405、夹送滑板;30406、夹送直线运动组件;30407、转动驱动组件;30501、固定剪刃;30502、活动剪刃;30503、剪带滑板;30504、剪带直线运动组件;401、导向底座;402、侧导板;405、立导轮;403、平导轮;404、安装螺杆;406、倾斜板;407、盖板;408、调节螺母;501、供料盘;502、供料底座;503、轴承;504、定位块;505、顶紧螺栓;506、制动盘;507、制动器;508、转盘;509、连接螺栓;510、环形连接板;511、连接螺母;50101、定位凸台;501001、限位凹槽。1. Steel coil packaging and rotating transportation device; 2. Steel coil packaging belt welding device; 3. Packaging belt guiding device; 4. Steel coil packaging belt feeding device; 5. Steel coil packaging belt feeding device; 6. Packaging belt; 7 , steel coil to be processed; 8, packing tape roll; 101, frame; 102, transmission roller group one; 103, transmission roller group two; 104, motor one; 105, motor two; 106, transmission roller; 107, holding cylinder 108, clamping roller; 109, guide rod; 110, linear bearing; 111, clamping mounting plate; 201, welding base; 202, welding assembly; 203, pressing wheel; 204, welding linear drive assembly; 205, pressing Tight linear motion assembly; 206, welding guide block; 207, pressing guide block; 208, pressing rod; 209, limit mounting seat; 210, limit bolt; 211, buffer; 212, adjustment plate; 213, position Sensor one; 214, position sensor two; 215, limit plate; 216, inverted L-shaped guide plate; 217, bottom plate; 218, side plate; 219, top plate; 220, pressing slide plate; 221, welding slide plate; 20201 , Welding gun; 20301, Compression ring groove; 21201, Strip through hole; 301, Feeding base; 302, Tensioning component; 303, Belt length detection component; 304, Pinch delivery component; , fixed tension roller; 30202, movable tension roller; 30203, tension screw; 30204, tension slide; 30205, tension nut; 30206, tension ring groove; 30207, tension limit disc; 30301 , detection roller; 30302, top tension roller; 30303, encoder; 30304, detection slide plate; 30305, detection screw; 30306, top tension plate; 30307, detection limit disc; 30308, detection nut; 30309, compression spring; 30310, top tight guide rod; 30401, driven pinch roller; 30402, active pinch roller; 30403, pinch annular groove; 30404, pinch annular boss; 30405, pinch slide plate; 30406, pinch linear motion Components; 30407, rotating drive assembly; 30501, fixed shear blade; 30502, movable shear blade; 30503, shear belt slide plate; 30504, shear belt linear motion component; 401, guide base; 402, side guide plate; 405, vertical guide wheel; 403, flat guide wheel; 404, mounting screw; 406, inclined plate; 407, cover plate; 408, adjusting nut; 501, feeding tray; 502, feeding base; 503, bearing; 504, positioning block; 505, top 506, brake disc; 507, brake; 508, turntable; 509, connecting bolt; 510, ring connecting plate; 511, connecting nut; 50101, positioning boss; 501001, limit groove.

具体实施方式Detailed ways

需要说明的是,在不冲突的情况下,本实用新型中的实施例及实施例中的特征可以相互组合。It should be noted that, in the case of no conflict, the embodiments of the present invention and the features in the embodiments can be combined with each other.

在本实用新型的描述中,需要理解的是,术语“中心”、“纵向”、“横向”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本实用新型和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本实用新型的限制。此外,术语“第一”、“第二”等仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”等的特征可以明示或者隐含地包括一个或者更多个该特征。在本实用新型的描述中,除非另有说明,“多个”的含义是两个或两个以上。In describing the present utility model, it should be understood that the terms "center", "longitudinal", "transverse", "upper", "lower", "front", "rear", "left", "right", The orientations or positional relationships indicated by "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. are based on the orientation or positional relationships shown in the drawings, and are only for the convenience of describing the present invention. Novel and simplified descriptions do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore should not be construed as limiting the utility model. In addition, the terms "first", "second", etc. are used for descriptive purposes only, and should not be understood as indicating or implying relative importance or implicitly specifying the quantity of the indicated technical features. Thus, a feature defined as "first", "second", etc. may expressly or implicitly include one or more of that feature. In the description of the present utility model, unless otherwise specified, "plurality" means two or more.

在本实用新型的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体的连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以通过具体情况理解上述术语在本实用新型中的具体含义。In the description of the present utility model, it should be noted that, unless otherwise clearly stipulated and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection or a flexible connection. A disassembled connection, or an integrated connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediary, and it can be the internal communication of two components. Those of ordinary skill in the art can understand the specific meanings of the above terms in the present invention through specific situations.

下面将参考附图并结合实施例来详细说明本实用新型。The utility model will be described in detail below with reference to the accompanying drawings and in conjunction with the embodiments.

如图1至图2所示,一种钢卷周向打包设备,包括:As shown in Figure 1 to Figure 2, a steel coil circumferential packaging equipment, including:

钢卷打包转动运输装置1,其用于将打包带6缠绕在待加工钢卷7的外侧;Steel coil packaging and rotating transport device 1, which is used to wrap the packing belt 6 on the outside of the steel coil 7 to be processed;

钢卷打包带6焊接装置2,其用于焊接打包带6和待加工钢卷7;Steel coil packing belt 6 welding device 2, which is used for welding the packing belt 6 and the steel coil 7 to be processed;

钢卷打包送带装置4,其用于向钢卷打包转动运输装置1输送打包带6;Steel coil packing belt delivery device 4, which is used to deliver packing belt 6 to steel coil packing rotating transport device 1;

钢卷打包带6供料装置5,其用于向钢卷打包送带装置4输送打包带6。The steel coil packing belt 6 feeding device 5 is used to deliver the packing belt 6 to the steel coil packing belt delivery device 4 .

如图3至图6所示,钢卷打包转动运输装置1,包括框架101、两个并列设置传送辊组,传送辊组包括多个传送辊,传送辊与框架101转动连接,两个传送辊组分别对应设有驱动传送辊组中传送辊转动的驱动组件,两个传送辊组上形成传送通道;每个传送辊组上均对应设有抱紧组件,两个抱紧组件之间形成夹紧待加工钢卷7的夹紧位。As shown in Figures 3 to 6, the steel coil packaging and rotating transport device 1 includes a frame 101 and two sets of conveying rollers arranged side by side. The conveying roller set includes a plurality of conveying rollers. The groups are respectively equipped with driving components that drive the rotation of the transmission rollers in the transmission roller group, and the transmission channel is formed on the two transmission roller groups; each transmission roller group is correspondingly provided with a holding component, and a clamp is formed between the two holding components. Close to the clamping position of the steel coil 7 to be processed.

抱紧组件包括夹紧安装板111、抱紧气缸107、两个与夹紧安装板111转动连接的夹紧辊108,抱紧气缸107的壳体与框架101固定连接,抱紧气缸107的输出轴与夹紧安装板111铰接。The clamping assembly includes a clamping mounting plate 111, a clamping cylinder 107, two clamping rollers 108 that are rotatably connected to the clamping mounting plate 111, the housing of the clamping cylinder 107 is fixedly connected with the frame 101, and the output of the clamping cylinder 107 The shaft is hinged to the clamping mounting plate 111 .

两个夹紧辊108轴线之间的距离小于待加工钢卷7的直径。The distance between the axes of the two clamping rollers 108 is smaller than the diameter of the steel coil 7 to be processed.

框架101上固设有沿夹紧安装板111移动方向设置的导向杆109,夹紧安装板111上固设有与导向杆109相匹配的直线轴承110,导向杆109安装于直线轴承110内侧,直线轴承110在夹紧安装板111移动过程中起到了导向作用。The frame 101 is fixed with a guide rod 109 arranged along the moving direction of the clamping mounting plate 111. The clamping mounting plate 111 is fixed with a linear bearing 110 matching the guide rod 109. The guide rod 109 is installed inside the linear bearing 110. The linear bearing 110 plays a guiding role during the movement of the clamping mounting plate 111 .

夹紧辊108的高度大于待加工钢卷7的高度,可对全尺寸的钢卷进行夹紧,保证了夹紧效果。The height of the clamping roller 108 is greater than the height of the steel coil 7 to be processed, which can clamp the full-size steel coil, thus ensuring the clamping effect.

传送辊、夹紧辊108均为耐磨钢材质的结构件,耐磨钢材质的传送辊、夹紧辊108具有良好的耐磨性能,延长了装置的使用寿命。Both the transmission roller and the pinch roller 108 are structural parts made of wear-resistant steel. The transmission roller and the pinch roller 108 made of wear-resistant steel have good wear resistance and prolong the service life of the device.

传送辊组中的传送辊上设有齿轮,相邻传送辊的齿轮通过连接齿轮啮合,实现传送辊的同步同向转动,传送辊组包括传送辊组一102、传送辊组二103,驱动组件包括电机一104、电机二105,电机一104的输出轴上固设有传动齿轮一,传动齿轮一与传送辊组一102中传送辊上的齿轮啮合;The transmission rollers in the transmission roller group are provided with gears, and the gears of the adjacent transmission rollers are meshed through the connecting gears to realize the synchronous rotation of the transmission rollers in the same direction. Comprising a motor one 104 and a motor two 105, the output shaft of the motor one 104 is fixedly provided with a transmission gear one, and the transmission gear one meshes with the gear on the transmission roller in the transmission roller group one 102;

电机一105的输出轴上固设有传动辊106,传动辊106与框架101转动连接,传动辊106上固设有传动齿轮二,传动齿轮二与传送辊组二103中传送辊上的齿轮啮合。The output shaft of motor one 105 is fixedly provided with transmission roller 106, and transmission roller 106 is connected with frame 101 in rotation, and transmission roller 106 is fixedly provided with transmission gear two, and transmission gear two meshes with the gear on the transmission roller in transmission roller group two 103 .

钢卷打包转动运输装置1工作过程:Working process of steel coil packaging and rotating transport device 1:

输送钢卷工作流程:Conveying steel coil workflow:

电机一104驱动传送辊组一102中的传送辊转动,电机二105驱动传送辊组二103中的传送辊转动,二者转动方向相同,传送辊组一102与传送辊组二103承接上游运输辊道输送过来的钢卷,将钢卷继续向下游输送,或将钢卷输送到对钢卷打包转动运输装置1的中心位置,等待打包。Motor 1 104 drives the conveyor rollers in conveyor roller set 1 102 to rotate, motor 2 105 drives the conveyor rollers in conveyor roller set 2 103 to rotate, the two rotate in the same direction, conveyor roller set 1 102 and conveyor roller set 2 103 undertake upstream transportation The steel coil conveyed by the roller table continues to convey the steel coil downstream, or the steel coil is conveyed to the central position of the steel coil packaging and rotating transport device 1, and waits for packaging.

