CN218776683U - Cut-to-length unit for plastic pipes - Google Patents
Cut-to-length unit for plastic pipes Download PDFInfo
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- CN218776683U CN218776683U CN202223190000.1U CN202223190000U CN218776683U CN 218776683 U CN218776683 U CN 218776683U CN 202223190000 U CN202223190000 U CN 202223190000U CN 218776683 U CN218776683 U CN 218776683U
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- 229920003023 plastic Polymers 0.000 title claims abstract description 14
- 239000004033 plastic Substances 0.000 title claims abstract description 14
- 238000005520 cutting process Methods 0.000 claims abstract description 102
- 230000007246 mechanism Effects 0.000 claims abstract description 48
- 230000000694 effects Effects 0.000 claims abstract 5
- 239000000463 material Substances 0.000 description 13
- 230000006835 compression Effects 0.000 description 2
- 238000007906 compression Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 230000005484 gravity Effects 0.000 description 1
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Abstract
Description
技术领域technical field
本实用新型涉及塑料管加工设备领域,特别涉及一种用于塑料管材的定长切割装置。The utility model relates to the field of plastic pipe processing equipment, in particular to a fixed-length cutting device for plastic pipes.
背景技术Background technique
传统的管材切割工具大多采用电机带动锯片进行切割,尺寸切割精度较低,而且对工人的熟练度要求较高,切割过程中,管材定位不稳定,容易切割出斜口,不利于后期管材使用。Most of the traditional pipe cutting tools use motors to drive saw blades for cutting. The dimensional cutting accuracy is low, and the proficiency of workers is required to be high. During the cutting process, the positioning of the pipe is unstable, and it is easy to cut a bevel, which is not conducive to the later use of the pipe. .
CN207509302U公开的一种新型塑料管材切割装置,实现的定位准确的效果,并且利用液压伸缩杆和电机的配合减少了人工的误差性。但其不能实现定长切割,当切割的管材的长度一致时,不容易实现连续操作,同时切割完成的管材不容易卸料。A novel plastic pipe material cutting device disclosed in CN207509302U realizes accurate positioning, and utilizes the cooperation of a hydraulic telescopic rod and a motor to reduce manual errors. But it cannot realize fixed-length cutting. When the length of the cut pipes is the same, it is not easy to realize continuous operation, and the cut pipes are not easy to unload at the same time.
发明内容Contents of the invention
本实用新型所要解决的技术问题是提供一种用于塑料管材的定长切割装置,能够对管材进行定长切割,切割后的管材自动卸料,易实现连续切割。The technical problem to be solved by the utility model is to provide a fixed-length cutting device for plastic pipes, which can cut the pipes to a fixed length, automatically unload the cut pipes, and easily realize continuous cutting.
为解决上述技术问题,本实用新型采用的技术方案为:一种用于塑料管材的定长切割装置,包括切割台,所述切割台上设有固定支撑座和活动支撑座,活动支撑座包括底部固定座和上部支撑座,固定支撑座和上部支撑座上侧均设有限位槽,上部支撑座与底部固定座通过合页连接,翻转驱动机构下端与切割台铰接,上端的伸缩端与上部支撑座铰接,切割台一侧设有倾斜设置的导料板,上部支撑座翻转后设置在导料板上侧,固定支撑座和活动支撑座之间设有切割机构,切割机构包括切割架,切割架上设有竖直伸缩机构,竖直伸缩机构的伸缩端设有安装座,安装座上设有切割电机,切割电机的输出端设有切割刀片,活动支撑座远离切割机构的一侧设有限位板。In order to solve the above technical problems, the technical solution adopted by the utility model is: a fixed-length cutting device for plastic pipes, including a cutting table, the cutting table is provided with a fixed support seat and a movable support seat, and the movable support seat includes The bottom fixed seat and the upper support seat, the upper side of the fixed support seat and the upper support seat are equipped with limit grooves, the upper support seat and the bottom fixed seat are connected by hinges, the lower end of the turning drive mechanism is hinged with the cutting table, and the telescopic end of the upper end is connected with the upper The support seat is hinged, and there is an inclined material guide plate on one side of the cutting table. The upper support seat is turned over and set on the upper side of the material guide plate. There is a cutting mechanism between the fixed support seat and the movable support seat. The cutting mechanism includes a cutting frame. The cutting frame is provided with a vertical telescopic mechanism, the telescoping end of the vertical telescopic mechanism is provided with a mounting seat, the mounting seat is provided with a cutting motor, the output end of the cutting motor is provided with a cutting blade, and the movable support seat is provided with a side away from the cutting mechanism. Limited plate.
