CN221833836U - Drilling device for ball valve production - Google Patents
Drilling device for ball valve production Download PDFInfo
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- CN221833836U CN221833836U CN202420065462.0U CN202420065462U CN221833836U CN 221833836 U CN221833836 U CN 221833836U CN 202420065462 U CN202420065462 U CN 202420065462U CN 221833836 U CN221833836 U CN 221833836U
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Abstract
Description
技术领域Technical Field
本实用新型涉及球阀生产用钻孔技术领域,具体为一种球阀生产用钻孔装置。The utility model relates to the technical field of drilling holes for ball valve production, in particular to a drilling hole device for ball valve production.
背景技术Background Art
球阀大多由金属零件加工拼接而成,其中就包括钻孔加工,在实际操作中,工作人员会将球阀构件放置在固定台上,对其进行固定后在进行钻孔工作,钻孔完毕后,需要暂停钻孔工作进行需要打孔的零件更换,影响工作效率,并且人工进行拆卸费时费力,固定力度不可控,会出现固定不牢固钻孔偏移的情况,现有可能已经存在解决上述技术问题的技术方案,鉴于此,本案想要提供一个替换或者替代的技术方案。Most ball valves are made by processing and splicing metal parts, which includes drilling. In actual operation, the staff will place the ball valve component on a fixed table, fix it and then perform the drilling work. After the drilling is completed, the drilling work needs to be suspended to replace the parts that need to be drilled, which affects the work efficiency. In addition, manual disassembly is time-consuming and labor-intensive, and the fixing force is uncontrollable, which may result in loose fixing and drilling deviation. There may already be technical solutions to solve the above technical problems. In view of this, this case wants to provide a replacement or alternative technical solution.
实用新型内容Utility Model Content
针对现有技术的不足,本实用新型提供了一种球阀生产用钻孔装置,解决了现有的钻孔加工中,工作人员会将球阀构件放置在固定台上,对其进行固定后在进行钻孔工作,钻孔完毕后,需要暂停钻孔工作进行需要打孔的零件更换,影响工作效率,并且人工进行拆卸费时费力,固定力度不可控,会出现固定不牢固钻孔偏移的情况的技术问题。In view of the deficiencies in the prior art, the utility model provides a drilling device for ball valve production, which solves the technical problems that in the prior drilling process, workers place the ball valve component on a fixed table, fix it and then carry out the drilling work. After the drilling is completed, the drilling work needs to be paused to replace the parts that need to be drilled, which affects the work efficiency. In addition, manual disassembly is time-consuming and labor-intensive, the fixing force is uncontrollable, and the drilling deviation may occur due to loose fixing.
为实现以上目的,本实用新型通过以下技术方案予以实现:一种球阀生产用钻孔装置,包括底座,所述底座上装配有承载台,所述承载台内部呈空腔结构,所述底座上并且位于承载台一侧装配有安装板,所述安装板侧壁以上装配有电动滑轨,所述电动滑轨移动端上装配有安装座,所述安装座内嵌装有旋转电机,所述旋转电机驱动端上装配有钻孔头,所述底座上并且位于承载台另一侧装配有快捷供料固定结构。To achieve the above purpose, the utility model is implemented through the following technical solutions: a drilling device for ball valve production, including a base, a bearing platform is installed on the base, the interior of the bearing platform is a cavity structure, a mounting plate is installed on the base and on one side of the bearing platform, an electric slide rail is installed above the side wall of the mounting plate, a mounting seat is installed on the moving end of the electric slide rail, a rotating motor is embedded in the mounting seat, a drilling head is installed on the driving end of the rotating motor, and a quick feeding fixing structure is installed on the base and on the other side of the bearing platform.
优选的,所述快捷供料固定结构包括,伺服电机、装配柱、第一电动推杆、顶柱以及固定部;Preferably, the quick feeding fixing structure comprises a servo motor, an assembly column, a first electric push rod, a top column and a fixing part;
所述伺服电机安置于底座上并且位于承载台另一侧,所述装配柱安置于伺服电机驱动端上,所述第一电动推杆嵌装于装配柱内,所述顶柱安置于第一电动推杆伸缩端上,所述固定部安置于顶柱上。The servo motor is arranged on the base and located on the other side of the supporting platform, the assembly column is arranged on the driving end of the servo motor, the first electric push rod is embedded in the assembly column, the top column is arranged on the telescopic end of the first electric push rod, and the fixing part is arranged on the top column.
