CN218806797U

CN218806797U - Automatic filling device

Info

Publication number: CN218806797U
Application number: CN202223085882.5U
Authority: CN
Inventors: 王小东; 谢旦; 谢建红
Original assignee: Suzhou Chuangshi Hongneng Transmission Equipment Technology Co ltd
Current assignee: Suzhou Chuangshi Hongneng Transmission Equipment Technology Co ltd
Priority date: 2022-11-18
Filing date: 2022-11-18
Publication date: 2023-04-07
Anticipated expiration: 2032-11-18

Abstract

The utility model discloses an automatic filling device, which comprises a supporting frame, a weighing mechanism and a filling mechanism, wherein the filling mechanism is arranged on the supporting frame and is positioned above the weighing mechanism; the filling mechanism comprises a filling pipe, a first electric cylinder and a mobile servo motor, the first electric cylinder is arranged on the support frame and connected with the mobile servo motor, and the filling pipe is connected with the first electric cylinder and can move up and down under the driving of the first electric cylinder; the filling pipe is provided with a raw material inlet, the bottom of the filling pipe is provided with a valve, and the valve is controlled by a second electric cylinder and a valve servo motor. This practicality is through the mechanism control of weighing filling process, and through the size that second electric jar and valve servo motor control flap opened, improve the control accuracy, wash through the wash bowl and fill the dress pipe, realized full-automatic filling process, reduced the human cost, improved and filled dress precision, efficiency.

Description

Automatic filling device

Technical Field

The utility model belongs to the technical field of equipment for packing, concretely relates to automatic filling device.

Background

The chemical barrel is a tool for holding chemical articles widely applied to the fields of chemical industry, dye, medicine and pesticide, and is an ideal choice for packaging materials for long-distance transportation of chemical products at present. At present, in order to store chemical products in a chemical barrel, the chemical barrel is filled in a manual mode, and the precision is low, the labor cost is high, and the production efficiency is low.

SUMMERY OF THE UTILITY MODEL

To the above prior art, the utility model provides an automatic filling device to there are the problem that the precision is low, inefficiency, human cost are high in the solution current chemical industry bucket filling process.

In order to achieve the above purpose, the utility model adopts the technical scheme that: the automatic filling device comprises a support frame, a weighing mechanism and a filling mechanism, wherein the filling mechanism is arranged on the support frame and is positioned above the weighing mechanism; the filling mechanism comprises a filling pipe, a first electric cylinder and a mobile servo motor, the first electric cylinder is arranged on the support frame and connected with the mobile servo motor, and the filling pipe is connected with the first electric cylinder and can move up and down under the driving of the first electric cylinder; the filling pipe is provided with a raw material inlet, the bottom of the filling pipe is provided with a valve, and the valve is controlled by a second electric cylinder and a valve servo motor.

This practicality adopts above-mentioned technical scheme's beneficial effect is: the filling process can be monitored by the weighing mechanism, and the filling is stopped when the filling weight reaches a set value. Fill the mechanism and be used for carrying out the material to the chemical industry bucket and fill, in the raw materials import on the material through filling the filler pipe gets into the filler pipe, in the chemical industry bucket was gone into to rethread bottom valve. The opening size of the valve is controlled through the second electric cylinder and the valve servo motor, namely the height of the valve is adjusted, so that the material flow is controlled, and the control precision is high. Through the height of first electric jar with remove servo adjustable filling pipe to make filling pipe follow liquid level altitude and remove, guarantee that filling pipe is located the liquid level top, thereby make weighing mechanism's weighing data accurate.

On the basis of the technical scheme, the utility model discloses can also do following improvement.

Furthermore, there is the cylinder between filler pipe and the first electric jar, and filler pipe and first electric jar set up respectively in the cylinder both ends.

This practicality adopts above-mentioned further technical scheme's beneficial effect to be: through set up the cylinder between filling pipe and first electric jar for filling pipe can carry out the back-and-forth movement in the horizontal direction, with the bung hole position matching of different chemical industry buckets.

Furthermore, a splash guard is arranged below the filling pipe, and a hole for the filling pipe to pass through is formed in the splash guard.

This practicality adopts above-mentioned further technical scheme's beneficial effect to be: in the filling process, the splash guard can seal the opening of the chemical barrel, and the filling pipe penetrates through the hole in the splash guard to fill, so that the materials can be prevented from splashing around in the filling process.

