CN218778505U - Multifunctional optical cable cabling process pay-off rack - Google Patents
Multifunctional optical cable cabling process pay-off rack Download PDFInfo
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- CN218778505U CN218778505U CN202222275698.0U CN202222275698U CN218778505U CN 218778505 U CN218778505 U CN 218778505U CN 202222275698 U CN202222275698 U CN 202222275698U CN 218778505 U CN218778505 U CN 218778505U
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- dancer
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- rack
- sleeve
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- 230000003287 optical effect Effects 0.000 title claims abstract description 24
- 238000000034 method Methods 0.000 title claims abstract description 20
- 229910052573 porcelain Inorganic materials 0.000 claims description 30
- 230000005540 biological transmission Effects 0.000 claims description 18
- 230000006835 compression Effects 0.000 claims description 13
- 238000007906 compression Methods 0.000 claims description 13
- 238000004519 manufacturing process Methods 0.000 abstract description 19
- 230000002950 deficient Effects 0.000 abstract description 5
- 238000001514 detection method Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000004804 winding Methods 0.000 description 1
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Abstract
The utility model discloses a multi-functional optical cable stranding process pay off rack. The utility model discloses a sleeve pipe dish utensil, fixed leading wheel, the dance ware that set up on the pay off rack, sleeve pipe dish utensil connects gradually fixed leading wheel, dance ware. The utility model has the advantages of as follows: 1) The human participation factor is less, and the production equipment is intelligentized; a plurality of production lines can be started while manpower is reduced, so that the labor cost is saved; 2) The error rate is reduced, the common defective products are prevented and controlled from the source, the rework rate is effectively reduced, the production cost is saved, and the production efficiency is improved.
Description
Technical Field
The utility model belongs to the technical field of the optical cable and specifically relates to a multi-functional optical cable stranding process pay off rack.
Background
With the coming of the 5G era, the demand of the optical cable is multiplied; the price of the optical cable is more and more transparent, and the labor cost is continuously increased; a large number of defective products are generated due to artificial reasons in the production of the optical cable cabling process, and the defective products are reworked continuously, so that the production efficiency is reduced;
to defect more than prior art or improve the demand, a cylinder type control has the optical cable stranding process pay off rack of self-cleaning function, and personnel that have reduced by a wide margin participate in, can detect sleeve pipe diameter size simultaneously to can in time clear up the porcelain eye of sleeve pipe route department, easy to operate has promoted production efficiency and product quality's reliability.
The intelligent detection device has the advantages that the intelligent production and detection of the equipment are realized, and the participation of personnel is reduced in the production process, so that the error probability of the personnel can be reduced; and one person can open multiple production lines. The production efficiency is improved, and the product repair rate is reduced; the labor cost is reduced.
Disclosure of Invention
The utility model aims at providing a multifunctional optical cable cabling process pay-off rack which can quickly clean dirt and can set a dancer tension control cylinder to adjust the pay-off tension according to different optical cable characteristics; the working efficiency is improved, the labor is reduced, and the risk of operating inferior-quality products caused by artificial reasons is reduced; the multifunctional purpose is realized.
In order to achieve the purpose, the multifunctional optical cable cabling process pay-off rack comprises a sleeve guide frame and a sleeve coiling tool frame, wherein a fixed guide wheel and a dancer are arranged on the sleeve guide frame, a sleeve coiling tool is arranged on the sleeve coiling tool frame, and a sleeve sequentially passes through the dancer, the fixed guide wheel and the sleeve coiling tool;
the sleeve guide frame comprises a base and a platform, and a support frame is arranged between the base and the platform;
a dancer tension adjusting unit is mounted on the base;
the laser diameter measuring instrument, the code scanning gun and the porcelain eye frame are arranged on the platform;
the dancer comprises a dancer fixed wheel and a dancer movable wheel, the dancer is arranged on one side of the sleeve guide frame, the dancer fixed wheel is fixedly connected with the porcelain eye frame, and the dancer movable wheel is hinged with the support frame; the dancer tension adjusting unit is connected with the dancer movable wheel;
a porcelain eye is formed in the porcelain eye frame, a compression fan is arranged on the porcelain eye frame, and the compression fan is arranged below the porcelain eye;
the casing pipe disc rack is provided with a pay-off driven transmission assembly and a pay-off driving assembly, and the casing pipe disc is arranged between the pay-off driven transmission assembly and the pay-off driving assembly;
and a sleeve pipe disc clamping unit is arranged on the driven transmission assembly.