收紧钢卷工作流程:Coil tightening workflow:

钢卷输送到钢卷打包转动运输装置1的中心位置后,抱紧气缸107的输出轴伸长,推动两个夹紧安装板111相向运动,使两个夹紧安装板111上的夹紧辊108抱紧待加工钢卷7,控制电机一104与电机二105反向转动,此时传送辊组一102和传送辊组二103中的传送辊转动方向相反,带动待加工钢卷7旋转,在四个夹紧辊108的夹紧作用下,将钢卷外圈收紧。可将钢卷的外圈收紧,使打包后的钢卷更加牢固。After the steel coil is transported to the central position of the steel coil packaging and rotating transport device 1, the output shaft of the clamping cylinder 107 is extended to push the two clamping mounting plates 111 to move toward each other, so that the clamping rollers on the two clamping mounting plates 111 108 holds the steel coil 7 to be processed tightly, and controls the first motor 104 and the second motor 105 to rotate in the opposite direction. At this time, the transmission rollers in the first transmission roller group 102 and the second transmission roller group 103 rotate in opposite directions, driving the steel coil 7 to be processed to rotate, Under the clamping action of the four clamping rollers 108, the outer ring of the steel coil is tightened. The outer ring of the steel coil can be tightened to make the packed steel coil more firm.

缠绕并收紧打包带6工作流程:Winding and tightening the strapping 6 workflow:

打包带6头部与待加工钢卷7舌尾焊接完成后,紧气缸的输出轴伸长,推动两个夹紧安装板111相向运动,使两个夹紧安装板111上的夹紧辊108抱紧待加工钢卷7,控制电机一104与电机二105反向转动,此时传送辊组一102和传送辊组二103中的传送辊转动方向相反,带动待加工钢卷7旋转,在钢卷旋转过程中,夹紧辊108将钢卷带入的打包带6压靠在钢卷外圆侧,使之紧密贴合,随着钢卷的旋转,打包带6被紧密地缠绕在钢卷圆周外侧。可实现厚度2mm-3mm的厚打包带6在钢卷打包过程中的缠绕及收紧,提高钢卷打包质量。After the head of the packing belt 6 is welded to the tongue and tail of the steel coil 7 to be processed, the output shaft of the clamping cylinder is extended to push the two clamping mounting plates 111 to move toward each other, so that the clamping rollers 108 on the two clamping mounting plates 111 Embrace the steel coil 7 to be processed tightly, and control the first motor 104 and the second motor 105 to rotate in reverse. During the rotation of the steel coil, the pinch roller 108 presses the packing belt 6 brought in by the steel coil against the outer circle side of the steel coil to make it closely fit. With the rotation of the steel coil, the packing belt 6 is tightly wound on the steel coil. outside of the roll circumference. It can realize the winding and tightening of the thick packing belt 6 with a thickness of 2mm-3mm in the steel coil packing process, and improve the steel coil packing quality.

通过调节电机一104、电机二105的转动方向控制传送辊组一102和传送辊组二103中的传送辊转动方向相同或相反,可以实现待加工钢卷7的运输或旋转,装置的布置更加紧凑,可与钢卷运输辊道线无缝衔接,实现钢卷的输送和转动。By adjusting the direction of rotation of motor one 104 and motor two 105, the direction of rotation of the conveying rollers in the conveying roller group one 102 and the conveying roller group two 103 is controlled to be the same or opposite, so that the transportation or rotation of the steel coil 7 to be processed can be realized, and the arrangement of the device is more convenient. It is compact and can be seamlessly connected with the steel coil conveying roller line to realize the conveying and rotation of steel coils.

如图7至图9所示,钢卷打包带6焊接装置2,包括焊接底座201、焊接组件202、压紧轮203,压紧轮203与压紧杆208转动连接,压紧杆208可以移动的连接与焊接底座201,焊接组件202可以移动的连接与焊接底座201,焊接组件202对应设有驱动焊接组件202移动的焊接直线驱动组件204,压紧杆208对应设有驱动压紧杆208移动的压紧直线运动组件205,焊接组件202与压紧杆208的移动方向一致。As shown in Figures 7 to 9, the welding device 2 for the steel coil packing belt 6 includes a welding base 201, a welding assembly 202, and a pinch wheel 203, and the pinch wheel 203 is rotatably connected with a pinch rod 208, and the pinch rod 208 can move The connection with the welding base 201, the welding assembly 202 can be connected with the welding base 201, the welding assembly 202 is correspondingly equipped with a welding linear drive assembly 204 that drives the welding assembly 202 to move, and the pressing rod 208 is correspondingly provided with driving the pressing rod 208 to move The pressing linear motion assembly 205 of the welding assembly 202 is consistent with the moving direction of the pressing rod 208 .

焊接直线驱动组件204为焊接驱动气缸,焊接驱动气缸的壳体与焊接底座201铰接,焊接驱动气缸的输出轴与焊接组件202铰接。压紧直线运动组件205为压紧气缸,压紧气缸的壳体与焊接底座201固定连接,压紧气缸的输出轴与压紧杆208固定连接。The welding linear driving assembly 204 is a welding driving cylinder, the housing of the welding driving cylinder is hinged to the welding base 201 , and the output shaft of the welding driving cylinder is hinged to the welding assembly 202 . The compression linear motion component 205 is a compression cylinder, the casing of the compression cylinder is fixedly connected with the welding base 201 , and the output shaft of the compression cylinder is fixedly connected with the compression rod 208 .

压紧杆208上固设有压紧导向块207,焊接底座201上固设有导向底板217,导向底板217的两侧固设有导向侧板218,导向侧板218的顶端固设有导向顶板219,底板217与顶板219及两个侧板218之间形成与压紧导向块207相匹配的压紧导向通道,压紧导向块207安装于压紧导向通道内侧。压紧导向通道在压紧杆208移动的过程中起到了导向作用,使压紧杆208的移动过程更加稳定。The compression rod 208 is fixedly provided with a compression guide block 207, the welding base 201 is provided with a guide base plate 217, the two sides of the guide base plate 217 are provided with a guide side plate 218, and the top of the guide side plate 218 is provided with a guide top plate. 219, a pressing guide channel matching the pressing guide block 207 is formed between the bottom plate 217, the top plate 219 and the two side plates 218, and the pressing guide block 207 is installed inside the pressing guide channel. The compression guide channel plays a guiding role during the movement of the compression rod 208, making the movement process of the compression rod 208 more stable.

底板217、顶板219、两个侧板218临近导向通道的端面上固设有压紧滑板220,压紧滑板220为尼龙材质的结构件,尼龙材质的压紧滑板220具有良好的耐磨性能,延长装置的使用寿命,且表面光滑减少了压紧导向块207移动的阻力。The bottom plate 217, the top plate 219, and the two side plates 218 are fixed with a compression slide plate 220 on the end faces adjacent to the guide channel. The compression slide plate 220 is a structural member made of nylon, and the compression slide plate 220 made of nylon has good wear resistance. The service life of the device is extended, and the smooth surface reduces the resistance of the pressing guide block 207 to move.

焊接组件202上两侧固设有焊接导向块206,焊接底座201上固设有两个对应设置的倒L形导向板216,焊接底座201与两个倒L形导向板216之间形成与焊接导向块206相匹配的焊接导向通道,焊接导向块206安装于焊接导向通道内侧,焊接导向通道在焊接组件202移动的过程中起到了导向作用,使压焊接组件202的移动过程更加稳定。Welding guide blocks 206 are fixed on both sides of the welding assembly 202, and two corresponding inverted L-shaped guide plates 216 are fixedly provided on the welding base 201, forming and welding between the welding base 201 and the two inverted L-shaped guide plates 216. The guide block 206 matches the welding guide channel, and the welding guide block 206 is installed inside the welding guide channel, and the welding guide channel plays a guiding role in the process of moving the welding assembly 202, making the moving process of the pressure welding assembly 202 more stable.

焊接底座201、倒L形导向板216临近焊接导向通道的端面上均固设有焊接滑板221,焊接滑板221为尼龙材质的结构件。尼龙材质的焊接滑板221具有良好的耐磨性能,延长装置的使用寿命,且表面光滑减少了压紧导向块207移动的阻力。The end faces of the welding base 201 and the inverted L-shaped guide plate 216 adjacent to the welding guide channel are fixed with a welding slide plate 221, and the welding slide plate 221 is a structural member made of nylon. The welded slide plate 221 made of nylon has good wear resistance, prolongs the service life of the device, and the smooth surface reduces the resistance of the pressing guide block 207 to move.

压紧轮203的轴线垂直于焊接底座201设置,压紧轮203的侧壁上开有压紧环形凹槽20301,压紧环形凹槽20301的深度小于打包带6的厚度,压紧环形凹槽20301的宽度于打包带6的宽度相匹配。环形凹槽对打包带6起到了定位作用,防止打包带6偏移。The axis of the pressing wheel 203 is arranged vertically to the welding base 201, and the side wall of the pressing wheel 203 is provided with a pressing annular groove 20301. The depth of the pressing annular groove 20301 is less than the thickness of the packing belt 6, and the pressing annular groove The width of 20301 matches the width of packing belt 6. Annular groove has played a positioning effect to packing belt 6, prevents packing belt 6 from offsetting.

焊接组件202为电阻焊机,电阻焊机包括两个焊枪20201,两个焊枪20201的高度一致,且分别位于压紧轮203轴线的两侧。The welding assembly 202 is a resistance welding machine, and the resistance welding machine includes two welding torches 20201 , the height of the two welding torches 20201 is the same, and they are respectively located on both sides of the axis of the pressing wheel 203 .