优选的,所述固定部包括,横杆、两个装配架、四个顶杆、四个安装架以及四个第二电动推杆;Preferably, the fixing part includes a cross bar, two assembly racks, four top rods, four mounting racks and four second electric push rods;
所述横杆安置于顶柱上,两个所述装配架安置于横杆两侧壁上,每两个所述顶杆分别活动插装于每个所述装配架两支腿内,每两个所述安装架安置于每个所述装配架两支腿侧壁以上,每个所述第二电动推杆安置于每个所述安装架上,每个所述第二电动推杆伸缩端分别连接于每个所述顶杆端面上,每个所述顶杆上并且位于每个所述装配架内分别装配有弧形夹板。The cross bar is placed on the top column, the two assembly frames are placed on the two side walls of the cross bar, every two top rods are movably inserted into the two legs of each assembly frame, every two mounting frames are placed above the two leg side walls of each assembly frame, each second electric push rod is placed on each mounting frame, the telescopic end of each second electric push rod is respectively connected to the end surface of each top rod, and an arc-shaped clamping plate is respectively installed on each top rod and located in each assembly frame.
优选的,每个所述弧形夹板上分别装配有橡胶层。Preferably, each of the arc-shaped clamping plates is respectively equipped with a rubber layer.
优选的,所述承载台上壁开有通口,所述通口内装配有两个支撑架。Preferably, a through opening is opened on the upper wall of the supporting platform, and two supporting frames are installed in the through opening.
优选的,所述承载台前壁内嵌装有收集箱。Preferably, a collection box is embedded in the front wall of the supporting platform.
有益效果Beneficial Effects
本实用新型提供了一种球阀生产用钻孔装置。具备以下有益效果:实现了双头上料以及横向纵向固定,固定牢固,不会出现钻孔偏移的情况,在更换球阀构件时,无需暂停钻孔工作,实现连续性加工,提高工作效率。The utility model provides a drilling device for ball valve production, which has the following beneficial effects: double-head loading and horizontal and vertical fixation are realized, the fixation is firm, and there is no drilling deviation. When replacing the ball valve component, there is no need to suspend the drilling work, so continuous processing is realized and work efficiency is improved.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本实用新型所述一种球阀生产用钻孔装置的结构示意图。FIG1 is a schematic structural diagram of a drilling device for ball valve production according to the utility model.
图2为本实用新型所述一种球阀生产用钻孔装置的侧视剖面结构示意图。FIG2 is a schematic side cross-sectional structure diagram of a drilling device for ball valve production according to the utility model.
图3为本实用新型所述一种球阀生产用钻孔装置的俯视结构示意图。FIG3 is a schematic diagram of the top view of the structure of a drilling device for ball valve production according to the utility model.
图中:1-底座;2-承载台;3-安装板;4-电动滑轨;5-安装座;6-旋转电机;7-钻孔头;8-伺服电机;9-装配柱;10-第一电动推杆;11-顶柱;12-收集箱;13-横杆;14-装配架;15-顶杆;16-安装架;17-第二电动推杆;18-弧形夹板;19-橡胶层;20-支撑架。In the figure: 1-base; 2-carrying platform; 3-mounting plate; 4-electric slide rail; 5-mounting seat; 6-rotating motor; 7-drilling head; 8-servo motor; 9-assembly column; 10-first electric push rod; 11-top column; 12-collection box; 13-cross bar; 14-assembly frame; 15-top rod; 16-mounting frame; 17-second electric push rod; 18-arc splint; 19-rubber layer; 20-support frame.
具体实施方式DETAILED DESCRIPTION
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
通过本领域人员,将本案中所有电气件与其适配的电源通过导线进行连接,并且应该根据实际情况,选择合适的控制器,以满足控制需求,具体连接以及控制顺序,应参考下述工作原理中,各电气件之间先后工作顺序完成电性连接,其详细连接手段,为本领域公知技术,下述主要介绍工作原理以及过程,不在对电气控制做说明。Through the personnel in this field, all the electrical components in this case are connected to their corresponding power supplies through wires, and a suitable controller should be selected according to the actual situation to meet the control requirements. The specific connection and control sequence should refer to the following working principle, and the electrical connection between the electrical components is completed in the order of working in sequence. The detailed connection means are well-known technologies in this field. The following mainly introduces the working principle and process, and does not explain the electrical control.
基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。Based on the embodiments of the present utility model, all other embodiments obtained by ordinary technicians in the field without making any creative work shall fall within the scope of protection of the present utility model.
