CN218778982U - Even formula thermal treatment quenching and tempering device - Google Patents
Even formula thermal treatment quenching and tempering device Download PDFInfo
- Publication number
- CN218778982U CN218778982U CN202222861511.5U CN202222861511U CN218778982U CN 218778982 U CN218778982 U CN 218778982U CN 202222861511 U CN202222861511 U CN 202222861511U CN 218778982 U CN218778982 U CN 218778982U
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- heating furnace
- heat insulation
- servo motor
- stage body
- table body
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- 238000005496 tempering Methods 0.000 title claims abstract description 25
- 238000010791 quenching Methods 0.000 title claims abstract description 21
- 230000000171 quenching effect Effects 0.000 title claims abstract description 21
- 238000007669 thermal treatment Methods 0.000 title claims abstract description 20
- 238000010438 heat treatment Methods 0.000 claims abstract description 90
- 230000000694 effects Effects 0.000 claims abstract description 14
- 239000010453 quartz Substances 0.000 claims abstract description 12
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N silicon dioxide Inorganic materials O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims abstract description 12
- 238000009413 insulation Methods 0.000 claims description 35
- 229920000742 Cotton Polymers 0.000 claims description 8
- 238000003466 welding Methods 0.000 description 4
- 239000000463 material Substances 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 238000004321 preservation Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000003750 conditioning effect Effects 0.000 description 1
- 238000013016 damping Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000010030 laminating Methods 0.000 description 1
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Abstract
The utility model discloses an even formula thermal treatment quenching and tempering device, which comprises a bracket, the heating furnace is installed on the top of support, the lateral wall of heating furnace is provided with thermal-insulated structure, quartz heating pipe is installed to the inside wall of heating furnace, the one end of heating furnace is provided with unloading mechanism, articulated the installing qianmen of one side of heating furnace, the articulated back door of installing of opposite side of heating furnace. The utility model discloses a be provided with first servo motor, lower stage body, go up stage body and first telescopic cylinder, the top of the inside lower stage body of heating furnace is put to the work piece when this quenching and tempering device uses is heated, can drive down the stage body and rotate in the inside of heating furnace through the bottom at lower stage body is provided with first servo motor for the work piece that the stage body top was put down rotates, thereby make the work piece can be at the inside thermally equivalent of heating furnace, it is better to the thermal treatment quenching and tempering effect of this work piece.
Description
Technical Field
The utility model relates to a thermal treatment quenching and tempering technical field specifically is an even formula thermal treatment quenching and tempering device.
Background
Thermal treatment tempering is a processing technology for heating and adjusting a workpiece at high temperature to ensure that the workpiece has good comprehensive mechanical properties, the properties and the material of the workpiece are adjusted to a great extent, and the corresponding toughness, the strength and the like of the workpiece have good properties.
Chinese patent is granted No. CN210826282, announces day 2020.06.23, discloses a sprocket thermal treatment quenching and tempering equipment, which comprises a furnace body, the upper end fixed weld of furnace body has the supporting shoe, the through-hole has been seted up on the lateral wall of supporting shoe, the inside slip of through-hole is pegged graft and is had concave frame, set up flutedly on the lateral wall of through-hole, the fixed welding of interior bottom of recess has the fixing base, the upper end of fixing base is rotated and is connected with the gyro wheel, concave frame laminating in the upper end of gyro wheel, and the lower extreme of concave frame rotates respectively through damping bearing and is connected with two sets of connecting blocks, the fixed welding of one end of connecting block has the clamp splice that is used for the clamping sprocket, the other end fixed welding of connecting block has the spliced pole, the one end fixed welding of spliced pole has the handle. The utility model discloses can take out a set of clamp splice from the furnace body through the pulling handle, send into another group of clamp splice simultaneously and heat in the furnace body, can realize getting material or material loading and thermal treatment go on in step, time saving, the efficiency is promoted, when this sprocket thermal treatment quenching and tempering equipment used, the both sides of furnace body all are provided with a body, this department has no way to be heated the sprocket, so make being heated of sprocket not enough even quenching and tempering effect relatively poor, so design an even formula thermal treatment quenching and tempering device, make the work piece can rotate the thermally equivalent in the inside of furnace body, the quenching and tempering effect is better.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide an even formula thermal treatment quenching and tempering device to solve the inhomogeneous problem of being heated of thermal treatment quenching and tempering process work piece that proposes in the above-mentioned background art.