焊接组件202上固设有限位板215,焊接底座201上固设限位安装座209,限位安装座209上开有螺纹孔,限位板215对应设有限位螺栓210,限位螺栓210于限位安装座209螺纹连接。限位螺栓210对焊接组件202的移动起到了限位作用,防止焊接组件202磕伤。限位螺栓210的螺柱对限位板215限位,螺柱临近限位板215的一端固设有缓冲器211,缓冲器211起到了缓冲作用,防止限位螺栓210磕伤限位板215,使得限位过程更加平稳,减少了焊接组件202的晃动。The welding assembly 202 is fixed with a limit plate 215, and the welding base 201 is fixed with a limit mounting seat 209. There are threaded holes on the limit mounting seat 209, and the limit plate 215 is correspondingly provided with a limit bolt 210. The limit mounting seat 209 is threaded. The limit bolt 210 plays a role in limiting the movement of the welding assembly 202 to prevent the welding assembly 202 from being damaged. The stud of the limit bolt 210 is limited to the limit plate 215, and an end of the stud near the limit plate 215 is fixed with a buffer 211, and the buffer 211 has played a buffering role to prevent the limit bolt 210 from knocking the limit plate 215 , making the positioning process more stable and reducing the shaking of the welding assembly 202 .

焊接底座201上设有位置传感器一、位置传感器二,位置传感器与焊接组件202收缩状态下限位板215的位置相对应,位置传感器二与焊接组件202伸出状态下限位板215的位置相对应,焊接底座201上固设有调节板212,调节板212上开有沿焊接组件202移动方向设置的条形通孔21201,位置传感器二可以移动的连接与条形通孔21201内侧,可以根据焊接位置调节位置传感器二的位置。The welding base 201 is provided with a position sensor 1 and a position sensor 2. The position sensor corresponds to the position of the limit plate 215 in the contracted state of the welding assembly 202, and the position sensor 2 corresponds to the position of the limit plate 215 in the extended state of the welding assembly 202. An adjustment plate 212 is fixed on the welding base 201, and a strip-shaped through hole 21201 arranged along the moving direction of the welding assembly 202 is opened on the adjustment plate 212. Adjust the position of position sensor two.

钢卷打包带6焊接装置2工作过程:Working process of steel coil packing belt 6 welding device 2:

每个钢卷打包过程中,需对打包带6焊接两次,第一次焊接打包带6头部,第二次焊接打包带6尾部。打包带6焊接装置的具体工作过程如下:In the packing process of each steel coil, it is necessary to weld the strap 6 twice, the head of the strap 6 is welded for the first time, and the tail of the strap 6 is welded for the second time. The specific working process of the packing belt 6 welding device is as follows:

步骤一,打包带6头部到达焊接位置时压紧气缸的输出轴后伸长,推动压紧轮203钢卷方向移动,压紧轮203将打包带6头部压紧在钢卷舌尾上,随后焊接驱动气缸的输出轴伸长,推动焊机组件向钢卷方向移动,直至焊机组件上的限位板215接触到缓冲器211被限位,此时位置传感器二接收到限位板215的位置信号,焊接驱动气缸的输出轴停止动作。焊机组件启动焊接,将打包带6头部与钢卷舌尾焊接固定,焊机组件的焊枪20201一与焊枪20201二对应形成两个焊点。Step 1, when the head of the packing belt 6 reaches the welding position, the output shaft of the compression cylinder is stretched, and the pressing wheel 203 is pushed to move in the direction of the steel coil, and the pressing wheel 203 presses the head of the packing belt 6 on the tongue tail of the steel coil, Then the output shaft of the welding drive cylinder is extended to push the welding machine assembly to move towards the steel coil until the limit plate 215 on the welder assembly touches the buffer 211 and is limited. At this time, the second position sensor receives the limit plate 215 position signal, the output shaft of the welding drive cylinder stops moving. The welding machine assembly starts welding, and the head of the packing belt 6 is welded and fixed to the tongue tail of the steel coil. The welding torch 20201 of the welding machine assembly and the welding torch 20201 two correspond to form two welding spots.

步骤二,焊接完成后,焊接驱动气缸的输出轴收缩,拉动焊机组件复位,位置传感器一检测到限位板215的位置信号,驱动气缸的输出轴停止收缩,压紧轮203保持压紧打包带6状态,压紧轮203上的环形凹槽防止打包过程中打包带6上下偏移。Step 2: After the welding is completed, the output shaft of the welding drive cylinder shrinks, and the welding machine assembly is pulled to reset. As soon as the position sensor detects the position signal of the limit plate 215, the output shaft of the drive cylinder stops shrinking, and the pressure wheel 203 keeps compressing and packing With 6 states, the annular groove on the pinch wheel 203 prevents the packing belt 6 from shifting up and down during the packing process.

步骤三,打包带6尾部到达焊接位置时,焊接驱动气缸重复步骤一中的动作,完成对打包带6尾部的焊接。Step 3, when the tail of the strap 6 reaches the welding position, the welding drive cylinder repeats the action in step 1 to complete the welding of the tail of the strap 6 .

焊接过程简单,相较于手动焊接而言,提高了工作效率,打包带6与钢卷侧壁的接触更加紧密提高了焊接强度,使打包带6与钢卷之间的连接更加紧密。The welding process is simple, and compared with manual welding, the work efficiency is improved, and the contact between the packing belt 6 and the side wall of the steel coil is closer, the welding strength is improved, and the connection between the packing belt 6 and the steel coil is tighter.

采用单面双点电阻焊机,单次焊接形成两个焊点,焊点美观,焊接强度高;焊接速度快,可加快生产节奏;焊接前采用压紧轮203对打包带6预压紧,使焊接过程更加可靠,焊接质量更加稳定;焊机单元采用可调整的安装方式,可适应不同直径钢卷的打包带6焊接,增强了设备的适用范围;焊接过程可实现自动控制,不需要人工参与,提高了打包环节的生产效率。Single-sided double-point resistance welding machine is used to form two solder joints in a single welding, with beautiful solder joints and high welding strength; the welding speed is fast, which can speed up the production rhythm; the compression wheel 203 is used to pre-compress the packing belt 6 before welding, Make the welding process more reliable and the welding quality more stable; the welding unit adopts an adjustable installation method, which can adapt to the welding of packing belts with different diameters of steel coils, which enhances the scope of application of the equipment; the welding process can be automatically controlled without manual labor Participation has improved the production efficiency of the packaging process.

如图18至图20所示,钢卷周向打包设备还包括打包带6导向装置3,打包带6导向装置3包括导向底座401、两个平行设置的侧导板402,两个侧导板402底端与导向底座401固定连接,两个侧导板402之间形成打包带6导向通道,打包带6导向通道的一端与打包带6送带装置的出料口相对应,另一端与待加工钢卷7的侧壁相对应;As shown in Figures 18 to 20, the steel coil circumferential packaging equipment also includes a packing belt 6 guiding device 3, and the packing belt 6 guiding device 3 includes a guiding base 401, two side guide plates 402 arranged in parallel, and the bottom of the two side guide plates 402 The end is fixedly connected with the guide base 401, and the packing belt 6 guiding channel is formed between the two side guide plates 402. One end of the packing belt 6 guiding channel corresponds to the discharge port of the packing belt 6 feeding device, and the other end is connected to the steel coil to be processed. 7 corresponding to the side wall;

导向底座401上设有立导轮405,立导轮405与导向底座401转动连接,立导轮405的数量为多个,且沿侧导板402的长度方向均匀设置,立导轮405的侧壁凸出侧导板402临近打包带6导向通道的端面,每两个立导轮405对应设置组成立导向轮组;每个导向轮组的两个立导轮405之间形成辊导向通道;打包带6在辊导向通道内移动,立导轮405、平导轮403均随着打包带6的移动而转动,减少了打包的划伤。Guide base 401 is provided with vertical guide wheel 405, and vertical guide wheel 405 is connected with guide base 401 in rotation, and the quantity of vertical guide wheel 405 is a plurality of, and is evenly arranged along the length direction of side guide plate 402, and the sidewall of vertical guide wheel 405 The protruding side guide plate 402 is adjacent to the end face of the packing belt 6 guide channels, and every two vertical guide wheels 405 are correspondingly arranged to form a guide wheel group; between the two vertical guide wheels 405 of each guide wheel group, a roller guide channel is formed; the packing belt 6 moves in the roller guide channel, and the vertical guide wheel 405 and the flat guide wheel 403 all rotate with the movement of the packing belt 6, which reduces the scratches of packing.

每个导轮组的辊导向通道对应设有平导轮403组,平导向轮组包括两个平导轮403,平导轮403与导向底座401转动连接,辊导向通道位于两个平导轮403之间,下方的平导轮403与导向底座401转动固定连接,上方的平导轮403与平导向安装板转动连接,导向安装板上开有调节孔,导向底座401上固设有安装螺杆404,安装螺杆404贯穿调节孔,安装螺杆404对应设有两个调节螺母408,调节螺母408均与安装螺杆404螺纹连接,且夹紧导向安装板;调节螺母408可以调节上方的平导轮403与导向底座401之间的距离,适用于不用宽度的打包带6。The roller guide channel of each guide wheel group is correspondingly provided with flat guide wheel 403 groups, and flat guide wheel group comprises two flat guide wheels 403, and flat guide wheel 403 is connected with guide base 401 in rotation, and roller guide channel is positioned at two flat guide wheels Between 403, the lower flat guide wheel 403 is fixedly connected to the guide base 401 in rotation, and the upper flat guide wheel 403 is rotatably connected to the flat guide mounting plate. There is an adjustment hole on the guide mounting plate, and the guide base 401 is fixed with a mounting screw. 404, the installation screw 404 runs through the adjustment hole, the installation screw 404 is correspondingly provided with two adjustment nuts 408, and the adjustment nuts 408 are threadedly connected with the installation screw 404, and clamp the guiding installation plate; the adjustment nut 408 can adjust the flat guide wheel 403 above The distance between the guide base 401 is suitable for packing belts 6 of different widths.

侧导板402临近打包带6送带装置的一端向外侧弯折形成倾斜板406,两个倾斜板406之间形成梯形导向通道,两个倾斜板406上固设有盖板407,梯形导向通道对导报带起到了导向作用。One end of the side guide plate 402 adjacent to the strap feeding device of the packing belt 6 is bent outward to form an inclined plate 406, and a trapezoidal guide channel is formed between the two inclined plates 406, and a cover plate 407 is fixed on the two inclined plates 406, forming a trapezoidal guide channel. Played a guiding role for the guide tape.

