CN218764527U

CN218764527U - Temperature difference aluminum smelting furnace

Info

Publication number: CN218764527U
Application number: CN202120007629.4U
Authority: CN
Inventors: 董文胜; 熊代新; 燕新国
Original assignee: Chongqing Jinghongyuan Aluminum Co ltd
Current assignee: Chongqing Yuhongyuan Aluminum Industry Co.,Ltd.
Priority date: 2021-01-04
Filing date: 2021-01-04
Publication date: 2023-03-28
Anticipated expiration: 2031-01-04

Abstract

The utility model relates to an aluminium smelting pot technical field especially relates to a difference in temperature aluminium smelting pot. The to-be-solved technical problem of the utility model is that current aluminium smelting pot function singleness can not assist the impurity of filtration aluminium aquatic, and can only rely on artifical aluminium water in the stove of empting. In order to solve the problems in the prior art, the utility model provides a temperature difference aluminum melting furnace, which consists of a pouring mechanism and a filtering mechanism, and can rotate a filter screen to the top of a furnace body after finishing melting through the transmission principle of a worm gear, so that impurities on the surface of aluminum water can be filtered when the aluminum water is poured, and the worm gear has a self-locking function, so that the filter screen does not need to be worried about being washed away when the aluminum water is poured; meshing and speed reduction step motor's theory of operation through between the bevel gear just can be with the whole slow empting of furnace body to pour out the aluminium water smoothly, compare in prior art, the utility model discloses need not to empty the aluminium water that rolls boiling hot through the manual work, it is relatively safer.

Description

Temperature difference aluminum smelting furnace

Technical Field

The utility model relates to an aluminium smelting pot technical field specifically is a difference in temperature aluminium smelting pot.

Background

The aluminum smelting furnace is a novel high-efficiency energy-saving furnace developed according to the aluminum smelting process, can well meet the requirements of strict alloy component requirements, discontinuous production, large single-furnace capacity and the like in the aluminum smelting process, achieves the effects of reducing consumption, reducing burning loss, improving product quality, reducing labor intensity, improving labor conditions and improving production efficiency, is suitable for intermittent operation, and is used for smelting with more alloy and scrap returns, but the existing aluminum smelting furnace has many problems or defects:

most of aluminum alloys smelted by the existing aluminum smelting furnace contain impurities, so a slag removing agent needs to be added into molten aluminum after smelting, the slag removing agent can react with the impurities in the molten aluminum to generate impurities floating on the surface of the molten aluminum, the existing impurity cleaning method mainly adopts manual fishing out, the method is low in efficiency and labor-wasting, in addition, clean molten aluminum needs to be poured manually, and the method is low in efficiency and not safe enough.

SUMMERY OF THE UTILITY MODEL

An object of the utility model is to provide a difference in temperature aluminium smelting pot is emptyd mechanism and filtering mechanism through the setting to current aluminium smelting pot function singleness that proposes in solving above-mentioned background art can not assist the impurity of filtering aluminium aquatic, and can only rely on the artifical problem of empting the aluminium water in the stove.

In order to achieve the above object, the utility model provides a following technical scheme: a temperature difference aluminum smelting furnace comprises a base, a bearing, a dumping mechanism and a filtering mechanism.

The improved furnace is characterized in that a second cavity is formed in one side of the top of the base, a dumping mechanism is fixedly mounted in the second cavity, a furnace body is rotatably mounted at the top of the base through the dumping mechanism, a mounting block is fixedly mounted on one side face, away from the second cavity, of the furnace body, a first cavity is formed in the top of the mounting block, and a filtering mechanism is fixedly mounted in the first cavity.

Empty the mechanism and include second pivot, the fixed cover of second, first bevel gear, second bevel gear, speed reduction step motor and second installation shell, base and second cavity vertically a side fixed mounting have the second installation shell, fixed mounting has speed reduction step motor on the inside bottom plate of second installation shell, the second cavity is close to and keeps away from and rotates through the bearing between the both sides inner wall of second installation shell and installs the second pivot, the fixed cover of second that has cup jointed of the outside wall that is located the second cavity inside of second pivot, the top of the fixed cover of second and the bottom fixed connection of furnace body, the one end activity that the second pivot is close to the second installation shell runs through a second cavity lateral wall to the fixed cover has connect first bevel gear, first bevel gear and second bevel gear meshing. And one end of the second bevel gear, far away from the first bevel gear, is horizontally and fixedly connected with a third rotating shaft, and one end of the third rotating shaft, far away from the first bevel gear, is fixedly connected with the output end of the speed reduction stepping motor.