In order to achieve the above object, the utility model provides a following technical scheme: the utility model provides an even formula thermal treatment quenching and tempering device, includes the support, the heating furnace is installed on the top of support, the lateral wall of heating furnace is provided with thermal-insulated structure, quartz heating pipe is installed to the inside wall of heating furnace, the inside bottom activity of heating furnace is provided with down the stage body, and the bottom of stage body installs first servo motor down, the inside top activity of heating furnace is provided with the stage body, and the top of the stage body is provided with first telescopic cylinder, the one end of heating furnace is provided with unloading mechanism, the articulated qianmen of installing in one side of heating furnace, the articulated back door of installing of opposite side of heating furnace.
Preferably, the upper table body and the lower table body have the same size, and the upper table body and the lower table body are located on the same vertical center line.
Preferably, the heat insulation structure comprises a heat insulation plate, the heat insulation plate is installed on the outer side wall of the heating furnace, heat insulation cotton is installed on the outer side wall of the heat insulation plate, and a heat insulation plate is installed on the outer side wall of the heat insulation cotton.
Preferably, the quartz heating pipes are arranged in two groups, and the two groups of quartz heating pipes are symmetrically distributed around the central axis of the heating furnace.
Preferably, unloading mechanism includes the mounting bracket, the mounting bracket is installed in the top of heating furnace one side, electronic track is installed to the bottom of mounting bracket, electronic orbital internally mounted has the flexible cylinder of second, second servo motor is installed to the bottom of the flexible cylinder of second, the flexible cylinder of fourth is installed to one side of second servo motor, one side of the flexible cylinder of fourth is provided with the flexible cylinder of third, and the anchor clamps are all installed to the one end of the flexible cylinder of third, one side of the flexible cylinder of second is provided with the guide bar, the lateral wall activity of guide bar is provided with the guide ring, and is fixed between one side of guide ring and the flexible cylinder of second and the second servo motor.
Preferably, the cross section of the guide ring is larger than that of the guide rod, and a sliding structure is formed between the guide ring and the guide rod.
Preferably, the clamps are provided with two sets, and the two sets of clamps are symmetric distribution about second servo motor's axis.
Compared with the prior art, the beneficial effects of the utility model are that: this even formula thermal treatment quenching and tempering device is rational in infrastructure, has following advantage:
(1) When the tempering device is used, a workpiece is placed above the lower table body in the heating furnace to be heated, the lower table body can be driven to rotate in the heating furnace through the first servo motor arranged at the bottom end of the lower table body, so that the workpiece placed above the lower table body rotates, the workpiece can be uniformly heated in the heating furnace, and the heat treatment tempering effect on the workpiece is better;
(2) The heating furnace has good heat preservation and heat insulation effects, heat generated in the heating furnace in the subsequent heat treatment process is not easy to loss outwards, resources are saved, and meanwhile, the better heat treatment effect of the heating furnace on workpieces can be guaranteed;
(3) Through being provided with unloading mechanism, the work piece after the thermal treatment has very big heat, is provided with unloading mechanism through one side at the heating furnace, and the electronic track among the unloading mechanism starts the anchor clamps that can promote the below and removes to one side, removes the inside of heating furnace and takes out the work piece after carrying out the centre gripping to the work piece of the inside thermal treatment of heating furnace, has realized that this thermal treatment quenching and tempering device has the function of unloading to make this quenching and tempering device's unloading efficiency promote greatly.
Drawings
Fig. 1 is a schematic front view of the present invention;
fig. 2 is a schematic side view of the present invention;
fig. 3 is a schematic view of a three-dimensional structure of the blanking mechanism of the present invention;
fig. 4 is a schematic diagram of a partially enlarged structure at a position in fig. 1 according to the present invention.
In the figure: 1. a heating furnace; 2. a thermally insulating structure; 201. a heat insulation plate; 202. heat preservation cotton; 203. a thermal insulation board; 3. a quartz heating pipe; 4. a support; 5. a first servo motor; 6. a lower table body; 7. a front door; 8. an upper table body; 9. a first telescopic cylinder; 10. a rear door; 11. a blanking mechanism; 1101. a guide bar; 1102. a second telescopic cylinder; 1103. an electric rail; 1104. a mounting frame; 1105. a guide ring; 1106. a second servo motor; 1107. a clamp; 1108. a third telescopic cylinder; 1109. and a fourth telescopic cylinder.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
Referring to fig. 1-4, the present invention provides an embodiment of: a uniform thermal treatment quenching and tempering device comprises a support 4, wherein a heating furnace 1 is installed at the top end of the support 4, a thermal insulation structure 2 is arranged on the outer side wall of the heating furnace 1, quartz heating pipes 3 are installed on the inner side wall of the heating furnace 1, the quartz heating pipes 3 are arranged in two groups, the two groups of quartz heating pipes 3 are symmetrically distributed about the central axis of the heating furnace 1, a lower table body 6 is movably arranged at the bottom end of the interior of the heating furnace 1, a first servo motor 5 is installed at the bottom end of the lower table body 6, an upper table body 8 is movably arranged at the top end of the interior of the heating furnace 1, a first telescopic cylinder 9 is arranged at the top end of the upper table body 8, a discharging mechanism 11 is arranged at one end of the heating furnace 1, a front door 7 is hinged to one side of the heating furnace 1, and a rear door 10 is hinged to the other side of the heating furnace 1;
the upper table body 8 and the lower table body 6 are the same in size, and the upper table body 8 and the lower table body 6 are positioned on the same vertical central line, so that a workpiece is clamped more stably, and the effect is better;
specifically, as shown in fig. 1, when the heating furnace is used, a workpiece is taken and placed above the lower table body 6, the position is adjusted and placed, then the first telescopic cylinder 9 is started to push the upper table body 8 to move downwards to limit the workpiece, and after the limiting is completed, the first servo motor 5 is started to drive the workpiece above the lower table body 6 to rotate in the heat treatment process to be uniformly heated in the heating furnace 1.