如图10至图17所示,钢卷打包送带装置4,包括:As shown in Figures 10 to 17, the steel coil packaging and feeding device 4 includes:

带长检测组件303,带长检测组件303检测打包带6的移动长度;Belt length detection assembly 303, the belt length detection assembly 303 detects the moving length of packing belt 6;

夹送组件304,夹送组件304夹紧打包带6,并带动打包带6移动至剪带组件305;The clamping assembly 304, the clamping assembly 304 clamps the packing belt 6, and drives the packing belt 6 to move to the cutting belt assembly 305;

张紧组件302,组件用于夹紧打包带6,使张紧组件302与夹送组件304之间打包带6产生张力,带长检测组件303安装于夹送组件304与张紧组件302之间;Tensioning assembly 302, the assembly is used for clamping packing belt 6, makes packing belt 6 generate tension between tensioning assembly 302 and clamping assembly 304, and belt length detection assembly 303 is installed between pinching assembly 304 and tensioning assembly 302 ;

剪带组件305,剪带组件305剪断打包带6。Tape cutting assembly 305, the tape cutting assembly 305 cuts off the packing tape 6.

夹送组件304包括主动夹送辊30402、与主动夹送辊30402对应设置的从动夹送辊30401,主动夹送辊30402对应设有驱动主动夹送辊30402转动的夹送转动驱动组件30407,从动夹送辊30401与夹送滑板30405转动连接,夹送滑板30405对应设有驱动滑板直线移动的夹送直线运动组件30406;The pinch assembly 304 includes an active pinch roller 30402, a driven pinch roller 30401 corresponding to the active pinch roller 30402, and the active pinch roller 30402 is correspondingly provided with a pinch rotation drive assembly 30407 for driving the active pinch roller 30402 to rotate, The driven pinch roller 30401 is rotationally connected with the pinch slide plate 30405, and the pinch slide plate 30405 is correspondingly provided with a pinch linear motion assembly 30406 that drives the slide plate to move linearly;

主动夹送辊30402与从动夹送辊30401之间形成夹紧打包带6的夹紧位。A clamping position for clamping the packing belt 6 is formed between the driving pinch roller 30402 and the driven pinch roller 30401.

夹送转动驱动组件30407为伺服电机,电机的壳体与送带底座301固定连接,电机的输出轴与主动夹送辊30402固定连接;The pinch rotation drive assembly 30407 is a servo motor, the housing of the motor is fixedly connected to the belt feeding base 301, and the output shaft of the motor is fixedly connected to the active pinch roller 30402;

夹送直线运动组件30406为气缸,气缸的壳体与送带底座301铰接,气缸的输出轴与夹送滑板30405铰接;The pinch linear motion assembly 30406 is a cylinder, the housing of the cylinder is hinged to the belt feeding base 301, and the output shaft of the cylinder is hinged to the pinch slide 30405;

主动夹送辊30402的侧壁固设有夹送环形凸台30404,从动夹送辊30401侧壁上开有与夹送环形凸台30404相匹配的夹送环形凹槽30403,夹送环形凸台30404与夹送环形凹槽30403之间形成夹紧打包带6的夹紧位;夹送环形凸台30404与夹送环形凹槽30403对打包带6起到了定位作用防止其在垂直方向上的滑动。The side wall of the active pinch roller 30402 is fixed with a pinch annular boss 30404, and the side wall of the driven pinch roller 30401 is provided with a pinch annular groove 30403 matched with the pinch annular boss 30404. The clamping position of clamping packing belt 6 is formed between platform 30404 and pinching annular groove 30403; slide.

夹送环形凸台30404、夹送环形凹槽30403的外表面上均设有防滑纹路,防滑纹路增加主动夹送辊30402、从动夹送辊30401与打包带6之间的摩擦力。The outer surfaces of the pinch annular boss 30404 and the pinch annular groove 30403 are provided with anti-slip lines, which increase the friction between the active pinch roller 30402, the driven pinch roller 30401 and the packing belt 6.

张紧组件302包括活动张紧辊30202、两个固定张紧辊30201,固定张紧辊30201与送带底座301转动连接,活动张紧辊30202与张紧滑板30204转动连接,张紧滑板30204对应设有驱动张紧滑板30204直线移动的张紧直线运动组件,张紧滑板30204可移动的连接于送带底座301;The tension assembly 302 includes a movable tension roller 30202 and two fixed tension rollers 30201, the fixed tension roller 30201 is rotatably connected with the belt feeding base 301, the movable tension roller 30202 is rotatably connected with the tension slide plate 30204, and the tension slide plate 30204 corresponds to There is a tensioning linear motion component that drives the tensioning slide 30204 to move linearly, and the tensioning slide 30204 is movably connected to the belt feeding base 301;

两个固定张紧辊30201垂直于送带底座301设置,活动张紧辊30202与两个固定张紧辊30201之间的缝隙位置相对应。The two fixed tension rollers 30201 are arranged perpendicular to the belt feeding base 301 , and the movable tension roller 30202 corresponds to the position of the gap between the two fixed tension rollers 30201 .

张紧直线运动组件包括张紧丝杠30203,与张紧丝杠30203相匹配的张紧螺母30205,张紧螺母30205与送带底座301固定连接,张紧丝杠30203与张紧螺母30205配合安装;The tensioning linear motion assembly includes a tensioning screw 30203, a tensioning nut 30205 matched with the tensioning screw 30203, the tensioning nut 30205 is fixedly connected with the belt feeding base 301, and the tensioning screw 30203 is installed in cooperation with the tensioning nut 30205 ;

张紧丝杠30203一端固设有张紧限位圆盘30207,张紧限位圆盘30207的直径大于张紧丝杠30203的直径,另一端固设有把手,张紧滑板30204上开有与张紧限位圆盘30207相匹配的限位槽,张紧限位圆盘30207安装于限位槽内侧;One end of the tension screw 30203 is fixed with a tension limit disc 30207, the diameter of the tension limit disc 30207 is greater than the diameter of the tension screw 30203, the other end is fixed with a handle, and the tension slide plate 30204 is provided with a handle. The tension limit disc 30207 matches the limit slot, and the tension limit disc 30207 is installed inside the limit slot;

活动张紧辊30202、固定张紧辊30201,侧壁上均开有与打包带6相匹配的张紧环形凹槽30206,张紧环形凹槽30206的宽度与打包带6的宽度相匹配,张紧环形凹槽30206对打包带6起到了限位作用,防止其上下移动。转动张紧丝杠30203可以带动张紧滑板30204向接近或远离固定张紧辊30201的方向移动,便于放置打包带6,且适用于不同厚度的打包带6夹紧。Movable tension roller 30202, fixed tension roller 30201, all have on the side wall the tension annular groove 30206 that matches with packing belt 6, the width of tension annular groove 30206 matches the width of packing belt 6, tension The tight annular groove 30206 has played a limiting effect on the packing belt 6, preventing it from moving up and down. Turning the tension screw 30203 can drive the tension slide 30204 to move towards or away from the fixed tension roller 30201, which is convenient for placing the strap 6 and is suitable for clamping straps 6 of different thicknesses.

剪带组件305包括固定剪刃30501、活动剪刃30502,固定剪刃30501与送带底座301固定连接,活动剪刃30502对应设有驱动活动剪刃30502直线移动的剪带直线运动组件30504;The tape cutting assembly 305 includes a fixed cutting edge 30501 and a movable cutting edge 30502, the fixed cutting edge 30501 is fixedly connected to the belt feeding base 301, and the movable cutting edge 30502 is correspondingly equipped with a cutting tape linear motion assembly 30504 that drives the movable cutting edge 30502 to move linearly;

剪带直线运动组件30504为液压缸,液压缸的壳体与送带底座301固定连接,液压缸的输出轴通过剪带滑板30503与活动剪刃30502固定连接;The tape cutting linear motion assembly 30504 is a hydraulic cylinder, the housing of the hydraulic cylinder is fixedly connected to the tape feeding base 301, and the output shaft of the hydraulic cylinder is fixedly connected to the movable cutting edge 30502 through the tape cutting slide plate 30503;

固定剪刃30501与活动剪刃30502之间形成剪切打包带6的工作位。The working position of cutting the packing belt 6 is formed between the fixed cutting edge 30501 and the movable cutting edge 30502.

固定剪刃30501的刀刃垂直于送带底座301设置,活动剪刃30502的刀刃倾斜设置,活动剪刃30502的刀刃与固定剪刃30501的刀刃之间的夹角为2.5°;The blade of the fixed shearing edge 30501 is set perpendicular to the belt feeding base 301, the blade of the movable shearing edge 30502 is arranged obliquely, and the angle between the blade of the movable shearing edge 30502 and the blade of the fixed shearing edge 30501 is 2.5°;

固定剪刃30501、活动剪刃30502的高度大于打包带6的宽度;The height of the fixed shearing edge 30501 and the movable shearing edge 30502 is greater than the width of the packing belt 6;

固定剪刃30501临近活动剪刃30502的侧壁与活动剪刃30502之间存在间隙,间隙的宽度为0.25mm。There is a gap between the side wall of the fixed cutting edge 30501 adjacent to the moving cutting edge 30502 and the moving cutting edge 30502, and the width of the gap is 0.25 mm.

带长检测组件303包括检测辊30301、顶紧辊30302,检测辊30301与送带底座301转动连接;检测辊30301对应设有编码器30303,编码器30303的壳体与送带底座301固定连接,编码器30303的输出轴与检测辊30301同轴线设置,且与检测辊30301固定连接;The belt length detection assembly 303 includes a detection roller 30301 and a tightening roller 30302, the detection roller 30301 is rotationally connected with the belt feeding base 301; The output shaft of the encoder 30303 is coaxially arranged with the detection roller 30301, and is fixedly connected with the detection roller 30301;

顶紧辊30302与检测滑板30304转动连接,底座上固设有导轨,检测滑板30304可移动的连接于导轨,检测滑板30304对应设有驱动检测滑板30304导轨方向移动的检测直线运动组件;The top roller 30302 is rotationally connected with the detection slide 30304, the base is fixed with a guide rail, and the detection slide 30304 is movably connected to the guide rail, and the detection slide 30304 is correspondingly equipped with a detection linear motion assembly that drives the detection slide 30304 to move in the direction of the guide rail;

检测辊30301、顶紧辊30302之间形成夹紧打包带6的夹紧位。A clamping position for clamping the packing belt 6 is formed between the detection roller 30301 and the pinch roller 30302.

检测直线运动组件包括检测丝杠30305、与检测丝杠30305相匹配的检测螺母30308,检测螺母30308与送带底座301固定连接,检测丝杠30305与检测螺母30308配合安装;The detection linear motion assembly includes a detection lead screw 30305, a detection nut 30308 matched with the detection lead screw 30305, the detection nut 30308 is fixedly connected with the belt feeding base 301, and the detection lead screw 30305 is installed in cooperation with the detection nut 30308;

检测丝杠30305一端固设有把手,检测丝杠30305与检测滑板30304的位置相对应。One end of the detection lead screw 30305 is fixed with a handle, and the detection lead screw 30305 corresponds to the position of the detection slide plate 30304.