实施例:参照图1-3,实现了双头上料以及横向纵向固定,固定牢固,不会出现钻孔偏移的情况,在更换球阀构件时,无需暂停钻孔工作,实现连续性加工,提高工作效率,具体工作原理如下,工作人员将需要进行打孔的球阀构件拿取到装配架14之间并且位于安装在顶杆15上的弧形夹板18之间,安装在安装架16上的第二电动推杆17顶动安装在其伸缩端上的顶杆15相对运动,从而将球阀构件进行夹持,夹持完毕后,安装在底座1上的伺服电机8驱动端正向转动180度,使夹持的球阀构件位于支撑架20上方后停止待机,安装在装配柱9内的第一电动推杆10伸缩端下降,从而带动顶柱11下降,顶柱11带动横杆13下降,使夹持的球阀构件与支撑架20相接触,进行纵向辅助固定,固定完毕后,安装在安装板3上的电动滑轨4移动端下降,同时安装在安装座5呃逆的旋转电机6带动安装在其驱动端上的钻孔头7转动进行打孔,打孔完毕后,电动滑轨移动端复位,旋转电机6停止待机,第一电动推杆10顶动顶柱11上升设定高度,使打孔完毕的球阀构件离开支撑架20,伺服电机8驱动端反向转动180度,使固定好的球阀构件位于支撑架20上方后,第一电动推杆10再次下降进行纵向辅助固定,重复上述步骤进行连续性的快速供料钻孔工作即可,工作人员将打孔完毕的球阀构件取下,装配需要进行打孔的球阀构件即可,打孔过程中产生的铁屑会从通口落进收集箱12内进行收集,降低工作人员的清洁强度,橡胶层19用于增加摩擦力,提高夹持的稳定性。Embodiment: Referring to Figures 1-3, double-headed feeding and horizontal and vertical fixation are realized, the fixation is firm, and there will be no drilling deviation. When replacing the ball valve component, there is no need to pause the drilling work, so continuous processing is realized and work efficiency is improved. The specific working principle is as follows: the staff takes the ball valve component that needs to be punched to the assembly frame 14 and locates it between the arc-shaped clamping plates 18 installed on the top rod 15. The second electric push rod 17 installed on the mounting frame 16 pushes the top rod 15 installed on its telescopic end to move relative to it, thereby clamping the ball valve component. After clamping, the driving end of the servo motor 8 installed on the base 1 rotates 180 degrees in the positive direction, so that the clamped ball valve component is located above the support frame 20 and then stops waiting. The telescopic end of the first electric push rod 10 installed in the assembly column 9 descends, thereby driving the top column 11 to descend, and the top column 11 drives the cross bar 13 to descend, so that the clamped ball valve component contacts the support frame 20 for longitudinal auxiliary After the fixing is completed, the moving end of the electric slide rail 4 installed on the mounting plate 3 descends, and at the same time, the rotating motor 6 installed on the mounting seat 5 drives the drilling head 7 installed on its driving end to rotate for drilling. After the drilling is completed, the moving end of the electric slide rail is reset, and the rotating motor 6 stops waiting. The first electric push rod 10 pushes the push column 11 to rise to a set height, so that the drilled ball valve component leaves the support frame 20, and the servo motor 8 driving end rotates 180 degrees in the opposite direction, so that the fixed ball valve component is located above the support frame 20, and the first electric push rod 10 descends again for longitudinal auxiliary fixing, and the above steps are repeated to perform continuous rapid feeding drilling work. The staff will remove the drilled ball valve component and assemble the ball valve component that needs to be drilled. The iron filings generated during the drilling process will fall into the collection box 12 from the through port for collection, reducing the cleaning intensity of the staff. The rubber layer 19 is used to increase the friction and improve the stability of the clamping.
尽管已经示出和描述了本实用新型的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本实用新型的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本实用新型的范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims (6)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202420065462.0U CN221833836U (en) | 2024-01-11 | 2024-01-11 | Drilling device for ball valve production |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202420065462.0U CN221833836U (en) | 2024-01-11 | 2024-01-11 | Drilling device for ball valve production |
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| Publication Number | Publication Date |
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| CN221833836U true CN221833836U (en) | 2024-10-15 |
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| CN202420065462.0U Active CN221833836U (en) | 2024-01-11 | 2024-01-11 | Drilling device for ball valve production |
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| CN (1) | CN221833836U (en) |
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