优选的方案中,所述竖直伸缩机构和翻转驱动机构为气缸或液压缸。In a preferred solution, the vertical telescoping mechanism and the turning drive mechanism are air cylinders or hydraulic cylinders.
优选的方案中,所述限位板一侧设有固定板,固定板上设有与调节螺杆配合的螺纹孔,限位板底部设有滑块,切割台上设有与滑块配合的滑槽,调节螺杆一端通过轴承转动安装在限位板一侧,另一端设有手柄。In the preferred solution, a fixed plate is provided on one side of the limiting plate, a threaded hole that matches the adjusting screw is provided on the fixed plate, a slider is provided at the bottom of the limiting plate, and a sliding block that cooperates with the slider is provided on the cutting table. slot, one end of the adjusting screw is rotated on one side of the limit plate through a bearing, and the other end is provided with a handle.
优选的方案中,所述固定支撑座和上部支撑座的限位槽为“V”形槽。In a preferred solution, the limiting grooves of the fixed support seat and the upper support seat are "V" shaped grooves.
优选的方案中,所述安装座上设有两组分别与固定支撑座和活动支撑座对应的压紧机构,压紧机构包括滑杆,安装座上设有与滑杆配合的通孔,滑杆上端设有限位螺母,下端设有压紧板,压紧板和安装座之间设有弹簧,弹簧套装在滑杆上。In a preferred solution, two sets of pressing mechanisms respectively corresponding to the fixed support base and the movable support base are provided on the mounting base. The pressing mechanism includes a slide bar. The upper end of the rod is provided with a limit nut, the lower end is provided with a pressing plate, and a spring is arranged between the pressing plate and the mounting seat, and the spring is sheathed on the slide rod.
本实用新型提供的一种用于塑料管材的定长切割装置,通过设置限位板,限定管材的切割长度,实现定长切割,切割下来的管材,通过翻转驱动机构带动活动支撑座的上部支撑座转动,实现切割下来的管材翻转卸料,卸料完成后,上部支撑座恢复至初始状态即可进行下一步切割,可以实现连续定长切割,方便切割后的管材的下料,从而提高加工效率。The utility model provides a fixed-length cutting device for plastic pipes. By setting a limit plate, the cutting length of the pipe is limited, and the fixed-length cutting is realized. The cut pipe is driven by the upper support of the movable support seat through the turning drive mechanism. The seat rotates to realize the unloading of the cut pipes. After the unloading is completed, the upper support seat returns to the initial state and the next step of cutting can be performed. Continuous fixed-length cutting can be realized, which is convenient for the unloading of the cut pipes, thereby improving processing. efficiency.
