CN218765559U

CN218765559U - A equipment that is used for batching process liquid to weigh material automatically

Info

Publication number: CN218765559U
Application number: CN202223428423.2U
Authority: CN
Inventors: 周华俊
Original assignee: Hangzhou Xianer Intelligent Technology Co ltd
Current assignee: Hangzhou Xianer Intelligent Technology Co ltd
Priority date: 2022-12-21
Filing date: 2022-12-21
Publication date: 2023-03-28
Anticipated expiration: 2032-12-21

Abstract

The utility model discloses a device for automatically weighing liquid in the batching process, which belongs to the technical field of special liquid formula production equipment and comprises a frame assembly body, peristaltic pumps, a delivery all-in-one machine, a slide rail and a raw material barrel, wherein the delivery all-in-one machine is arranged on the right side of the frame assembly body, a man-machine control table is arranged above the delivery all-in-one machine, a plurality of peristaltic pumps are uniformly arranged above the front surface of the frame assembly body, and a splash-proof nozzle is arranged on one side, away from the peristaltic pumps, of a second connecting pipe; a weighing platform plate is arranged below the front side of the rack assembly body, and a material distribution barrel is arranged on the electronic scale; a PLC controller is arranged on the right side of the back face of the rack assembly body; a plurality of raw material barrels are uniformly distributed below the rear side of the rack assembly body. The utility model provides a food and beverage trade tradition batching process manual weighing operation deposit work load big, heavy work, the manual work write the problem that the title material label is loaded down with trivial details, easily make mistakes etc. very big liberation the operation workman of weighing of a ray of.

Description

A equipment that is used for batching process liquid to weigh material automatically

Technical Field

The utility model belongs to the technical field of liquid formula production professional equipment, specifically be an equipment that is used for batching process liquid to title material automatically.

Background

In daily life, food, beverage, medicine, daily chemical and other products used by people all have unique formulas, namely, the products are prepared by selecting various raw materials, proportioning according to a certain proportion and carrying out daily chemical production and processing to obtain the final products used by people. At present, ingredients of a plurality of products are still weighed manually, the workload is heavy, the weighing needs to be repeated, the work is tedious, and especially the weighing for a plurality of liquid formulas has low work efficiency and high labor intensity.

SUMMERY OF THE UTILITY MODEL

An object of the utility model is to provide an equipment that is used for batching process liquid to title material to solve the problem that proposes among the above-mentioned background art.

In order to achieve the above object, the utility model provides a following technical scheme:

a device for automatically weighing liquid in a batching process comprises a rack assembly body, peristaltic pumps, a delivery all-in-one machine, slide rails and a raw material barrel, wherein the delivery all-in-one machine is arranged on the right side of the rack assembly body; a weighing platform plate is arranged below the front side of the rack assembly body, a slide rail is arranged on the weighing platform plate, an electronic scale is arranged on the slide rail, and a material distributing barrel is arranged on the electronic scale; a PLC controller is arranged on the right side of the back of the rack assembly body; an electrical box is arranged on the right side above the rack assembly body, a plurality of raw material barrels are uniformly distributed below the rear side of the rack assembly body, and one side, far away from the peristaltic pump, of the first connecting pipe is connected with the raw material barrels; the splash-proof nozzle is provided with an inlet hole and an outlet hole respectively and is made of 304 stainless steel materials

As a further aspect of the present invention: a plurality of weighing platform supporting frames are uniformly distributed below the weighing platform plate, and a cabin door is arranged on the back of the delivery all-in-one machine.

As a further aspect of the present invention: the first connecting pipe extends to the rear side of the partition plate, and the second connecting pipe extends to the front side of the partition plate.

As a further aspect of the present invention: a plurality of display panels are uniformly distributed between the partition plate and the peristaltic pump.

As a further aspect of the present invention: and the PLC is electrically connected with the electronic scale and the peristaltic pump.

As a further aspect of the present invention: the slide rail sets up to two, and is parallel to each other.

As the utility model discloses a further scheme again: and the delivery all-in-one machine is respectively provided with a 220V power supply interface, an Ethernet standard interface, a bar code printer interface, a Profienet and an RS485 communication serial port.

Compared with the prior art, the utility model solves the problems of large workload, heavy work, tedious manual writing of material weighing labels, easy error and the like in the traditional material weighing operation in the food and beverage industry, greatly liberates a line of weighing operation workers, realizes automation and informatization, and adds the weighing error-proofing function; the network connection with service centers such as production planning departments, formula management departments and the like is realized, the digitalized material weighing operation according to the plans and the formulas is realized, and the corresponding two-dimension code labels are output.

Drawings

Fig. 1 is an assembly structure view of an apparatus for automatically weighing liquid in a batching process.

Fig. 2 is a rear view schematic diagram of an apparatus for automatically weighing liquid in a batching process.

FIG. 3 is a schematic side view of an apparatus for automatic weighing of a liquid during a dispensing process.