检测滑板30304与检测直线运动组件之间设有顶紧板30306,顶紧板30306上开有导向孔,导向孔内设有顶紧导向杆30310,顶紧导向杆30310贯穿导向孔与检测滑板30304螺纹固定连接;转动检测丝杠30305检测滑板30304向接近或远离检测辊30301的方向移动,便于放置打包带6,且能调整顶紧辊30302的顶紧力,适用于不同规格的打包带6。There is a clamping plate 30306 between the detection slide plate 30304 and the detection linear motion component. There is a guide hole on the clamping plate 30306, and a clamping guide rod 30310 is arranged in the guide hole, and the clamping guide rod 30310 runs through the guide hole and the detection slide plate 30304 Threaded fixed connection; rotation detection lead screw 30305 detection slide plate 30304 moves to the direction approaching or away from detection roller 30301, is convenient to place packing belt 6, and can adjust the jacking force of jacking roller 30302, is applicable to the packing belt 6 of different specifications.

检测滑板30304与顶紧板30306之间设有压缩弹簧30309,压缩弹簧30309安装于顶紧导向杆30310外侧;A compression spring 30309 is provided between the detection slide plate 30304 and the clamping plate 30306, and the compression spring 30309 is installed on the outside of the clamping guide rod 30310;

检测丝杠30305远离把手的一端固设有检测限位圆盘30307,检测限位圆盘30307的直径大于检测丝杠30305的直径,顶紧板30306上固设有与检测限位圆盘30307相对应的转动块,转动块内开有与检测限位圆盘30307相对应的转动槽,检测限位圆盘30307安装于转动槽内侧;The end of the detection lead screw 30305 away from the handle is fixed with a detection limit disc 30307, the diameter of the detection limit disc 30307 is larger than the diameter of the detection lead screw 30305, and the top tightening plate 30306 is fixed with a detection limit disc 30307. Corresponding to the rotating block, the rotating block is provided with a rotating groove corresponding to the detection limit disc 30307, and the detection limit disc 30307 is installed inside the rotation groove;

检测辊30301、顶紧辊30302的侧壁上均开有防滑纹路,防滑纹路提高了检测辊30301与打包带6之间的摩擦力,使检测辊30301侧壁的线速度与打包带6的移动速度相同,进而提高了检测的准确性。The side walls of the detection roller 30301 and the top tension roller 30302 are provided with anti-skid lines, which improve the friction between the detection roller 30301 and the packing belt 6, so that the linear speed of the side wall of the detection roller 30301 and the movement of the packing belt 6 The speed is the same, which in turn improves the accuracy of detection.

钢卷打包送带装置4工作过程:Working process of steel coil packing and feeding device 4:

上带作业流程,送带前的准备工作,仅在首次打包前或更换打包带6卷后进行,人工将打包带6卷的最外圈送入打包带6送带装置,打包带6头依次穿过张紧组件302、带长检测组件303、夹送组件304,至打包带6头到达剪带组件305的剪切位置。转动张紧组件302中的把手,使活动张紧辊30202向固定张紧辊30201方向移动,调整好二者之间的间隙,将打包带6压紧。转动带长检测组件303中的把手,使顶紧辊30302向检测辊30301方向移动,直至顶紧辊30302将打包带6压紧在检测辊30301上。夹送组件304中的气缸的输出轴为收缩状态主动夹送辊30402与从动夹送辊30401之间保持一定的开口度供打包带6穿过。剪带组件305中的液压缸的输出轴处于收缩状态,活动剪刃30502与固定剪刃30501之间保持一定间隙,供打包带6通过。The loading operation process and the preparation work before feeding are only carried out before the first packing or after replacing the 6 rolls of packing tape. Manually send the outermost ring of the 6 packing tapes into the packing tape 6 feeding device, and the 6 heads of the packing tape are sequentially Pass through the tensioning assembly 302 , the belt length detecting assembly 303 , and the clamping assembly 304 until the head of the packing tape 6 reaches the cutting position of the tape cutting assembly 305 . Turn the handle in the tensioning assembly 302 to move the movable tensioning roller 30202 to the fixed tensioning roller 30201 direction, adjust the gap between the two, and pack the strap 6 tightly. Turn the handle in the belt length detection assembly 303 to make the tight roller 30302 move towards the detection roller 30301 until the tight roller 30302 compresses the packing belt 6 on the detection roller 30301. The output shaft of the air cylinder in the pinch assembly 304 is in a contracted state, and a certain opening degree is maintained between the active pinch roller 30402 and the driven pinch roller 30401 for the packing belt 6 to pass through. The output shaft of the hydraulic cylinder in the belt cutting assembly 305 is in contracted state, and a certain gap is kept between the movable cutting edge 30502 and the fixed cutting edge 30501 for the packing belt 6 to pass through.

送带作业流程:Belt delivery process:

夹送组件304中的气缸的输出轴伸长,推动夹送滑板30405移动,使夹送滑板30405上的从动夹送辊30401将打包带6压紧在主动夹送辊30402上,伺服电机带动主动夹送辊30402转动,驱动打包带6向前移动,通过剪带组件305后向钢卷方向输送。由于张紧组件302对打包带6的夹紧,使夹送组件304与张紧组件302之间的打包带6形成一定张力,打包带6在张力的作用下被矫直,便于后续的输送。打包带6输送过程中,带长检测组件303的检测辊30301被动旋转,与其连接的编码器30303实时检测打包带6输送长度。当编码器30303检测到打包带6输送长度达到设定值时,夹送组件304停止送带,剪带组件305中的液压缸的输出轴伸长,快速推动活动剪刃30502向固定剪刃30501移动,切断打包带6。The output shaft of the cylinder in the pinch assembly 304 is extended to push the pinch slide plate 30405 to move, so that the driven pinch roller 30401 on the pinch slide plate 30405 will compress the packing belt 6 on the active pinch roll 30402, and the servo motor drives The active pinch roller 30402 rotates, drives the packing belt 6 to move forward, and is transported to the steel coil direction after passing through the belt cutting assembly 305 . Due to the clamping of the packing belt 6 by the tensioning assembly 302, a certain tension is formed on the packing belt 6 between the clamping assembly 304 and the tensioning assembly 302, and the packing belt 6 is straightened under the action of the tension to facilitate subsequent transportation. During the conveying process of the packing belt 6 , the detection roller 30301 of the belt length detection component 303 rotates passively, and the encoder 30303 connected to it detects the conveying length of the packing belt 6 in real time. When the encoder 30303 detects that the delivery length of the packing belt 6 reaches the set value, the pinch assembly 304 stops feeding the belt, the output shaft of the hydraulic cylinder in the belt cutting assembly 305 is extended, and the movable cutting edge 30502 is quickly pushed toward the fixed cutting edge 30501 Move, cut off packing tape 6.

可在打包过程中实现厚打包带6的自动连续送带,自动控制送带长度并自动裁剪,实现了送带环节的自动化控制,大大提高了钢卷打包的工作效率。设备布置紧凑,结构简单易维护,降低了工人的劳动强度。It can realize the automatic continuous feeding of the thick packing tape 6 during the packing process, automatically control the length of the packing tape and automatically cut it, realize the automatic control of the tape feeding link, and greatly improve the working efficiency of the steel coil packing. The equipment layout is compact, the structure is simple and easy to maintain, and the labor intensity of workers is reduced.

如图21至图24所示,钢卷打包带6供料装置5,包括转盘508、供料底座502、供料盘501,转盘508与供料底座502转动连接,供料盘501与转盘508可拆卸连接,供料盘501上端固设有与打包带6卷中心孔相匹配的定位凸台50101,定位凸台50101上固设有多个定位块504,定位块504上开有与打包带6卷内壁相对应螺纹孔,打包带6卷内壁对应设有顶紧螺栓505,顶紧螺栓505与定位块504螺纹连接,顶紧螺栓505顶紧打包带6卷的内壁。定位块504的数量为四个,且沿供料盘501的轴线呈轴向均匀设置。As shown in Figures 21 to 24, the steel coil packing belt 6 feeder 5 includes a turntable 508, a feed base 502, and a feed tray 501. Detachable connection, the upper end of the feeding tray 501 is fixed with a positioning boss 50101 that matches the center hole of the 6 rolls of the packing tape, and a plurality of positioning blocks 504 are fixed on the positioning boss 50101, and there are openings on the positioning block 504 that are compatible with the packing tape. 6 volumes of inner walls correspond to threaded holes, and the inner wall of 6 volumes of packing tape is correspondingly provided with jacking bolts 505, which are threadedly connected with positioning block 504, and the jacking bolts 505 are tight against the inner wall of 6 volumes of packing bands. The number of positioning blocks 504 is four, and they are uniformly arranged axially along the axis of the feeding tray 501 .

转盘508通过轴承503与供料底座502转动连接,转盘508与轴承503的外圈固定连接,底座与轴承503的内圈固定连接。The turntable 508 is rotationally connected with the feed base 502 through the bearing 503, the turntable 508 is fixedly connected with the outer ring of the bearing 503, and the base is fixedly connected with the inner ring of the bearing 503.

轴承503的外圈上故设有制动盘506,供料底座502上固设有与制动盘506相对应的制动器507,制动器507包括两个对应设置的制动片,两个制动片之间形成制动夹紧位,制动盘506安装于两个制动片之间,制动片对应设有驱动制动片移动夹紧制动盘506的驱动组件。制动器507为现有技术,具体结构及其连接形式这里不再赘述。The outer ring of the bearing 503 is provided with a brake disc 506, and the feed base 502 is fixed with a brake 507 corresponding to the brake disc 506. The brake 507 includes two correspondingly arranged brake pads, and the two brake pads A brake clamping position is formed between them, and the brake disc 506 is installed between the two brake pads, and the brake pads are correspondingly provided with a drive assembly that drives the brake pads to move and clamp the brake disc 506 . The brake 507 is an existing technology, and the specific structure and connection form thereof will not be repeated here.

制动盘506为耐磨钢材质的结构件,延长了装置的使用寿命。The brake disc 506 is a structural member made of wear-resistant steel, which prolongs the service life of the device.