Filtering mechanism includes step motor, worm, first pivot, first installation shell and worm wheel, installation piece and a first cavity vertically side fixed mounting have first installation shell, fixed mounting has step motor on the inside bottom plate of first installation shell, first cavity is close to and keeps away from and rotates through two bearings between the both sides inner wall of first installation shell and installs first pivot, first pivot is located the fixed cover of the inside outer wall of first cavity and has connect first fixed cover, the perpendicular fixed mounting of outer wall of first fixed cover has the connecting plate, a side fixed mounting that the connecting plate is close to the furnace body has the filter screen, the bottom of filter screen touches with the top of furnace body, the one end activity that first pivot is close to first installation shell runs through first cavity one side inner wall to fixed cover has connect the worm wheel, worm wheel and worm wheel meshing, the bottom and the step motor output fixed connection of worm.

Preferably, a heating plate is embedded in one side wall of the furnace body.

Preferably, the bottom of the base is fixedly provided with a non-slip mat, and patterns are carved on the bottom of the non-slip mat.

Preferably, the top of the first cavity and the side far away from the furnace body extend to the outside of the mounting block.

Preferably, the top and the side far away from the furnace body of the second cavity both extend to the outside of the base.

Preferably, a supporting column is fixedly mounted on a top plate inside the second mounting shell, and the third rotating shaft movably penetrates through the supporting column through a bearing.

Compared with the prior art, the beneficial effects of the utility model are that:

(1) The base of the utility model is provided with the filtering mechanism, and the filtering net can be rotated to the top of the furnace body after finishing smelting through the transmission principle of the worm gear, so that when pouring the aluminum water, the impurities on the surface of the aluminum water can be filtered, and because the worm gear has the self-locking function, the filtering net does not need to be worried about being washed away when pouring the aluminum water, the filtered impurities only need to be cleaned, and the efficiency of the utility model is higher compared with the prior art;

(2) The utility model discloses install and empty the mechanism, just can slowly empty the furnace body is whole with the help of meshing between the bevel gear and speed reduction step motor's theory of operation to pour out the aluminium water smoothly, compare in prior art, the utility model discloses need not to empty the aluminium water that rolls boiling hot through the manual work, it is relatively safer, production efficiency is also higher.

Drawings

Fig. 1 is a schematic view of the structure of the present invention;

fig. 2 is a schematic top view of the present invention;

fig. 3 is a schematic top view of the dumping mechanism of the present invention;

fig. 4 is a left side view structure diagram of the present invention.

In the figure: 1. a base; 2. mounting blocks; 3. a first cavity; 4. a first rotating shaft; 5. a first fixing sleeve; 6. a connecting plate; 7. a filter screen; 8. heating plates; 9. a furnace body; 10. a second fixing sleeve; 11. a second cavity; 12. a second rotating shaft; 13. a bearing; 14. a worm gear; 15. a worm; 16. a stepping motor; 17. a first mounting case; 18. a second mounting case; 19. a first bevel gear; 20. a second bevel gear; 21. a deceleration stepping motor; 22. and a third rotating shaft.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

Referring to fig. 1-4, the present invention provides an embodiment: a temperature difference aluminum smelting furnace comprises a base 1, a bearing 13, a dumping mechanism and a filtering mechanism.

The utility model discloses a furnace body, including base 1, second cavity 11, the inside fixed mounting of second cavity 11 has empting the mechanism, base 1's top is rotated through empting the mechanism and is installed furnace body 9, a side fixed mounting that second cavity 11 was kept away from to furnace body 9 has installation piece 2, the top of installation piece 2 is provided with first cavity 3, the inside fixed mounting of first cavity 3 has filtering mechanism.