Further, the anti-splash plate is arranged on a first rotary cylinder and can be driven by the first rotary cylinder to rotate, and the first rotary cylinder is arranged on the support frame.

This practicality adopts above-mentioned further technical scheme's beneficial effect to be: when not filling yet, the first revolving cylinder of accessible will prevent that the splash board rotates to support frame one side to place the chemical bucket on weighing mechanism fast. After placing the chemical bucket on weighing mechanism, the rethread first revolving cylinder will prevent that the splash board is rotatory to the bucket mouthful department of chemical bucket.

Furthermore, a liquid receiving disc is arranged below the filling pipe, the liquid receiving disc is arranged on a second rotary cylinder and can be driven by the second rotary cylinder to horizontally rotate, and the second rotary cylinder is arranged on the support frame.

This practicality adopts above-mentioned further technical scheme's beneficial effect to be: the liquid receiving disc is used for receiving the materials dripped from the valve of the filling pipe so as to prevent the residual materials at the valve of the filling pipe from dripping after filling is finished. Before filling, the liquid receiving disc can be rotated to one side of the supporting frame through the second rotating air cylinder, so that filling is facilitated.

Furthermore, a cleaning barrel is arranged below the liquid receiving disc, the outer diameter of the filling pipe is smaller than the inner diameter of the cleaning barrel and can be inserted into the cleaning barrel, a water inlet and a water outlet are formed in the cleaning barrel, the cleaning barrel is arranged on a third rotary cylinder and can be driven by the third rotary cylinder to rotate horizontally, and the third rotary cylinder is arranged on the support frame.

This practicality adopts above-mentioned further technical scheme's beneficial effect to be: the wash bowl is used for wasing filling remaining feed liquid on the dress pipe, fills after the dress, will fill in the dress pipe inserts the wash bowl, and water inlet and play water are carried out respectively to water inlet and delivery port on the rethread wash bowl to it is clean to fill the dress pipe sanitization. Before filling, the cleaning barrel can be rotated to one side of the supporting frame through the third rotating cylinder, so that filling is facilitated.

Further, the weighing mechanism includes jacking panel, the balance body, balance body mounting panel and jacking cylinder, and the balance body sets up on balance body mounting panel and sets up in jacking panel below, and jacking cylinder sets up in balance body mounting panel below and can drive balance body mounting panel and reciprocate.

This practicality adopts above-mentioned further technical scheme's beneficial effect to be: the jacking panel is used for holding the chemical industry bucket, through the height of the adjustable chemical industry bucket of jacking cylinder to make the chemical industry bucket of co-altitude all can match with splash shield, filling the filler pipe. The scale body is used for real-time monitoring the weight of the filling material, and can adjust the height of the filling pipe according to the weight of the filling material, so that the filling pipe moves along with the height of the liquid level, the opening size of the valve is adjusted, the flow of the material is controlled, and the filling precision is improved.

The utility model has the advantages that: this practicality is through the size that weighing machine constructs the control and fills the process, opens through second electric jar and valve servo motor control flap, improves control accuracy, washs through the wash bowl and fills the pipe, has realized full-automatic filling process, has reduced the human cost, has improved and has filled dress precision, efficiency.

Drawings

Fig. 1 is a schematic structural view of the present invention;

fig. 2 is a schematic structural view of the weighing mechanism of the present invention;

the device comprises a support frame 1, a weighing mechanism 2, a filling pipe 3, a first electric cylinder 4, a movable servo motor 5, a raw material inlet 6, a valve 7, a valve 8, a second electric cylinder 9, a valve servo motor 10, a cylinder 11, a splash-proof plate 12, a hole 13 and a first rotary cylinder. 14. Liquid receiving disc 15, second rotary cylinder 16, cleaning cylinder 17, water inlet 18, water outlet 19, third rotary cylinder 20, jacking panel 21, scale body 22, scale body mounting plate 23 and jacking cylinder.

Detailed Description

The following describes the embodiments of the present invention in detail with reference to the attached drawings.

The embodiment of the utility model provides an in, as shown in fig. 1, 2, provide an automatic filling device, fill the mechanism including support frame 1, the weighing machine who is used for the monitoring to fill the progress 2 and be used for controlling the filling process, fill the mechanism and set up on support frame 1 and be located weighing machine 2 tops, can fill the filling process that the mechanism was filled according to the weight data control of weighing machine 2's monitoring.