供料盘501底端开有圆形安装槽,转盘508上端开有与圆形安装槽相匹配的圆形安装凸台,圆形安装槽与供料盘501同轴线设置,圆形安装凸台安装于圆形安装槽内侧,圆形安装凸台与转盘508同轴线设置,定位凸台50101与供料盘501同轴线设置。The bottom end of the feeding tray 501 is provided with a circular installation groove, and the upper end of the turntable 508 is provided with a circular installation boss matching the circular installation groove. The platform is installed inside the circular mounting groove, the circular mounting boss is coaxially arranged with the turntable 508, and the positioning boss 50101 is coaxially arranged with the feeding tray 501.

转盘508上设有多个连接螺栓509,连接螺栓509的为四个,四个连接螺栓509沿转盘508的轴线呈轴向均匀设置。The turntable 508 is provided with a plurality of connecting bolts 509 , four of which are arranged axially evenly along the axis of the turntable 508 .

供料盘501上固设有环形连接板510,环形连接板510的侧壁上开有与连接螺栓509相匹配的限位凹槽501001,连接螺栓509一端与转盘508铰接,另一端安装于限位凹槽501001内侧,连接螺栓509远离转盘508的一端设有连接螺母511,连接螺母511与连接螺栓509螺纹连接,连接螺母511顶紧环形连接板510。供料盘501的数量为多个,且具有多个型号,不同型号的定位凸台50101直径不同,适用于不用内径的打包带6卷,扩宽了装置的适用范围。供料盘501通过连接螺栓509与转盘508可拆卸连接。An annular connecting plate 510 is fixed on the feeding tray 501, and a limit groove 501001 matching the connecting bolt 509 is opened on the side wall of the annular connecting plate 510. One end of the connecting bolt 509 is hinged with the turntable 508, and the other end is installed on the limit Inside the groove 501001, the end of the connecting bolt 509 away from the turntable 508 is provided with a connecting nut 511, the connecting nut 511 is threadedly connected with the connecting bolt 509, and the connecting nut 511 tightens against the annular connecting plate 510. The quantity of feeding tray 501 is multiple, and has multiple models, and the diameters of the positioning bosses 50101 of different models are different, and are suitable for 6 rolls of packing tapes without internal diameters, which widens the scope of application of the device. The feeding tray 501 is detachably connected to the turntable 508 through a connecting bolt 509 .

钢卷打包带6供料装置5工作过程:Steel coil packing belt 6 feeding device 5 working process:

供料作业工序:制动器507的制动片处于打开状态不对制动盘506制动,供料盘501可在外力作用下自由转动,钢卷打包时,送带装置牵引打包带6匀速移动,打包带6卷在打包带6的牵引作用下,和供料盘501一同旋转,被动旋转过程中连续释放打包带6送带装置元将释放出的打包带6输送到打包位置。Feeding operation process: the brake pad of the brake 507 is in the open state and does not brake the brake disc 506. The feeding disc 501 can rotate freely under the action of external force. Belt 6 coils are rotated together with the feeding tray 501 under the traction of packing tape 6, and the packing tape 6 that is released is delivered to the packing position by the continuous release of packing tape 6 in the passive rotation process.

当一个钢卷打包完毕后,送带装置停止输送打包带6,制动器507的两个制动片夹紧制动盘506,使供料盘501及打包带6卷停止转动,防止二者由于惯性继续旋转,造成打包带6卷外圈的松散。After a steel coil is packaged, the belt feeding device stops conveying the packing belt 6, and the two brake pads of the brake 507 clamp the brake disc 506, so that the feeding plate 501 and the packing belt 6 rolls stop rotating, preventing the two from rotating due to inertia. Continue to rotate to loosen the outer ring of 6 rolls of packing tape.

更换或补充打包带6卷作业流程:先将新打包带6卷在线下安装在另外一个供料盘501上,松开连接螺母511转动连接螺栓509,解除对环形连接板510的限位,将产线上的供料盘501从转盘508上拆下,再将安装好新打包带6卷的供料盘501安装到转盘508上。Replacement or replenishment of 6 rolls of packing tape operation process: First, install 6 rolls of new packing tape offline on another feeding tray 501, loosen the connecting nut 511 and turn the connecting bolt 509, release the limit to the annular connecting plate 510, and place the The feed tray 501 on the production line is removed from the turntable 508, and then the feed tray 501 with 6 rolls of new packing tapes installed is installed on the turntable 508.

松开连接螺母511,向外转动连接螺栓509,使连接螺栓509移出限位凹槽501001内,用行车吊走供料盘501,完成供料盘501的快速拆卸,安装供料盘501与上述拆卸过程相反,这里不再赘述,安装拆卸供料盘501的过程简单便捷提高了更换或补充打包带6卷的工作效率。Loosen the connecting nut 511, turn the connecting bolt 509 outward, make the connecting bolt 509 move out of the limit groove 501001, lift the feeding tray 501 away with the crane, complete the quick disassembly of the feeding tray 501, install the feeding tray 501 and the above-mentioned The disassembly process is the opposite, and will not be repeated here. The process of installing and dismounting the feeding tray 501 is simple and convenient, which improves the work efficiency of replacing or supplementing the 6 rolls of packing tape.

在线下将打包带6卷安装到供料盘501的作业流程:先将打包带6卷放置在供料盘501上,将打包带6卷的中心孔套装在定位凸台50101上,转动顶紧螺栓505顶紧打包带6内侧壁,将打包带6卷固定在供料盘501上,安装打包带6卷的过程便捷提高了工作效率。The operation process of installing 6 rolls of packing tape on the feeding tray 501 offline: first place 6 rolls of packing tape on the feeding tray 501, set the center hole of the 6 rolls of packing tape on the positioning boss 50101, and turn it to tighten it. Bolt 505 tightens packing belt 6 inner sidewalls, and packing belt 6 rolls are fixed on the feeding tray 501, and the process of installing packing belt 6 rolls is convenient and has improved work efficiency.

打包设备操作过程简单,实现了自动化The operation process of packaging equipment is simple and automatic

打包设备可使用厚度2-3mm的厚钢带对钢卷进行打包,打包带6头尾分别与钢卷舌尾焊接固定,厚打包带6本身强度高,焊接固定方式更加牢固,使钢卷打包质量可靠。设备布置紧凑,结构简单易维护,可与原生产线无缝对接。方法简单,打包节奏快,并可实现打包过程的自动化,可大大提高打包环节的生产效率。对打包带6兼容性强,可使用厚度范围2-3mm,宽度范围30-50mm的钢带,用户可用自有钢卷纵剪获得,避免了采购成品打包专用钢带,降低了生产成本。The packing equipment can pack the steel coils with a thick steel belt with a thickness of 2-3mm. The head and tail of the packing belt 6 are welded and fixed with the tongue and tail of the steel coil respectively. reliable quality. The equipment layout is compact, the structure is simple and easy to maintain, and it can be seamlessly connected with the original production line. The method is simple, the packaging rhythm is fast, and the automation of the packaging process can be realized, which can greatly improve the production efficiency of the packaging link. Strong compatibility with packing belt 6, steel belt with a thickness range of 2-3mm and a width range of 30-50mm can be used, and users can obtain it by slitting their own steel coils, avoiding the purchase of special steel belts for finished product packaging, and reducing production costs.

钢卷周向打包设备的工作流程包括以下步骤:The working process of steel coil circumferential packing equipment includes the following steps:

S1、将待加工钢卷7移动至钢卷打包转动运输装置1的夹紧位处;S1. Move the steel coil 7 to be processed to the clamping position of the steel coil packaging and rotating transport device 1;

S2、抱紧组件夹紧待加工钢卷7的外侧壁,待加工钢卷7转动使待加工钢卷7收紧,当待加工钢卷7舌尾到达打包带6焊接位置时,待加工钢卷7停止转动;S2. The clamping component clamps the outer wall of the steel coil 7 to be processed, and the steel coil 7 to be processed rotates to tighten the steel coil 7 to be processed. When the tongue tail of the steel coil 7 to be processed reaches the welding position of the packing belt 6, the steel coil to be processed Volume 7 stops spinning;

S3、打包带6送带装置将打包带6供料装置中的打包带6整理并经过打包带6导向装置3输送,至打包带6头部到达打包带6焊接位置时,打包带6送带装置停止送带;S3. The packing belt 6 feeding device organizes the packing tape 6 in the packing tape 6 feeding device and conveys it through the packing tape 6 guiding device 3, and when the packing tape 6 head reaches the packing tape 6 welding position, the packing tape 6 is delivered The device stops feeding the tape;

S4、打包带6焊接装置将打包带6头部焊接到钢卷舌尾上;S4. The packing belt 6 welding device welds the head of the packing belt 6 to the tongue tail of the steel coil;

S5、打包转动运输装置带动待加工钢卷7旋转,待加工钢卷7旋转时对打包带6的拉动使打包带6供料装置持续释放打包带6,打包转动运输装置在待加工钢卷7旋转时,将打包带6缠绕在钢卷外圈上;S5. The packing and rotating transport device drives the steel coil 7 to be processed to rotate. When the steel coil 7 to be processed rotates, the packing belt 6 is pulled to make the packing belt 6 feeding device continuously release the packing belt 6, and the packing and rotating transport device is on the steel coil 7 to be processed. When rotating, the packing belt 6 is wound on the outer ring of the steel coil;

S6、打包带6送带装置检测到打包带6释放达到设定值时将打包带6剪断;S6, the packing tape 6 is cut off when the packing tape 6 delivery device detects that the packing tape 6 is released and reaches the set value;

S7、打包转动运输装置继续带动待加工钢卷7旋转,直至打包带6尾部到达焊接位置时,待加工钢卷7停止转动;S7, the packaging and rotating transport device continues to drive the steel coil 7 to be processed to rotate until the tail of the packing belt 6 reaches the welding position, and the steel coil 7 to be processed stops rotating;

S8、打包带6焊接装置将打包带6尾部焊接到钢卷舌尾上。S8, the packing belt 6 welding device welds the packing belt 6 tail to the steel coil tongue tail.

最后应说明的是:以上各实施例仅用以说明本实用新型的技术方案,而非对其限制;尽管参照前述各实施例对本实用新型进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分或者全部技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本实用各实施例技术方案的范围,其均应涵盖在本实用新型的权利要求和说明书的范围当中。Finally, it should be noted that: the above embodiments are only used to illustrate the technical solutions of the present utility model, and are not intended to limit it; although the present utility model has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand : It can still modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements for some or all of the technical features; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the technology of the various embodiments of the present invention. The scope of the scheme shall be covered by the claims of the utility model and the scope of the description.

