CN218755507U - Microbial fertilizer fermentation mixing arrangement - Google Patents
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- CN218755507U CN218755507U CN202223486101.3U CN202223486101U CN218755507U CN 218755507 U CN218755507 U CN 218755507U CN 202223486101 U CN202223486101 U CN 202223486101U CN 218755507 U CN218755507 U CN 218755507U
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- 238000000855 fermentation Methods 0.000 title claims abstract description 98
- 230000004151 fermentation Effects 0.000 title claims abstract description 98
- 238000002156 mixing Methods 0.000 title claims abstract description 38
- 239000003337 fertilizer Substances 0.000 title claims abstract description 21
- 230000000813 microbial effect Effects 0.000 title claims abstract description 20
- 238000003756 stirring Methods 0.000 claims abstract description 64
- 230000001681 protective effect Effects 0.000 claims abstract description 53
- 230000006835 compression Effects 0.000 claims abstract description 14
- 238000007906 compression Methods 0.000 claims abstract description 14
- 239000000463 material Substances 0.000 claims abstract description 11
- 238000010438 heat treatment Methods 0.000 claims description 8
- 238000013016 damping Methods 0.000 claims description 7
- 210000003608 fece Anatomy 0.000 claims 1
- 238000010030 laminating Methods 0.000 claims 1
- 239000010871 livestock manure Substances 0.000 claims 1
- 239000002994 raw material Substances 0.000 abstract description 22
- 239000012530 fluid Substances 0.000 abstract 1
- 230000000694 effects Effects 0.000 description 4
- 239000007788 liquid Substances 0.000 description 4
- 238000000034 method Methods 0.000 description 4
- 239000003795 chemical substances by application Substances 0.000 description 3
- 238000004140 cleaning Methods 0.000 description 3
- 238000009825 accumulation Methods 0.000 description 2
- 244000005700 microbiome Species 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000005457 optimization Methods 0.000 description 2
- 238000007790 scraping Methods 0.000 description 2
- 239000007858 starting material Substances 0.000 description 2
- 238000010521 absorption reaction Methods 0.000 description 1
- 238000012271 agricultural production Methods 0.000 description 1
- 230000001580 bacterial effect Effects 0.000 description 1
- 239000004020 conductor Substances 0.000 description 1
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- 230000003670 easy-to-clean Effects 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 239000002054 inoculum Substances 0.000 description 1
- 238000004321 preservation Methods 0.000 description 1
- 238000010298 pulverizing process Methods 0.000 description 1
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Abstract
Description
技术领域technical field
本实用新型涉及微生物肥料技术领域,具体涉及一种微生物肥料发酵混合装置。The utility model relates to the technical field of microbial fertilizers, in particular to a microbial fertilizer fermentation and mixing device.
背景技术Background technique
微生物肥料又称生物肥料、接种剂或菌肥等,是指以微生物的生命活动为核心,使农作物获得特定的肥料效应的一类肥料制品。微生物发酵混合装置是一种对物料进行搅拌与发酵的设备,其广泛应用于生物工程、制药工程与农业生产等行业,目前常见的微生物发酵混合装置使用电机带动叶片转动或利用电磁搅拌实现物料与微生物的均匀混合,并通过加热装置阿吉热物料,从而在恒温条件下实现混合发酵。Microbial fertilizers, also known as biological fertilizers, inoculants or bacterial fertilizers, refer to a type of fertilizer products that use the life activities of microorganisms as the core to enable crops to obtain specific fertilizer effects. Microbial fermentation mixing device is a kind of equipment for stirring and fermenting materials. It is widely used in bioengineering, pharmaceutical engineering, agricultural production and other industries. At present, common microbial fermentation mixing devices use motors to drive blades to rotate or use electromagnetic stirring to achieve material and The microorganisms are evenly mixed, and the materials are heated through the heating device Aji, so as to realize mixed fermentation under constant temperature conditions.