Fig. 4 is a schematic structural diagram of a splash-proof nozzle in the device for automatically weighing liquid in the batching process.

In the figure: 1. a frame assembly; 2. a peristaltic pump; 3. an electric box; 4. a cabin door; 5. a platform support frame; 6. weighing a bedplate; 7. an electronic scale; 8. a meter; 9. a delivery all-in-one machine; 10. a display panel; 11. a splash-proof nozzle; 12. a slide rail; 13. a material separating barrel; 14. a partition plate; 15. a first connecting pipe; 16. a raw material barrel; 17. a human-machine console; 18. a second connecting pipe.

Detailed Description

The technical solution of the present patent will be further described in detail with reference to the following embodiments.

Referring to fig. 1-4, an apparatus for automatically weighing liquid in a batching process includes a frame assembly 1, a peristaltic pump 2, a delivery all-in-one machine 9, a slide rail 12 and a raw material barrel 16; the automatic weighing system is characterized in that the rack assembly body 1 is made of 304 stainless steel materials, a delivery all-in-one machine 9 is arranged on the right side of the rack assembly body 1, a man-machine control table 17 is arranged above the delivery all-in-one machine 9, the delivery all-in-one machine 9 supports thermosensitive Zebra, honeywell and other industrial bar code machines, 200dpi and usb interfaces, a plurality of peristaltic pumps 2 are uniformly arranged above the front side of the rack assembly body 1, the models of the peristaltic pumps 2 are WT-600EAS-353Y, the peristaltic pumps 2 are used for pumping raw materials, an instrument 8 is arranged on one side of each peristaltic pump 2, a first connecting pipe 15 and a second connecting pipe 18 are respectively arranged on each peristaltic pump 2, a partition plate 14 is arranged below the rack assembly body 1, the first connecting pipe 15 extends to the rear side of the partition plate 14, the second connecting pipe 18 extends to the front side of the partition plate 14, a splash-proof nozzle 11 is arranged on one side, far away from the peristaltic pumps 2, and the splash-proof nozzle 11 realizes the outer splash-proof effect when weighing liquid reaches a weighing container through the pressure relief effect.

The front below of frame assembly body 1 is provided with the title platen 6, and the below equipartition of title platen 6 is provided with a plurality of title platform support frames 5, is provided with slide rail 12 on the title platen 6, and slide rail 12 sets up to two, and is parallel to each other, installs electronic scale 7 on slide rail 12, installs branch feed cylinder 13 on the electronic scale 7, and electronic scale 7 is used for acquireing the tare weight of container, treats to weigh the weight of liquid, and the range of electronic scale 7 is 60Kg, and the precision is 20g, and electronic scale 7 supports Profinet or 485 communication instrument.

As shown in fig. 2, a cabin door 4 is arranged on the back of the delivery all-in-one machine 9, a PLC controller 15 is arranged on the right side of the back of the rack assembly body 1, the PLC controller 15 can acquire information such as material names, theoretical demand, work order numbers and the like of all raw materials from an industrial control computer, the PLC controller 15 adopts siemens smart200st60 or 1200PLC, profinet protocol and 485 communication protocol are supported, the PLC controller 15 is electrically connected with the electronic scale 7 and the peristaltic pump 2, can control starting and stopping of the peristaltic pump 2, can acquire the weight of the electronic scale 7 through a standard industrial protocol, and the electronic scale 7 can return important information to the PLC controller 15 through a standard industrial interface.

The electric box 3 is arranged on the right side above the rack assembly body 1, a plurality of raw material barrels 16 are uniformly distributed below the rear side of the rack assembly body 1, one side, away from the peristaltic pump 2, of the first connecting pipe 15 is connected with the raw material barrels 16, and a plurality of display panels 10 are uniformly distributed between the partition plate 14 and the peristaltic pump 2.

The delivery all-in-one machine 9 is respectively provided with a 220V power supply interface, an Ethernet standard interface, a barcode printer interface, a Profienet and an RS485 communication serial port.

As shown in fig. 4, the splash proof nozzle 11 is provided with an inlet hole 1101 and an outlet hole 1102 respectively, a silicone tube is connected above the inlet hole 1101, preferably, the height of the splash proof nozzle 11 is set to be 20mm, the diameter of the inlet hole 1101 is set to be 14mm, the diameter of the outlet hole 1102 is set to be 2mm, the number of the outlet holes 1102 is set to be 21, and 21 outlet holes 1102 form a disc-shaped structure with the diameter of 38mm, the splash proof nozzle 11 is made of 304 stainless steel materials, and the splash proof nozzle 11 is used for preventing liquid from splashing outside when liquid to be weighed reaches the weighing container through a pressure relief effect.