附图说明Description of drawings
下面结合附图和实施实例对本实用新型作进一步说明:Below in conjunction with accompanying drawing and implementation example the utility model is further described:
图1为本实用新型的剖视图;Fig. 1 is a sectional view of the utility model;
图2为切割机构的三维视图;Fig. 2 is a three-dimensional view of the cutting mechanism;
图3为活动支撑座未进行翻料时的结构示意图;Fig. 3 is a structural schematic diagram when the movable support seat is not turned over;
图4为活动支撑座进行翻料时的结构示意图;Fig. 4 is the structural representation when the movable support seat is turned over;
图5为优选的限位板的安装示意图;Fig. 5 is the installation schematic diagram of preferred limiting plate;
图中:切割台1,固定支撑座2,活动支撑座3,翻转驱动机构4,导料板5,切割架6,竖直伸缩机构7,安装座8,切割电机9,切割刀片10,限位板11,固定板12,调节螺杆13,滑块14,手柄15,滑杆16,限位螺母17,压紧板18,弹簧19,滑槽101,底部固定座301,上部支撑座302。In the figure: cutting table 1, fixed support base 2, movable support base 3, turning drive mechanism 4, material guide plate 5, cutting frame 6, vertical telescopic mechanism 7, mounting base 8, cutting motor 9,
具体实施方式Detailed ways
如图1~4所示,一种用于塑料管材的定长切割装置,包括切割台1,所述切割台1上设有固定支撑座2和活动支撑座3,活动支撑座3包括底部固定座301和上部支撑座302,固定支撑座2和上部支撑座302上侧均设有限位槽,限位槽可以设置为弧形结构或“V”形结构,在本实施例中,限位槽设置为“V”形结构,能够对管材进行左右限位,能够适用不同管径的管材。As shown in Figures 1 to 4, a fixed-length cutting device for plastic pipes includes a cutting table 1, and the cutting table 1 is provided with a fixed support seat 2 and a movable support seat 3, and the movable support seat 3 includes a bottom fixed The
上部支撑座302与底部固定座301一侧通过合页连接,翻转驱动机构4设置在靠近合页的一侧,翻转驱动机构4下端与切割台1铰接,具体的切割台1上设有铰支座,翻转驱动机构4下端与铰支座铰接,翻转驱动机构4上端的伸缩端与上部支撑座302铰接,上部支撑座302上设有铰接板,翻转驱动机构4上端通过销轴与铰接板连接。切割台1一侧设有倾斜设置的导料板5,导料板5通过连接架与切割台1连接,上部支撑座302翻转后设置在导料板5上侧。导料板5对翻转后的管材进行导料,使切割后的管材段沿导料板5滚落至管材收集箱或其他收集装置中或滚落至下一工序进行下一步操作。The upper supporting
固定支撑座2和活动支撑座3之间设有切割机构,切割机构包括切割架6,切割架6上设有竖直伸缩机构7,竖直伸缩机构7的伸缩端设有安装座8,安装座8上设有切割电机9,切割电机9设置在安装座8上侧或下侧,通过电机支架或卡箍进行固定,切割电机9的输出端设有切割刀片10,安装座8设置为镂空结构,不影响切割刀片10的转动,或安装座8上设有供切割刀片10穿过的通槽,活动支撑座3远离切割机构的一侧设有限位板11,限位板11与切割刀片10在切割台1上的投影距离即为管材切割长度。A cutting mechanism is provided between the fixed support base 2 and the movable support base 3, and the cutting mechanism includes a cutting frame 6. The cutting frame 6 is provided with a vertical telescopic mechanism 7, and the telescoping end of the vertical telescopic mechanism 7 is provided with a mounting seat 8. The seat 8 is provided with a cutting motor 9, the cutting motor 9 is arranged on the upper side or the lower side of the mounting seat 8, and is fixed by a motor bracket or a clip, the output end of the cutting motor 9 is provided with a
在本实施例中,所述竖直伸缩机构7和翻转驱动机构4为气缸或液压缸。In this embodiment, the vertical telescoping mechanism 7 and the turning drive mechanism 4 are air cylinders or hydraulic cylinders.