A laser diameter measuring instrument is arranged between the fixed guide wheel and the porcelain eye;
the platform is also provided with a sleeve limiting rod, and the sleeve limiting rod is arranged between the fixed guide wheel and the sleeve disc;
the input end of the pay-off driving assembly is connected with the driving motor, and the output end of the pay-off driving assembly is connected with one end of the sleeve pipe disc; the other end of the sleeve pipe disc is connected with a pay-off driven transmission assembly, and the sleeve pipe disc clamping unit provides clamping force for the sleeve pipe disc;
the sleeve pipe winding is on dancer fixed wheel, the dancer movable wheel, dancer fixed wheel, dancer movable wheel provide tension for the sleeve pipe.
The dancer tension adjusting unit is a dancer tension control cylinder; the sleeve pipe disc clamping unit is a paying-off clamping cylinder.
The code scanning gun is arranged between the sleeve limiting rod and the sleeve disc.
One end of dancer tension control cylinder is connected to the dancer activity wheel, the other end of dancer tension control cylinder is installed on the base.
The included angle alpha between the axial direction of the compression fan and the axial direction of the porcelain eye is 45-60 degrees.
The dancer fixed wheel and the dancer movable wheel are arranged in the same plane;
the output end of the pay-off tightening cylinder is connected with the pay-off driven transmission assembly, and the output end of the pay-off tightening cylinder is fixedly connected with the pay-off driven transmission assembly through a clamping component.
Multi-functional optical cable stranding process pay off rack, its beneficial effect lies in:
1) The human participation factor is less, and the production equipment is intelligentized; a plurality of production lines can be opened while manpower is reduced, and labor cost is saved;
2) The error rate is reduced, the common defective products are prevented and controlled from the source, the rework rate is effectively reduced, the production cost is saved, and the production efficiency is improved.
Drawings
Fig. 1 is a schematic structural diagram of an embodiment of the present invention;
fig. 2 is a schematic diagram of a partially enlarged structure of an embodiment of the present invention;
in the figure: the device comprises a sleeve limiting rod 1, a sleeve limiting rod 2, a fixed guide wheel 3, a laser diameter measuring instrument 4, a compression fan 5, a dancer fixed wheel 6, a dancer movable wheel 7, a dancer tension control cylinder 8, a paying-off tightening cylinder 9, a paying-off driven transmission assembly 10, a sleeve disc 11, a paying-off driving assembly 12, a driving motor 13, a code scanning gun 14 and a porcelain eye 14.
Detailed Description
Example 1
As shown in fig. 1 and 2, the multifunctional optical cable cabling process pay-off rack of the present invention comprises a sleeve guide frame and a sleeve reel rack, wherein the sleeve guide frame is provided with a fixed guide wheel 2 and a dancer, the sleeve reel rack is provided with a sleeve reel 10, and a sleeve sequentially passes through the dancer, the fixed guide wheel 2 and the sleeve reel 10;
the sleeve guide frame comprises a base and a platform, and a support frame is arranged between the base and the platform;
a dancer tension adjusting unit is mounted on the base;
the laser diameter measuring instrument 3, the code scanning gun 13 and the porcelain eye frame are arranged on the platform;
the dancer comprises a dancer fixed wheel 5 and a dancer movable wheel 6, the dancer is arranged on one side of the sleeve guide frame, the dancer fixed wheel 5 is fixedly connected with the porcelain eye frame, and the dancer movable wheel 6 is hinged with the support frame; the dancer tension adjusting unit is connected with the dancer movable wheel 6;
a porcelain eye 14 is formed in the porcelain eye frame, a compression fan 4 is installed on the porcelain eye frame, and the compression fan 4 is arranged below the porcelain eye 14;
the casing pipe disc rack is provided with a pay-off driven transmission assembly 9 and a pay-off driving assembly 11, and the casing pipe disc 10 is installed between the pay-off driven transmission assembly 9 and the pay-off driving assembly 11;
and a sleeve pipe disc clamping unit is arranged on the driven transmission assembly 9.