The filling mechanism comprises a filling pipe 3, a first electric cylinder 4 and a movable servo motor 5, wherein the first electric cylinder 4 is arranged on the support frame 1 through a screw or a welding mode and is connected with the movable servo motor 5, the filling pipe 3 is connected with the first electric cylinder 4 and can move up and down under the driving of the first electric cylinder 4, and therefore the first electric cylinder 4 can convert power provided by the movable servo motor 5 into linear power for the filling pipe 3 to move up and down. Be provided with raw materials import 6 on filling pipe 3, fill the bottom of pipe 3 and be provided with valve 7 to make material accessible raw materials import 6 and get into filling pipe 3, flow into the chemical drum from valve 7 again. The valve 7 is controlled by the second electric cylinder 8 and the valve servo motor 9, so that the opening size of the valve can be controlled by the second electric cylinder 8 and the valve servo motor 9, and the material flow is controlled. The cylinder 10 can be arranged between the filling pipe 3 and the first electric cylinder 4, and the filling pipe 3 and the first electric cylinder 4 are respectively arranged at two ends of the cylinder 10 in a screw or welding mode, so that the filling pipe 3 can move back and forth in the horizontal direction under the driving of the cylinder 10 to adapt to chemical barrels with different inlets.

Fill 3 below of dress pipe and still can set up splash shield 11, be provided with the hole 12 that can supply to fill dress pipe 3 and pass on splash shield 11 to make and fill dress pipe 3 and can pass the entering of hole 12 and fill, simultaneously splash shield 11 prevents that the material from splashing in the chemical drum bung hole. The splash guard 11 may be disposed on the first rotary cylinder 13 by a screw or welding method and may be driven by the first rotary cylinder 13 to rotate, wherein the first rotary cylinder 13 may be disposed on the support frame 1 by a screw or welding method, so that the splash guard 11 may rotate to the side of the support frame 1 when not being filled.

A liquid receiving disc 14 for receiving and taking materials left in the filling pipe 3 can be further arranged below the filling pipe 3, wherein the liquid receiving disc 14 can be arranged on a second rotary cylinder 15 through a screw or a welding mode and can be driven by the second rotary cylinder 15 to rotate horizontally, the second rotary cylinder 15 can be arranged on the support frame 1 through a screw or a welding mode, and therefore the liquid receiving disc 14 can rotate to the side face of the support frame 1 when liquid is not received.

Below the drip tray 14 there may also be arranged a washing cylinder 16 for washing the filling tube 3, the filling tube 3 having an outer diameter which is smaller than the inner diameter of the washing cylinder 16 and being insertable into the washing cylinder 16, so that washing can be carried out by dipping the filling tube 3 into the washing cylinder 16. Wherein, the cleaning barrel 16 can be provided with a water inlet 17 and a water outlet 18, so that water can be filled into the cleaning barrel 16 through the water inlet 17 and then discharged through the water outlet 18. The cleaning cylinder 16 can be arranged on the third rotary cylinder 19 through a fixing plate and a screw and can be driven by the third rotary cylinder 19 to rotate horizontally, and the third rotary cylinder 19 can be arranged on the support frame 1 through a screw or welding mode, so that the cleaning cylinder 16 can rotate to the side surface of the support frame 1 when not being cleaned.

The weighing mechanism 2 comprises a jacking panel 20 for containing the chemical barrel, a scale body 21 for weighing, a scale body mounting plate 22 for fixing the scale body 21 and a jacking cylinder 23 for adjusting the height of the chemical barrel. The scale body 21 can be disposed on the scale body mounting plate 22 by screws or welding and disposed below the jacking panel 20, and the jacking cylinder 23 can be disposed below the scale body mounting plate 22 by screws or welding and can drive the scale body mounting plate 22 to move up and down.

In standby mode: the valve 7 is in a closed state, the jacking cylinder 23 is in a descending state, the first rotary cylinder 13 is in an original point state (namely the splash guard 11 is not arranged below the filling pipe 3), the second rotary cylinder 15 is in a working state (namely the liquid receiving disc 14 is arranged below the filling pipe 3), the third rotary cylinder 19 is in an original point state (namely the cleaning cylinder 16 is not arranged below the filling pipe 3), and the moving servo motor 5 is in an original point state (namely the filling pipe 3 is arranged at the highest position).