The heat insulation structure 2 comprises a heat insulation plate 203, the heat insulation plate 203 is arranged on the outer side wall of the heating furnace 1, heat insulation cotton 202 is arranged on the outer side wall of the heat insulation plate 203, and a heat insulation plate 201 is arranged on the outer side wall of the heat insulation cotton 202;
specifically, as shown in fig. 1 and fig. 4, when in use, the heat insulation board 201, the heat insulation cotton 202 and the heat insulation board 203 are wrapped on the outer side wall of the heating furnace 1 to form a protection at the outer side wall of the heating furnace 1, and perform heat insulation action at the outer side wall of the heating furnace 1 together, so that the heat treatment effect of the heating furnace 1 is better.
The blanking mechanism 11 comprises a mounting frame 1104, the mounting frame 1104 is mounted at the top end of one side of the heating furnace 1, an electric rail 1103 is mounted at the bottom end of the mounting frame 1104, a second telescopic cylinder 1102 is mounted inside the electric rail 1103, a second servo motor 1106 is mounted at the bottom end of the second telescopic cylinder 1102, a fourth telescopic cylinder 1109 is mounted at one side of the second servo motor 1106, a third telescopic cylinder 1108 is arranged at one side of the fourth telescopic cylinder 1109, clamps 1107 are mounted at one ends of the third telescopic cylinders 1108, a guide rod 1101 is arranged at one side of the second telescopic cylinder 1102, a guide ring 1105 is movably arranged on the outer side wall of the guide rod 1101, and one side of the guide ring 1105 is fixed between the second telescopic cylinder 1102 and the second servo motor 1106;
the cross section of the guide ring 1105 is larger than that of the guide bar 1101, and a sliding structure is formed between the guide ring 1105 and the guide bar 1101 to guide the up-and-down movement of the clamp 1107, so that the up-and-down movement of the clamp 1107 is more stable;
the two groups of clamps 1107 are arranged, and the two groups of clamps 1107 are symmetrically distributed about the central axis of the second servo motor 1106 and firmly clamp the workpiece;
specifically, as shown in fig. 2 and 3, in use, the rear door 10 of the heating furnace 1 is opened, the electric rail 1103 is started to drive the clamp 1107 to move to one side of the heating furnace 1, the fourth telescopic cylinder 1109 is opened afterwards to push the clamp 1107 to enter the heating furnace 1, the second servo motor 1106 rotates to adjust the clamp 1107 to a proper angle, the third telescopic cylinder 1108 pushes the clamp 1107 to open and clamp the outer side wall of the workpiece, then the third telescopic cylinder 1108 contracts to drive the clamp 1107 to clamp the heated workpiece, the clamped first telescopic cylinder 9 is started to drive the upper table body 8 to loosen the limit of the workpiece, meanwhile, the fourth telescopic cylinder 1109 contracts to drive the workpiece clamped by the clamp 1107 to come out of the heating furnace 1, and then the electric rail 1103 starts to drive the workpiece to move to one side of the heating furnace 1, so as to take out the heated workpiece, and the blanking efficiency of the thermal conditioning device is improved.