A laser diameter measuring instrument 3 is arranged between the fixed guide wheel 2 and the porcelain eye;
the platform is also provided with a sleeve limiting rod 1, and the sleeve limiting rod 1 is arranged between the fixed guide wheel 2 and the sleeve coiling tool 10;
the input end of the pay-off driving assembly 11 is connected with the driving motor 12, and the output end of the pay-off driving assembly 11 is connected with one end of the sleeve pipe coiling device 10; the other end of the sleeve pipe disc 10 is connected with a pay-off driven transmission assembly 9, and the sleeve pipe disc tightening unit provides tightening force for the sleeve pipe disc 10;
the sleeve pipe is twined on dancer fixed wheel 5, the dancer movable wheel 6, dancer fixed wheel 5, dancer movable wheel 6 provide tension for the sleeve pipe.
The dancer tension adjusting unit is a dancer tension control cylinder 7; the sleeve pipe disc clamping unit is a paying-off clamping cylinder 8.
The code scanning gun 13 is arranged between the sleeve limiting rod 1 and the sleeve disc 10.
One end of a dancer tension control cylinder 7 is connected with the dancer movable wheel 6, and the other end of the dancer tension control cylinder 7 is installed on the base.
The included angle alpha between the axial direction of the compression fan 4 and the axial direction of the porcelain eye 14 is 60 degrees.
The dancer fixed wheel 5 and the dancer movable wheel 6 are arranged in the same plane;
the output end of the pay-off clamping cylinder 8 is fixedly connected with a pay-off driven transmission assembly 9 through a clamping component.
When in use, the sleeve limiting rod 1 prevents the sleeve from fluctuating back and forth at the path; the laser diameter gauge 3 detects the diameter of the casing, and prevents production personnel from mistakenly increasing the diameter of the casing, so that operation inferior-quality products are generated; the air flow of the compression fan 4 can be adjusted; the dancer fixed wheel 5 and the dancer movable wheel 6 provide tension for the sleeve; the dancer tension control cylinder 7 replaces the traditional weight; the paying-off clamping cylinder 8 clamps the sleeve pipe disc 10; the code scanning gun 13 scans the bar code of the casing bill, detects whether the bill is consistent with the real casing, and prevents a tester from misplacing the casing bill in another casing reel after the tester finishes detecting the casing data;
the laser diameter measuring instrument 3 is an infrared diameter detector and detects the straight diameter of the sleeve on line; the code scanning gun 13 identifies the sleeve information bar code, so that the inconsistency between the sleeve information and the information bar code caused by human factors is prevented;
after the porcelain eye 14 is produced in the cabling process for a period of time, various dirt such as lint and the like can block the porcelain eye, and when a restart worker does not find the dirt or does not clean the dirt in time, the dirt can block the sleeve, so that the sleeve has a breaking risk, defective products are caused, and the production has been carried out for many times in normal production;
the compression fan 4 is arranged at the porcelain eye 14, and when the machine is stopped or a sleeve is replaced, the computer is controlled to automatically open or manually open the compression fan 4 to blow air to the porcelain eye 14, so that dirt is quickly cleaned; the human participation is reduced, and the production time is saved; the traditional sleeve pay-off rack is provided with the balancing weight, and the position of the balancing weight needs to be changed continuously by personnel to meet the set process parameters due to the fact that different optical cable structures need different sleeve pay-off tensions; the operation is complicated and the error rate is high; the dancer movable wheel 6 is controlled by a dancer tension control cylinder 7, sleeve paying-off tension programs are set according to different optical cable structure requirements and different sleeve lengths, and the dancer tension control cylinder 7 is adjusted; the work efficiency is improved, reduces the risk that the artificial reason produces the operation substandard product.