以上所述仅为本实用新型的较佳实施例而已,并不用以限制本实用新型,凡在本实用新型的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围之内。The above descriptions are only preferred embodiments of the present utility model, and are not intended to limit the present utility model. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present utility model shall be included in the Within the protection scope of the present utility model.

Claims (9)

1. The utility model provides a coil of strip circumference baling equipment which characterized in that includes:
the steel coil packing, rotating and transporting device (1) is used for winding a packing belt (6) on the outer side of a steel coil (7) to be processed;
the steel coil packing belt (6) welding device (2) is used for welding the packing belt (6) and the steel coil (7) to be processed;
the steel coil packing and conveying device (4) is used for conveying a packing belt (6) to the steel coil packing and rotating conveying device (1);
a feeding device (5) of a steel coil packing belt (6) for conveying the packing belt (6) to the steel coil packing belt feeding device (4).
2. The steel coil circumferential packing equipment as claimed in claim 1, wherein: the steel coil packaging, rotating and transporting device (1) comprises a frame (101) and two conveying roller sets arranged side by side, wherein each conveying roller set comprises a plurality of conveying rollers, the conveying rollers are rotatably connected with the frame (101), the two conveying roller sets are respectively and correspondingly provided with driving assemblies for driving the conveying rollers in the conveying roller sets to rotate, and conveying channels are formed on the two conveying roller sets;
each conveying roller set is correspondingly provided with a clamping assembly, and a clamping position for clamping a steel coil (7) to be processed is formed between the two clamping assemblies;
the clamping assembly comprises a clamping mounting plate (111), a clamping cylinder (107) and two clamping rollers (108) which are rotatably connected with the clamping mounting plate (111), a shell of the clamping cylinder (107) is fixedly connected with the frame (101), and an output shaft of the clamping cylinder (107) is hinged with the clamping mounting plate (111);
the distance between the axes of the two clamping rollers (108) is smaller than the diameter of the steel coil (7) to be processed;
the frame (101) is fixedly provided with a guide rod (109) arranged along the moving direction of a clamping mounting plate (111), the clamping mounting plate (111) is fixedly provided with a linear bearing (110) matched with the guide rod (109), and the guide rod (109) is arranged on the inner side of the linear bearing (110);
the height of the clamping roller (108) is greater than that of the steel coil (7) to be processed;
the conveying roller and the clamping roller (108) are both structural members made of wear-resistant steel;
the conveying roller in the conveying roller group is provided with a gear, the gears of adjacent conveying rollers are meshed through a connecting gear, the conveying roller group comprises a first conveying roller group (102) and a second conveying roller group (103), the driving assembly comprises a first motor (104) and a second motor (105), an output shaft of the first motor (104) is fixedly provided with a first transmission gear, and the first transmission gear is meshed with the gear on the conveying roller in the first conveying roller group (102);
and a transmission roller (106) is fixedly arranged on an output shaft of the second motor (105), the transmission roller (106) is rotatably connected with the frame (101), a second transmission gear is fixedly arranged on the transmission roller (106), and the second transmission gear is meshed with a gear on a transmission roller in the second transmission roller set (103).
3. The steel coil circumferential packing equipment as claimed in claim 1, wherein: the welding device (2) for the steel coil packing belt (6) comprises a welding base (201), a welding assembly (202) and a pressing wheel (203), the pressing wheel (203) is rotatably connected with the pressing rod (208), the pressing rod (208) is movably connected with the welding base (201), the welding assembly (202) is correspondingly provided with a welding linear driving assembly (204) for driving the welding assembly (202) to move, the pressing rod (208) is correspondingly provided with a pressing linear motion assembly (205) for driving the pressing rod (208) to move, and the moving directions of the welding assembly (202) and the pressing rod (208) are consistent;
the welding linear driving assembly (204) is a welding driving cylinder, a shell of the welding driving cylinder is hinged with the welding base (201), and an output shaft of the welding driving cylinder is hinged with the welding assembly (202);
a pressing guide block (207) is fixedly arranged on the pressing rod (208), a guide bottom plate (217) is fixedly arranged on the welding base (201), guide side plates (218) are fixedly arranged on two sides of the guide bottom plate (217), a guide top plate (219) is fixedly arranged at the top ends of the guide side plates (218), a pressing guide channel matched with the pressing guide block (207) is formed between the bottom plate (217) and the top plate (219) and between the two side plates (218), and the guide block is arranged on the inner side of the guide channel;
the end surfaces of the bottom plate (217), the top plate (219) and the two side plates (218) close to the guide channel are fixedly provided with a compression sliding plate (220), and the compression sliding plate (220) is a structural member made of nylon;
both sides have set firmly welding guide block (206) on welding subassembly (202), set firmly two and correspond L shape deflector (216) that set up on welding base (201), form between welding base (201) and two L shape deflectors (216) and welding guide block (206) assorted welding direction passageway, install in welding direction passageway inboardly welding guide block (206), all set firmly welding slide (221) on welding base (201), L shape deflector (216) are close to the terminal surface of welding direction passageway, welding slide (221) are the structure of nylon material.
4. The steel coil circumferential packing equipment as claimed in claim 3, wherein: the axis of the pressing wheel (203) is perpendicular to the welding base (201), a pressing annular groove (20301) is formed in the side wall of the pressing wheel (203), the depth of the pressing annular groove (20301) is smaller than the thickness of the packing belt (6), and the width of the pressing annular groove (20301) is matched with the width of the packing belt (6);
the welding assembly (202) is a resistance welding machine, the resistance welding machine comprises two welding guns (20201), the heights of the two welding guns (20201) are consistent, and the two welding guns are respectively positioned on two sides of the axis of the pressing wheel (203);
a limiting plate (215) is fixedly arranged on the welding assembly (202), a limiting mounting seat (209) is fixedly arranged on the welding base (201), a threaded hole is formed in the limiting mounting seat (209), a limiting bolt (210) is correspondingly arranged on the limiting plate (215), and the limiting bolt (210) is in threaded connection with the limiting mounting seat (209);
a stud of the limiting bolt (210) limits the limiting plate (215), and a buffer (211) is fixedly arranged at one end, close to the limiting plate (215), of the stud;
the welding base (201) is provided with a first position sensor (213) and a second position sensor (214), the position sensors correspond to the position of the lower limiting plate (215) of the welding assembly (202) in the contraction state, and the second position sensor (214) corresponds to the position of the lower limiting plate (215) of the welding assembly (202) in the extension state;
the welding base (201) is provided with an adjusting plate (212) fixedly, the adjusting plate (212) is provided with a strip-shaped through hole (21201) arranged along the moving direction of the welding assembly (202), and the position sensing device II (214) can be movably connected with the strip-shaped through hole (21201) on the inner side.
5. The steel coil circumferential packing equipment as claimed in claim 1, wherein: the steel coil circumferential packing equipment further comprises a packing belt (6) guiding device (3), the packing belt (6) guiding device (3) comprises a guiding base (401) and two side guide plates (402) which are arranged in parallel, the bottom ends of the two side guide plates (402) are fixedly connected with the guiding base (401), a packing belt (6) guiding channel is formed between the two side guide plates (402), one end of the packing belt (6) guiding channel corresponds to a discharge hole of a belt conveying device of the packing belt (6), and the other end of the packing belt (6) guiding channel corresponds to the side wall of a steel coil (7) to be processed;
the packaging belt is characterized in that vertical guide wheels (405) are arranged on the guide base (401), the vertical guide wheels (405) are rotatably connected with the guide base (401), the number of the vertical guide wheels (405) is multiple, the vertical guide wheels are uniformly arranged along the length direction of the side guide plate (402), the side wall of each vertical guide wheel (405) protrudes out of the end surface of the side guide plate (402) close to a guide channel of the packaging belt (6), and every two vertical guide wheels (405) are correspondingly arranged to form a vertical guide wheel set; a roller guide channel is formed between the two vertical guide wheels (405) of each guide wheel set;
a flat guide wheel (403) group is correspondingly arranged on a roller guide channel of each guide wheel group, each flat guide wheel group comprises two flat guide wheels (403), each flat guide wheel (403) is rotatably connected with a guide base (401), the roller guide channel is positioned between the two flat guide wheels (403), one flat guide wheel (403) is rotatably and fixedly connected with the guide base (401), the other flat guide wheel (403) is rotatably connected with a flat guide mounting plate, the guide mounting plate is provided with an adjusting hole, a mounting screw rod (404) is fixedly arranged on the guide base (401), the mounting screw rod (404) penetrates through the adjusting hole, the mounting screw rod (404) is correspondingly provided with two adjusting nuts (408), and the adjusting nuts (408) are both in threaded connection with the mounting screw rod (404) and clamp the guide mounting plate;
one end of the side guide plate (402) close to the belt feeding device of the packing belt (6) is bent outwards to form an inclined plate (406), a trapezoidal guide channel is formed between the two inclined plates (406), and cover plates (407) are fixedly arranged on the two inclined plates (406).
6. The steel coil circumferential packing equipment as claimed in claim 1, wherein: the steel coil packing and feeding device (4) comprises:
a belt length detection means (303), the belt length detection means (303) detecting the moving length of the packing belt (6);
a strap shearing assembly (305), wherein the strap shearing assembly (305) shears the packing strap (6);
the clamping and conveying assembly (304), the clamping and conveying assembly (304) clamps the packing belt (6) and drives the packing belt (6) to move to the belt shearing assembly (305);
-a tensioning assembly (302) for clamping the strapping band (6) such that tension is generated in the strapping band (6) between the tensioning assembly (302) and the pinch assembly (304), the band length detection assembly (303) being mounted between the pinch assembly (304) and the tensioning assembly (302).
7. The steel coil circumferential packing equipment as claimed in claim 6, wherein: the pinch assembly (304) comprises a driving pinch roll (30402) and a driven pinch roll (30401) which is arranged corresponding to the driving pinch roll (30402), the driving pinch roll (30402) is correspondingly provided with a pinch rotation driving assembly (30407) for driving the driving pinch roll (30402) to rotate, the driven pinch roll (30401) is rotatably connected with a pinch sliding plate (30405), and the pinch sliding plate (30405) is correspondingly provided with a pinch linear motion assembly (30406) for driving the sliding plate to move linearly;
a clamping position for clamping the packing belt (6) is formed between the driving pinch roll (30402) and the driven pinch roll (30401);