The dumping mechanism comprises a second rotating shaft 12, a second fixing sleeve 10, a first bevel gear 19, a second bevel gear 20, a speed-reducing stepping motor 21 and a second installation shell 18, a second installation shell 18 is fixedly installed on one side surface, perpendicular to the second cavity 11, of the base 1, the speed-reducing stepping motor 21 is fixedly installed on an inner bottom plate of the second installation shell 18, the second cavity 11 is close to and far away from the inner walls of the two sides of the second installation shell 18, the second rotating shaft 12 is rotatably installed through a bearing 13, the second fixing sleeve 10 is fixedly sleeved on the outer wall, located inside the second cavity 11, of the second rotating shaft 12, the top of the second fixing sleeve 10 is fixedly connected with the bottom of the furnace body 9, one end, close to the second installation shell 18, of the second rotating shaft 12 movably penetrates through the side wall of the second cavity 11 and is fixedly sleeved with the first bevel gear 19, and the first bevel gear 19 is meshed with the second bevel gear 20. The horizontal fixedly connected with third pivot 22 of one end that first bevel gear 19 was kept away from to second bevel gear 20, the one end that first bevel gear 19 was kept away from to third pivot 22 and speed reduction step motor 21's output fixed connection, empty the mechanism with the help of the meshing principle between first bevel gear 19 and the second bevel gear 20 to and speed reduction step motor 21's theory of operation just can be with the whole slow empting of furnace body 9, thereby pour out the aluminium water smoothly, need not to empty the aluminium water that rolls the boiling hot through the manual work, and is relatively safer, and production efficiency is also higher.

Filter mechanism includes step motor 16, worm 15, first pivot 4, first installation shell 17 and worm wheel 14,

installation piece

2 and 3 vertically a side fixed mounting of first cavity have first installation shell 17, fixed mounting has step motor 16 on the inside bottom plate of first installation shell 17, first cavity 3 is close to and keeps away from and rotates through two bearings 13 between the both sides inner wall of first installation shell 17 and installs first pivot 4, first pivot 4 is located the fixed cover of the inside outer wall of first cavity 3 and has been connected first fixed cover 5, the perpendicular fixed mounting of outer wall of first fixed cover 5 has connecting plate 6, a side fixed mounting that connecting plate 6 is close to furnace body 9 has filter screen 7, the bottom of filter screen 7 touches with the top of furnace body 9 mutually, the one end activity that first pivot 4 is close to first installation shell 17 runs through 3 one side inner walls of first cavity to the fixed worm wheel 14 that has cup jointed, worm wheel 14 meshes with worm 15, the bottom and the step motor 16 output connection of worm 15, filter mechanism, through worm wheel 14, worm 15's transmission principle, can be after accomplishing, with the aluminium water 7 and water filtration water and water filtration need not topple over the water and water to the aluminium when the self-locking, so the filter screen 15 has the auto-lock water to empty the water to filter screen, so the aluminium water filter screen 14, the aluminium water filter screen 15 that water has not had the auto-lock to empty the water to the aluminium water to empty the water that water need to empty, and water to empty the water to be fallen.

Specifically, a heating plate 8 is embedded in one side wall of the furnace body 9, and the heating plate 8 is used for heating the furnace body 9 to smelt aluminum.

Specifically, the bottom of base 1 is fixed with the slipmat, the bottom of slipmat is carved with the decorative pattern, and the slipmat is used for the antiskid.

Specifically, the top of the first cavity 3 and the side far away from the furnace body 9 extend to the outside of the mounting block 2.

Specifically, the top and the side far away from the furnace body 9 of the second cavity 11 both extend to the outside of the base 1.

Specifically, a supporting column is fixedly mounted on a top plate inside the second mounting shell 18, the third rotating shaft 22 movably penetrates through the supporting column through the bearing 13, and the supporting column is used for supporting the third rotating shaft 22.