The working principle is as follows: when the heat insulation board is used, a workpiece needing heat treatment tempering is taken, then the front door 7 of the heating furnace 1 is opened, the workpiece is placed above the lower table body 6, the first telescopic cylinder 9 is started to push the upper table body 8 to be attached to the workpiece to limit the workpiece, then the front door 7 is closed to open the quartz heating pipe 3 inside the heating furnace 1 to heat the workpiece, when the workpiece is heated, the first servo motor 5 is started together to drive the lower table body 6 to rotate, so that the workpiece above the lower table body 6 rotates to be uniformly heated, when the workpiece is heated and taken out, the rear door 10 of the heating furnace 1 is opened, then the electric rail 1103 is started to drive the clamp 1107 to move to one side of the heating furnace 1, the fourth telescopic cylinder 1109 is started to push the clamp 1107 to enter the heating furnace 1 to clamp the heated workpiece, after the first telescopic cylinder 9 is started to drive the upper table body 8 to loosen the limit of the workpiece, meanwhile, the fourth telescopic cylinder 1109 is contracted to drive the clamp 1107 to drive the workpiece to drive the electric rail to move to one side of the workpiece to one side of the heating furnace 1, so that the heated workpiece is taken out, and the heat insulation board 203 and the heat insulation board 1 and the heat insulation board 202 used for heat treatment is ensured, and the heat insulation board 1 is uniformly used in the heat insulation board 1.
It is obvious to a person skilled in the art that the invention is not restricted to details of the above-described exemplary embodiments, but that it can be implemented in other specific forms without departing from the spirit or essential characteristics of the invention. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Claims (7)
1. The utility model provides an even formula thermal treatment quenching and tempering device, includes support (4), its characterized in that: heating furnace (1) is installed on the top of support (4), the lateral wall of heating furnace (1) is provided with thermal-insulated structure (2), quartz heating pipe (3) are installed to the inside wall of heating furnace (1), the inside bottom activity of heating furnace (1) is provided with down stage body (6), and installs first servo motor (5) down the bottom of stage body (6), the inside top activity of heating furnace (1) is provided with stage body (8), and the top of stage body (8) is provided with first telescopic cylinder (9), the one end of heating furnace (1) is provided with unloading mechanism (11), qianmen (7) are installed in one side of heating furnace (1) is articulated, back door (10) are installed in the opposite side of heating furnace (1) is articulated.
2. The uniform heat treatment quenching and tempering device according to claim 1, wherein: the upper table body (8) and the lower table body (6) are identical in size, and the upper table body (8) and the lower table body (6) are located on the same vertical center line.
3. The apparatus according to claim 1, wherein: the heat insulation structure (2) comprises a heat insulation plate (203), the heat insulation plate (203) is installed on the outer side wall of the heating furnace (1), heat insulation cotton (202) is installed on the outer side wall of the heat insulation plate (203), and the heat insulation plate (201) is installed on the outer side wall of the heat insulation cotton (202).
4. The apparatus according to claim 1, wherein: the quartz heating pipes (3) are arranged in two groups, and the two groups of quartz heating pipes (3) are symmetrically distributed about the central axis of the heating furnace (1).
5. The apparatus according to claim 1, wherein: unloading mechanism (11) include mounting bracket (1104), install in the top of heating furnace (1) one side mounting bracket (1104), electronic track (1103) is installed to the bottom of mounting bracket (1104), the internally mounted of electronic track (1103) has the flexible cylinder of second (1102), second servo motor (1106) are installed to the bottom of the flexible cylinder of second (1102), fourth telescopic cylinder (1109) is installed to one side of second servo motor (1106), one side of fourth telescopic cylinder (1109) is provided with the flexible cylinder of third (1108), and anchor clamps (1107) are all installed to the one end of the flexible cylinder of third (1108), one side of the flexible cylinder of second (1102) is provided with guide bar (1101), the lateral wall activity of guide bar (1101) is provided with guide ring (1105), and fixes between one side of guide ring (1105) and the flexible cylinder of second (1102) and second servo motor (1106).
6. The apparatus according to claim 5, wherein: the cross section of the guide ring (1105) is larger than that of the guide rod (1101), and a sliding structure is formed between the guide ring (1105) and the guide rod (1101).
7. The apparatus according to claim 5, wherein: the clamp (1107) is provided with two groups, and the two groups of clamps (1107) are symmetrically distributed around the central axis of the second servo motor (1106).
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN202222861511.5U CN218778982U (en) | 2022-10-28 | 2022-10-28 | Even formula thermal treatment quenching and tempering device |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202222861511.5U CN218778982U (en) | 2022-10-28 | 2022-10-28 | Even formula thermal treatment quenching and tempering device |
Publications (1)
Publication Number | Publication Date |
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CN218778982U true CN218778982U (en) | 2023-03-31 |
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Family Applications (1)
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CN202222861511.5U Expired - Fee Related CN218778982U (en) | 2022-10-28 | 2022-10-28 | Even formula thermal treatment quenching and tempering device |
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CN (1) | CN218778982U (en) |
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2022
- 2022-10-28 CN CN202222861511.5U patent/CN218778982U/en not_active Expired - Fee Related
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GR01 | Patent grant | ||
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CF01 | Termination of patent right due to non-payment of annual fee | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20230331 |