When in work:

the chemical barrel is placed on the jacking panel 20, the jacking cylinder 23 rises, and the scale body data is cleared. Then, the second rotary cylinder 15 retracts (i.e. the liquid receiving tray 14 is moved away from the lower part of the filling pipe 3), the moving servo motor 5 rotates to drive the first electric cylinder 4 to move, the filling pipe 3 moves downwards to enter the chemical barrel, and if the weighing mechanism 2 collides with the barrel wall when entering the chemical barrel, the weighing mechanism 2 detects the weight abnormality and gives an alarm.

After the filling pipe 3 enters the barrel, the valve servo motor 9 rotates to open the valve 7 to the maximum, at the moment, the material flows out and starts to be filled, and the movable servo motor 5 slowly moves upwards according to the filling weight in the barrel obtained by weighing by the weighing mechanism 2.

When filling is to be finished, the movable servo motor 5 rotates to lift the filling pipe 3 away from the liquid level, the valve servo motor 9 rotates to close the valve 7, more accurate flow control is carried out, when the set target weight is reached, the valve servo motor 9 rotates to close the valve 7, the filling pipe 3 is lifted back to the original point, the second rotary cylinder 15 extends out of the working position, the liquid receiving disc 14 rotates to the position below the filling pipe 3, and the filling pipe returns to the standby state.

And when all filling is finished, entering a cleaning mode, returning the second rotary cylinder 15 to the original point, removing the liquid receiving disc 14 from the lower part of the filling pipe 3, extending the third rotary cylinder 19 out of the working position, moving the cleaning cylinder 16 to the lower part of the filling pipe 3, moving the servo motor 5 to rotate to enable the filling pipe 3 to move downwards to enter the cleaning cylinder 16, introducing a water source for cleaning, and returning to the standby state after cleaning is finished.

While the present invention has been described in detail and with reference to the accompanying drawings, it is not to be considered as limited to the scope of the invention. Various modifications and changes may be made by those skilled in the art without inventive step within the scope of the appended claims.

Claims

1. An automatic filling device, characterized in that: the device comprises a support frame (1), a weighing mechanism (2) and a filling mechanism, wherein the filling mechanism is arranged on the support frame (1) and is positioned above the weighing mechanism (2); the filling mechanism comprises a filling pipe (3), a first electric cylinder (4) and a movable servo motor (5), the first electric cylinder (4) is arranged on the support frame (1) and connected with the movable servo motor (5), and the filling pipe (3) is connected with the first electric cylinder (4) and can move up and down under the driving of the first electric cylinder (4); be provided with raw materials import (6) on filling pipe (3), filling pipe (3) bottom is provided with valve (7), valve (7) are through second electric jar (8) and valve servo motor (9) control.

2. The automatic filling device according to claim 1, wherein: a cylinder (10) is arranged between the charging pipe (3) and the first electric cylinder (4), and the charging pipe (3) and the first electric cylinder (4) are respectively arranged at two ends of the cylinder (10).

3. The automatic filling apparatus according to claim 1, wherein: a splash guard (11) is arranged below the filling pipe (3), and a hole (12) through which the filling pipe (3) can pass is formed in the splash guard (11).

4. The automatic filling device according to claim 3, wherein: the splash guard (11) is arranged on a first rotary cylinder (13) and can be driven by the first rotary cylinder (13) to rotate, and the first rotary cylinder (13) is arranged on the support frame (1).

5. The automatic filling apparatus according to claim 1, wherein: a liquid receiving disc (14) is arranged below the filling pipe (3), the liquid receiving disc (14) is arranged on a second rotary cylinder (15) and can be driven by the second rotary cylinder (15) to horizontally rotate, and the second rotary cylinder (15) is arranged on the support frame (1).

6. The automatic filling apparatus according to claim 5, wherein: a cleaning cylinder (16) is arranged below the liquid receiving disc (14), the outer diameter of the filling pipe (3) is smaller than the inner diameter of the cleaning cylinder (16) and can be inserted into the cleaning cylinder (16), a water inlet (17) and a water outlet (18) are formed in the cleaning cylinder (16), the cleaning cylinder (16) is arranged on a third rotary cylinder (19) and can be driven by the third rotary cylinder (19) to horizontally rotate, and the third rotary cylinder (19) is arranged on the support frame (1).

7. The automatic filling apparatus according to claim 1, wherein: weighing machine constructs (2) including jacking panel (20), the balance body (21), the balance body mounting panel (22) and jacking cylinder (23), the balance body (21) set up in on the balance body mounting panel (22) and set up in jacking panel (20) below, jacking cylinder (23) set up in balance body mounting panel (22) below can drive balance body mounting panel (22) reciprocates.