优选的,如图1和图2所示,所述安装座8上设有两组分别与固定支撑座2和活动支撑座3对应的压紧机构,压紧机构包括滑杆16,安装座8上设有与滑杆16配合的通孔,滑杆16可以沿通孔上下移动,滑杆16上端设有限位螺母17,下端设有压紧板18,压紧板18和安装座8之间设有弹簧19,弹簧19套装在滑杆16上,压紧板18的高度低于切割刀片10的高度。Preferably, as shown in Fig. 1 and Fig. 2, two sets of pressing mechanisms respectively corresponding to the fixed support base 2 and the movable support base 3 are provided on the mounting base 8, the pressing mechanism includes a
在具体使用时,可以在滑杆16上端外侧设置与限位螺母17配合的外螺纹,从而可以调整限位螺母17的位置。In specific use, an external thread that cooperates with the
在弹簧19以及重力的作用下,滑杆16向下移动,当压紧板18未对管材进行压紧时,压紧板18的高度低于切割刀片10的高度,即竖直伸缩机构7带动安装座8向下移动时,压紧板18首先与管材接触,竖直伸缩机构7继续伸长,安装座8对弹簧19进行压紧,对压紧板18施加压紧力,当安装座8继续向下移动,切割刀片10对管材进行切割,切割的过程中,弹簧19对压紧板18进行持续压紧,保证切割的过程中,管材不会发生随意移动而影响切割的精度,同时,切割和压紧可以同时由竖直伸缩机构7进行驱动,不需要另外设置压紧机构。Under the action of the
优选的,如图1和图5所示,所述限位板11一侧设有固定板12,固定板12上设有与调节螺杆13配合的螺纹孔,限位板11底部设有滑块14,在本实施例中,滑块14为燕尾形状或道“T”字形状,切割台1上设有与滑块14配合的滑槽101,调节螺杆13一端通过轴承转动安装在限位板11一侧,另一端设有手柄15。Preferably, as shown in Fig. 1 and Fig. 5, a
通过转动调节螺杆13,使限位板11沿滑槽101移动,从而调整限位板11与切割刀片10的距离,可以切割出不同长度的管材。By turning the adjusting
具体使用时,首先将待切割管材放置在固定支撑座2和活动支撑座3上,推动管材,使其一端与限位板11接触,启动竖直伸缩机构7,带动安装座8向下移动,切割刀片10对管材进行切割,实现定长切割;切割完成后,竖直伸缩机构7回缩,启动翻转驱动机构4,带动上部支撑座302沿与底部固定座301铰接的位置转动,如图4所示,将切割后的管材翻转至导料板5上,完成卸料,翻转驱动机构4复位至初始状态,剩余的管材向前推动,直至端部与限位板11接触,进行下一次切割,可以实现连续定长切割,方便切割后的管材的下料,从而提高加工效率。During specific use, first place the pipe to be cut on the fixed support base 2 and the movable support base 3, push the pipe so that one end thereof is in contact with the
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| Application Number | Priority Date | Filing Date | Title |
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| CN202223190000.1U CN218776683U (en) | 2022-11-30 | 2022-11-30 | Cut-to-length unit for plastic pipes |
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| CN202223190000.1U CN218776683U (en) | 2022-11-30 | 2022-11-30 | Cut-to-length unit for plastic pipes |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116372196A (en) * | 2023-06-07 | 2023-07-04 | 泉州市东起汽车零部件有限公司 | Continuous cylinder sleeve blank turning-off process and cylinder sleeve turning-off equipartition machine |
| CN118720261A (en) * | 2024-09-04 | 2024-10-01 | 山西凯晟管业有限公司 | A pipe cutting device and a pipe cutting method |
-
2022
- 2022-11-30 CN CN202223190000.1U patent/CN218776683U/en not_active Expired - Fee Related
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116372196A (en) * | 2023-06-07 | 2023-07-04 | 泉州市东起汽车零部件有限公司 | Continuous cylinder sleeve blank turning-off process and cylinder sleeve turning-off equipartition machine |
| CN116372196B (en) * | 2023-06-07 | 2023-08-18 | 泉州市东起汽车零部件有限公司 | Continuous cylinder sleeve blank turning-off process and cylinder sleeve turning-off equipartition machine |
| CN118720261A (en) * | 2024-09-04 | 2024-10-01 | 山西凯晟管业有限公司 | A pipe cutting device and a pipe cutting method |
| CN118720261B (en) * | 2024-09-04 | 2024-11-26 | 山西凯晟管业有限公司 | Pipe cutting device and cutting method |
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