the pinch rotating drive component (30407) is a motor, a shell of the motor is fixedly connected with the belt conveying base (301), and an output shaft of the motor is fixedly connected with the driving pinch roll (30402);
the linear motion sending assembly is an air cylinder, a shell of the air cylinder is hinged with the belt conveying base (301), and an output shaft of the air cylinder is hinged with the pinch sliding plate (30405);
a pinch annular boss (30404) is fixedly arranged on the side wall of the driving pinch roll (30402), a pinch annular groove (30403) matched with the pinch annular boss (30404) is formed in the side wall of the driven pinch roll (30401), and a clamping position for clamping a packing belt (6) is formed between the pinch annular boss (30404) and the pinch annular groove (30403);
the outer surfaces of the clamping and conveying annular boss (30404) and the clamping and conveying annular groove (30403) are provided with anti-skid lines;
the tensioning assembly (302) comprises a movable tensioning roller (30202) and two fixed tensioning rollers (30201), the fixed tensioning roller (30201) is rotatably connected with the belt feeding base (301), the movable tensioning roller (30202) is rotatably connected with a tensioning sliding plate (30204), the tensioning sliding plate (30204) is correspondingly provided with a tensioning linear motion assembly for driving the tensioning sliding plate (30204) to linearly move, and the tensioning sliding plate (30204) is movably connected with the belt feeding base (301);
the two fixed tensioning rollers (30201) are arranged perpendicular to the belt feeding base (301), and the position of the gap between the movable tensioning roller (30202) and the two fixed tensioning rollers (30201) corresponds;
the tensioning linear motion assembly comprises a tensioning screw rod (30203) and a tensioning nut (30205) matched with the tensioning screw rod (30203), the tensioning nut (30205) is fixedly connected with the tape conveying base (301), and the tensioning screw rod (30203) and the tensioning nut (30205) are installed in a matched mode;
one end of the tensioning screw rod (30203) is fixedly provided with a tensioning limiting disc (30207), the diameter of the tensioning limiting disc (30207) is larger than that of the tensioning screw rod (30203), the other end of the tensioning screw rod is fixedly provided with a handle, a limiting groove matched with the tensioning limiting disc (30207) is formed in the tensioning sliding plate (30204), and the tensioning limiting disc (30207) is installed on the inner side of the limiting groove;
the tensioning device is characterized in that the tensioning device comprises a movable tensioning roller (30202) and a fixed tensioning roller (30201), wherein a tensioning annular groove (30206) matched with a packing belt (6) is formed in the side wall of the tensioning roller, and the width of the tensioning annular groove (30206) is matched with the width of the packing belt (6).
8. The steel coil circumferential packing equipment as claimed in claim 6, wherein: the belt shearing assembly (305) comprises a fixed shearing edge (30501) and a movable shearing edge (30502), the fixed shearing edge (30501) is fixedly connected with the belt conveying base (301), and the movable shearing edge (30502) is correspondingly provided with a belt shearing linear motion assembly (30504) for driving the movable shearing edge (30502) to move linearly;
the belt shearing linear motion assembly (30504) is a hydraulic cylinder, a shell of the hydraulic cylinder is fixedly connected with the belt conveying base (301), and an output shaft of the hydraulic cylinder is fixedly connected with the movable shear blade (30502) through a belt shearing sliding plate (30503);
a working position for shearing the packing belt (6) is formed between the fixed shear blade (30501) and the movable shear blade (30502);
the blade of the fixed shear blade (30501) is perpendicular to the belt conveying base (301), the blade of the movable shear blade (30502) is obliquely arranged, and an included angle formed between the blade of the movable shear blade (30502) and the blade of the fixed shear blade (30501) is 1-4 degrees;
the heights of the fixed shear blade (30501) and the movable shear blade (30502) are greater than the width of the packing belt (6);
a gap is formed between the side wall of the fixed shear blade (30501) close to the movable shear blade (30502) and the movable shear blade (30502), and the width of the gap is 0.2mm-0.3mm;
the belt length detection assembly (303) comprises a detection roller (30301) and a tightening roller (30302), wherein the detection roller (30301) is rotatably connected with the belt conveying base (301); the detection roller (30301) is correspondingly provided with an encoder (30303), a shell of the encoder (30303) is fixedly connected with the belt conveying base (301), and an output shaft of the encoder (30303) is coaxially arranged with the detection roller (30301) and fixedly connected with the detection roller (30301);
the tightening roller (30302) is rotatably connected with the detection sliding plate (30304), a guide rail is fixedly arranged on the base, the detection sliding plate (30304) is movably connected with the guide rail, and the detection sliding plate (30304) is correspondingly provided with a detection linear motion assembly for driving the detection sliding plate (30304) to move in the guide rail direction;
a clamping position for clamping the packing belt (6) is formed between the detection roller (30301) and the jacking roller (30302);
the linear motion detection assembly comprises a detection lead screw (30305) and a detection nut (30308) matched with the detection lead screw (30305), the detection nut (30308) is fixedly connected with the belt conveying base (301), and the detection lead screw (30305) and the detection nut (30308) are installed in a matched mode;
a handle is fixedly arranged at one end of the detection screw rod (30305), and the detection screw rod (30305) corresponds to the detection sliding plate (30304);
a jacking plate (30306) is arranged between the detection sliding plate (30304) and the detection linear motion assembly, a guide hole is formed in the jacking plate (30306), a jacking guide rod (30310) is arranged in the guide hole, and the jacking guide rod (30310) penetrates through the guide hole and is fixedly connected with the detection sliding plate (30304) through threads;
a compression spring (30309) is arranged between the detection sliding plate (30304) and the tightening plate (30306), and the compression spring (30309) is mounted on the outer side of the tightening guide rod (30310);
a detection limiting disc (30307) is fixedly arranged at one end, far away from the handle, of the detection screw rod (30305), the diameter of the detection limiting disc (30307) is larger than that of the detection screw rod (30305), a rotating block corresponding to the detection limiting disc (30307) is fixedly arranged on the tightening plate (30306), a rotating groove corresponding to the detection limiting disc (30307) is formed in the rotating block, and the detection limiting disc (30307) is arranged on the inner side of the rotating groove;
the side walls of the detection roller (30301) and the jacking roller (30302) are provided with anti-slip lines.
9. The steel coil circumferential packing equipment as claimed in claim 1, characterized in that: the feeding device (5) for the steel coil packing belt (6) comprises a rotary disc (508), a feeding base (502) and a feeding disc (501), wherein the rotary disc (508) is rotatably connected with the feeding base (502), the feeding disc (501) is detachably connected with the rotary disc (508), a positioning boss (50101) matched with a central hole of the packing belt (6) is fixedly arranged at the upper end of the feeding disc (501), a plurality of positioning blocks (504) are fixedly arranged on the positioning boss (50101), threaded holes corresponding to inner walls of the packing belt (6) are formed in the positioning blocks (504), tightening bolts (505) are correspondingly arranged on the inner walls of the packing belt (6) in a rolling mode, the tightening bolts (505) are in threaded connection with the positioning blocks (504), and the tightening bolts (505) tightly press the inner walls of the packing belt (6) in a rolling mode;
the rotary table (508) is rotatably connected with the feeding base (502) through a bearing (503), the rotary table (508) is fixedly connected with the outer ring of the bearing (503), and the base is fixedly connected with the inner ring of the bearing (503);
a brake disc (506) is arranged on the outer ring of the bearing (503), a brake (507) corresponding to the brake disc (506) is fixedly arranged on the feeding base (502), the brake (507) comprises two correspondingly arranged brake pads, a brake clamping position is formed between the two brake pads, the brake disc (506) is arranged between the two brake pads, and the brake pads are correspondingly provided with driving components for driving the brake pads to move and clamp the brake disc (506);
the brake disc (506) is a structural member made of wear-resistant steel;
the feeding disc (501) is provided with a circular mounting groove at the bottom end, the rotary disc (508) is provided with a circular mounting boss matched with the circular mounting groove at the upper end, the circular mounting groove and the feeding disc (501) are coaxially arranged, the circular mounting boss is mounted on the inner side of the circular mounting groove, the circular mounting boss and the rotary disc (508) are coaxially arranged, and the positioning boss (50101) and the feeding disc (501) are coaxially arranged;
a plurality of connecting bolts (509) are arranged on the rotating disc (508),
an annular connecting plate (510) is fixedly arranged on the feeding disc (501), a limiting groove (501001) matched with a connecting bolt (509) is formed in the side wall of the annular connecting plate (510), one end of the connecting bolt (509) is hinged to the rotary disc (508), the other end of the connecting bolt (509) is installed on the inner side of the limiting groove (501001), a connecting nut (511) is arranged at one end, far away from the rotary disc (508), of the connecting bolt (509), the connecting nut (511) is in threaded connection with the connecting bolt (509), and the annular connecting plate (510) is tightly propped by the connecting nut (511);
the connecting bolts (509) are uniformly arranged along the axis of the rotating disc (508) in the axial direction;
the feeding discs (501) are multiple in number and have multiple types, and the positioning bosses (50101) of different types have different diameters, so that the feeding discs are suitable for packing belt (6) rolls without inner diameters.
CN202223255301.8U 2022-11-29 2022-11-29 A steel coil circumferential packing equipment Withdrawn - After Issue CN218806822U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202223255301.8U CN218806822U (en) 2022-11-29 2022-11-29 A steel coil circumferential packing equipment

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202223255301.8U CN218806822U (en) 2022-11-29 2022-11-29 A steel coil circumferential packing equipment

Publications (1)

Publication Number Publication Date
CN218806822U true CN218806822U (en) 2023-04-07

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN202223255301.8U Withdrawn - After Issue CN218806822U (en) 2022-11-29 2022-11-29 A steel coil circumferential packing equipment

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Country Link
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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115871982A (en) * 2022-11-29 2023-03-31 中重科技(天津)股份有限公司 A kind of steel coil circumferential packing equipment and packing method
CN117163367A (en) * 2023-09-19 2023-12-05 安徽燊泰智能设备有限公司 Belt type packing equipment for steel and packing method for improving efficiency by using belt type packing equipment

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115871982A (en) * 2022-11-29 2023-03-31 中重科技(天津)股份有限公司 A kind of steel coil circumferential packing equipment and packing method
CN115871982B (en) * 2022-11-29 2025-08-22 中重科技(天津)股份有限公司 Steel coil circumferential packaging equipment and packaging method
CN117163367A (en) * 2023-09-19 2023-12-05 安徽燊泰智能设备有限公司 Belt type packing equipment for steel and packing method for improving efficiency by using belt type packing equipment

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