Claims (8)
1. The utility model provides a multi-functional optical cable stranding process pay off rack, includes sleeve pipe leading truck and sleeve pipe dish utensil frame, is provided with fixed leading wheel (2), dancer on the sleeve pipe leading truck, sleeve pipe dish utensil (10) that set up on the sleeve pipe dish utensil frame, and the sleeve pipe passes through dancer, fixed leading wheel (2), sleeve pipe dish utensil (10) its characterized in that in proper order:
the sleeve guide frame comprises a base and a platform, and a support frame is arranged between the base and the platform;
a dancer tension adjusting unit is mounted on the base;
the laser diameter measuring instrument (3), the code scanning gun (13) and the porcelain eye frame are arranged on the platform;
the dancer comprises a dancer fixed wheel (5) and a dancer movable wheel (6), the dancer is arranged on one side of the sleeve guide frame, the dancer fixed wheel (5) is fixedly connected with the porcelain eye frame, and the dancer movable wheel (6) is hinged with the support frame; the dancer tension adjusting unit is connected with a dancer movable wheel (6);
a porcelain eye (14) is formed in the porcelain eye frame, a compression fan (4) is mounted on the porcelain eye frame, and the compression fan (4) is arranged below the porcelain eye (14);
the casing pipe coiling tool rack is provided with a paying-off driven transmission assembly (9) and a paying-off driving assembly (11), and the casing pipe coiling tool (10) is installed between the paying-off driven transmission assembly (9) and the paying-off driving assembly (11);
and a sleeve pipe disc clamping unit is arranged on the driven transmission assembly (9).
2. The multifunctional optical cable cabling process pay-off rack of claim 1, wherein: a laser diameter measuring instrument (3) is arranged between the fixed guide wheel (2) and the porcelain eye;
the platform is also provided with a sleeve limiting rod (1), and the sleeve limiting rod (1) is arranged between the fixed guide wheel (2) and the sleeve disc (10);
the input end of the pay-off driving assembly (11) is connected with the driving motor (12), and the output end of the pay-off driving assembly (11) is connected with one end of the sleeve pipe disc (10); the other end of the sleeve pipe disc (10) is connected with a pay-off driven transmission assembly (9), and the sleeve pipe disc clamping unit provides clamping force for the sleeve pipe disc (10).
3. The multifunctional optical cable cabling process pay-off rack as claimed in claim 2, wherein: the dancer tension adjusting unit is a dancer tension control cylinder (7); the sleeve pipe disc clamping unit is a paying-off clamping cylinder (8).
4. The multifunctional optical cable cabling process pay-off rack as claimed in claim 3, wherein: sweep yard rifle (13) and set up between sleeve pipe gag lever post (1) and sleeve pipe dish utensil (10).
5. The multifunctional optical cable cabling process pay-off rack as claimed in claim 4, wherein: one end of a dancer tension control cylinder (7) is connected with the dancer movable wheel (6), and the other end of the dancer tension control cylinder (7) is installed on the base.
6. The multifunctional optical cable cabling process pay-off rack as claimed in claim 1, wherein: the included angle alpha between the axial direction of the compression fan (4) and the axial direction of the porcelain eye (14) is 45-60 degrees.
7. The multifunctional optical cable cabling process pay-off rack of claim 1, wherein: the dancer fixed wheel (5) and the dancer movable wheel (6) are arranged in the same plane.
8. The multifunctional optical cable cabling process pay-off rack of claim 3, wherein: the output end of the pay-off tightening cylinder (8) is connected with the pay-off driven transmission assembly (9), and the output end of the pay-off tightening cylinder (8) is fixedly connected with the pay-off driven transmission assembly (9) through a clamping component.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202222275698.0U CN218778505U (en) | 2022-08-29 | 2022-08-29 | Multifunctional optical cable cabling process pay-off rack |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202222275698.0U CN218778505U (en) | 2022-08-29 | 2022-08-29 | Multifunctional optical cable cabling process pay-off rack |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN218778505U true CN218778505U (en) | 2023-03-31 |
Family
ID=85707339
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202222275698.0U Active CN218778505U (en) | 2022-08-29 | 2022-08-29 | Multifunctional optical cable cabling process pay-off rack |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN218778505U (en) |
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2022
- 2022-08-29 CN CN202222275698.0U patent/CN218778505U/en active Active
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| GR01 | Patent grant | ||
| TR01 | Transfer of patent right | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20240430 Address after: No. 2 Chejian Road, Jiuli Town, Emeishan City, Leshan City, Sichuan Province, 614200 Patentee after: Sichuan Lefei Photoelectric Technology Co.,Ltd. Country or region after: China Address before: 730300 No.556 Shulehe street, Lanzhou New District, Yongdeng County, Lanzhou City, Gansu Province Patentee before: ZHANGFEI FIBER OPTIC CABLE LANZHOU CO.,LTD. Country or region before: China |