The utility model discloses a theory of operation is: firstly, placing a material distribution barrel 13 on an electronic scale 7, starting equipment through a PLC (programmable logic controller) 15, controlling on a man-machine console 17 of a delivery all-in-one machine 9, communicating the man-machine console 17 with a third-party system to obtain material weighing operation plan information, uploading the material weighing operation plan information to a PLC (programmable logic controller) control center, obtaining weighing information from a PLC control center after weighing is completed, and printing a two-dimensional code label of a weighed raw material; the method comprises the following steps of (1) butting with heterogeneous systems such as a batching system and an MES (manufacturing execution system) through a standard industrial Ethernet interface to obtain production and formula demand data, and displaying current material weighing demand information on an industrial computer; weighing material demand information is transmitted to the PLC equipment through an OPC protocol; after the industrial computer is started to weigh, the PLC automatically starts the peristaltic pump to start to extract required materials, meanwhile, the weight of the weighing platform is read in real time through communication between the ProfiNet bus and the 485 bus and the electronic scale, and when the weight meets the error requirement, the PLC closes the peristaltic pump; and the industrial computer reads the weighing weight through an OPC (optical proximity correction) protocol and drives the bar code machine to automatically print the two-dimensional code label to finish the weighing operation.

Information such as plans that I department need weigh and standard formula demand is obtained through host computer system, show on industry touch-sensitive screen, the workman places the material of waiting to weigh and connects the straw of peristaltic pump 2 after corresponding the station, start the start button that corresponds the station on the touch-sensitive screen, equipment is automatic to be according to the extraction material of formula demand, the automatic error that judges, control center automatic judgement is weighed and is satisfied the error demand and stops the peristaltic pump operation, data information reports to host computer control center, and through industry bar code machine output title material label, paste on branch storage bucket 13, accomplish the weighing operation of material.

And acquiring a weighing operation plan through a standard database interface or a WebAPI interface of the upper computer, uploading the plan to the control center, starting weighing by the control center, reporting weighing information to the upper computer control center after the control center meets errors, outputting a weighing label through the industrial bar code machine, and attaching the weighing label to the material distribution barrel 13 to finish the weighing operation of the material.

In the description of the present invention, it is to be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present invention can be understood by those of ordinary skill in the art through specific situations.

Although the preferred embodiments of the present invention have been described in detail, the present invention is not limited to the above embodiments, and various changes can be made without departing from the spirit of the present invention within the knowledge of those skilled in the art.

Claims

1. The device for automatically weighing the liquid in the batching process comprises a rack assembly body (1), peristaltic pumps (2), a delivery all-in-one machine (9), a slide rail (12) and a raw material barrel (16), and is characterized in that the delivery all-in-one machine (9) is arranged on the right side of the rack assembly body (1), a man-machine control table (17) is arranged above the delivery all-in-one machine (9), a plurality of peristaltic pumps (2) are uniformly arranged above the front side of the rack assembly body (1), an instrument (8) is arranged on one side of each peristaltic pump (2), a first connecting pipe (15) and a second connecting pipe (18) are respectively arranged on each peristaltic pump (2), a partition plate (14) is arranged below the rack assembly body (1), and a splash-proof nozzle (11) is arranged on one side, far away from each peristaltic pump (2), of each second connecting pipe (18); a weighing platform plate (6) is arranged below the front face of the rack assembly body (1), a sliding rail (12) is arranged on the weighing platform plate (6), an electronic scale (7) is arranged on the sliding rail (12), and a material distribution barrel (13) is arranged on the electronic scale (7); a PLC controller is arranged on the right side of the back of the rack assembly body (1); an electric box (3) is arranged on the right side above the rack assembly body (1), a plurality of raw material barrels (16) are uniformly distributed below the rear side of the rack assembly body (1), and one side, far away from the peristaltic pump (2), of the first connecting pipe (15) is connected with the raw material barrels (16); the splash-proof nozzle (11) is provided with an inlet hole (1101) and an outlet hole (1102) respectively, and the splash-proof nozzle (11) is made of 304 stainless steel materials.

2. The equipment for automatically weighing the liquid in the batching process according to claim 1, characterized in that a plurality of weighing platform supporting frames (5) are uniformly distributed below the weighing platform plate (6), and a cabin door (4) is arranged on the back of the delivery all-in-one machine (9).

3. An apparatus for automatic weighing of dosed process liquid according to claim 1, wherein the first connection tube (15) extends to the rear side of the partition (14) and the second connection tube (18) extends to the front side of the partition (14).

4. An apparatus for automatic weighing of batching process liquid according to claim 1, characterized in that a plurality of display panels (10) are arranged uniformly between said partition (14) and the peristaltic pump (2).

5. The apparatus for automatic weighing of liquids in batching processes according to claim 1, characterized in that said PLC controller (15) is electrically connected to an electronic scale (7) and a peristaltic pump (2).

6. An apparatus for automatic weighing of batching process liquid according to claim 1, characterized in that said slide rails (12) are provided in two and parallel to each other.

7. The device for automatically weighing liquid in the batching process according to claim 1, characterized in that said delivery all-in-one machine (9) is respectively provided with a 220V power interface, an Ethernet standard interface, a barcode printer interface and Profienet and RS485 communication serial ports.