The working principle is as follows: electric elements that appear in this application all connects intercommunication power and control switch when using, filtering mechanism is installed to this device, after smelting the completion and adding the scarfing cinder agent, only need start step motor 16, step motor 16 can take and change worm 15, because worm 15 and worm wheel 14 meshing, so worm wheel 14 can follow worm 15 and rotate together, the area is changeed first pivot 4 simultaneously, first pivot 4 area changes first fixed cover 5, first fixed cover 5 drops filter screen 7 through connecting plate 6, make filter screen 7 bottom and furnace body 9 top firmly support, then close step motor 16.

This device is installed and is emptyd the mechanism, the container that will be used for holding the aluminium water is put aside, start speed reduction step motor 21, speed reduction step motor 21 area changes third pivot 22, third pivot 22 area changes second bevel gear 20, because second bevel gear 20 meshes with first bevel gear 19, so first bevel gear 19 rotates together with second bevel gear 20, and simultaneously area changes second pivot 12, second pivot 12 area changes the fixed cover 10 of second, because the top of the fixed cover 10 of second and the bottom fixed connection of furnace body 9, so furnace body 9 begins the gentle slope, impurity in the aluminium water is filtered by filter screen 7, clean aluminium water is poured into the container of placing thereupon, it is 90 degrees to empty the maximum angle, when accomplishing empting, only need to start speed reduction step motor 21 and step motor 16 reversal in proper order and can get back to original state.

It is prior art to relate to circuits, electronic components and control modules, which are well within the skill of those in the art, and not to be reiterated, the present invention is not directed to improvements in software and methods.

In the description of the present invention, it is to be understood that the terms "center", "middle", "eccentric", "longitudinal", "lateral", "length", "width", "thickness", "height", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential", and the like indicate the orientation or positional relationship indicated based on the drawings, and are only for convenience of description and simplicity of description, and do not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore should not be construed as limiting the present invention.

It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.

Claims

1. A temperature difference aluminum smelting furnace is characterized in that: comprises a base, a bearing, a dumping mechanism and a filtering mechanism;

a second cavity is formed in one side of the top of the base, a dumping mechanism is fixedly mounted inside the second cavity, a furnace body is rotatably mounted at the top of the base through the dumping mechanism, a mounting block is fixedly mounted on one side surface, far away from the second cavity, of the furnace body, a first cavity is formed in the top of the mounting block, and a filtering mechanism is fixedly mounted inside the first cavity;

the dumping mechanism comprises a second rotating shaft, a second fixing sleeve, a first bevel gear, a second bevel gear, a speed reduction stepping motor and a second mounting shell, wherein the second mounting shell is fixedly mounted on one side surface, perpendicular to the second cavity, of the base, the speed reduction stepping motor is fixedly mounted on an inner bottom plate of the second mounting shell, the second rotating shaft is rotatably mounted between inner walls, close to and far away from the second mounting shell, of two sides of the second cavity through bearings, the second fixing sleeve is fixedly sleeved on the outer wall, located inside the second cavity, of the second rotating shaft, the top of the second fixing sleeve is fixedly connected with the bottom of the furnace body, one end, close to the second mounting shell, of the second rotating shaft movably penetrates through one side wall of the second cavity and is fixedly sleeved with the first bevel gear, the first bevel gear is meshed with the second bevel gear, one end, far away from the first bevel gear, of the second bevel gear is horizontally and fixedly connected with a third rotating shaft, and one end, far away from the first bevel gear, of the third rotating shaft is fixedly connected with the output end of the speed reduction stepping motor;

2. The thermoelectric aluminum smelter of claim 1, wherein: a heating plate is embedded in one side wall of the furnace body.

3. The thermoelectric aluminum smelter of claim 1, wherein: the bottom fixed mounting of base has the slipmat, the bottom of slipmat is carved with the decorative pattern.

4. The thermoelectric aluminum smelter of claim 1, wherein: the top of the first cavity and one side far away from the furnace body extend to the outside of the mounting block.

5. The thermoelectric aluminum smelter of claim 1, wherein: the top of the second cavity and one side far away from the furnace body extend to the outside of the base.

6. The thermoelectric aluminum smelter of claim 1, wherein: the supporting column is fixedly mounted on the top plate inside the second mounting shell, and the third rotating shaft penetrates through the supporting column through the bearing in a movable mode.