中国专利文献CN211420014U公开了一种微生物肥料搅拌装置,其通过动力电机启动第一转向齿轮与第二转向齿轮带动动力轴转动、进而带动多组打散杆转动、实现块状发酵原料的打散,通过电机组件带动搅拌机构实现桶体内发酵液与发酵原料的搅拌混合,从而降低发酵剂与发酵原料充分混合的难度、提高发酵剂与发酵原料的混合效率。然而,该搅拌装置在发酵原料进入筒体后,部分原料由于重力的原因会快速堆积在筒体底部,造成底部发酵原料与发酵液混合不均匀、导致发酵不充分的问题;此外,该搅拌装置在进行发酵原料与发酵液混合的过程中,部分原料易粘附在筒体内壁,难于清洁的同时也会造成混合不均匀的问题。Chinese patent document CN211420014U discloses a microbial fertilizer stirring device, which starts the first steering gear and the second steering gear through the power motor to drive the power shaft to rotate, and then drives multiple groups of breaking rods to rotate to realize the breaking up of block fermentation raw materials. The motor component drives the stirring mechanism to realize the stirring and mixing of the fermented liquid and the fermented raw materials in the barrel, thereby reducing the difficulty of fully mixing the fermented agent and fermented raw materials and improving the mixing efficiency of the fermented agent and fermented raw materials. However, after the stirring device enters the barrel, some of the raw materials will quickly accumulate at the bottom of the barrel due to gravity, resulting in uneven mixing of the bottom fermentation raw material and fermentation liquid, resulting in insufficient fermentation; in addition, the stirring device In the process of mixing the fermentation raw materials and the fermentation broth, some raw materials are easy to adhere to the inner wall of the cylinder, which is difficult to clean and also causes the problem of uneven mixing.
实用新型内容Utility model content
针对以上现有技术存在的问题,本实用新型的目的在于提供一种微生物肥料发酵混合装置,该发酵混合装置能够有效确保发酵液与发酵原料均匀混合,避免发酵原料堆积在发酵筒底部、导致部分区域搅拌不到或混合不均匀的问题;此外,该发酵混合装置也能有效避免发酵原料粘附在发酵筒的侧壁,便于清洁。In view of the above existing problems in the prior art, the purpose of this utility model is to provide a microbial fertilizer fermentation and mixing device, which can effectively ensure that the fermentation liquid and the fermentation raw materials are evenly mixed, and avoid the accumulation of the fermentation raw materials at the bottom of the fermentation cylinder, resulting in partial The problem of insufficient mixing or uneven mixing in the area; in addition, the fermentation mixing device can also effectively prevent the fermentation raw materials from adhering to the side wall of the fermentation cylinder, which is easy to clean.
本实用新型的目的通过以下技术方案实现:The purpose of this utility model is achieved through the following technical solutions:
一种微生物肥料发酵混合装置,其特征在于:包括防护外壳,防护外壳内腔设置发酵筒且发酵筒两侧分别通过连接滑块与防护外壳内壁滑动连接,两个连接滑块对应设置螺杆且螺杆与连接滑块螺纹连接、螺杆底端贯穿防护外壳底面且转动连接;发酵筒顶面与防护外壳内腔顶面之间设置导料管,发酵筒底面与防护外壳内腔底面之间设置多组压缩弹簧;发酵筒内设置搅拌组件,搅拌组件包括搅拌电机、搅拌轴、搅拌杆及弧形刮板,搅拌电机设置在发酵筒内腔顶端中部且其输出轴连接搅拌轴,搅拌轴外壁且绕其轴线均匀设置多列搅拌杆且同一列搅拌杆远离搅拌轴的一端共同连接一弧形刮板,弧形刮板外壁与发酵筒内壁贴合。A microbial fertilizer fermentation and mixing device, characterized in that it includes a protective shell, a fermentation cylinder is arranged in the inner cavity of the protective shell, and the two sides of the fermentation cylinder are slidably connected to the inner wall of the protective shell through connecting sliders, and the two connecting sliders are correspondingly provided with screws and the screw It is threadedly connected with the connecting slider, and the bottom end of the screw runs through the bottom surface of the protective shell and is connected in rotation; a material guide tube is set between the top surface of the fermentation cylinder and the top surface of the inner cavity of the protective shell, and multiple groups are set between the bottom surface of the fermentation cylinder and the bottom surface of the inner cavity of the protective shell. Compression spring; a stirring assembly is set in the fermentation cylinder, the stirring assembly includes a stirring motor, a stirring shaft, a stirring rod and an arc scraper, the stirring motor is arranged in the middle of the top end of the fermentation cylinder and its output shaft is connected to the stirring shaft, and the outer wall of the stirring shaft is wound around Its axis is evenly equipped with multiple rows of stirring rods, and the end of the same row of stirring rods away from the stirring shaft is jointly connected with an arc-shaped scraper, and the outer wall of the arc-shaped scraper is attached to the inner wall of the fermentation cylinder.
优选的,所述防护外壳底端外壁设置定位支架,用于支撑整个混合装置。Preferably, a positioning bracket is provided on the outer wall of the bottom end of the protective shell to support the entire mixing device.
优选的,所述防护外壳内壁且位于连接滑块上侧设置加热芯体,用于对整个防护外壳、主要是发酵腔体内进行加热。Preferably, a heating core is provided on the inner wall of the protective shell and on the upper side of the connecting slider for heating the entire protective shell, mainly the fermentation chamber.
优选的,所述螺杆通过驱动组件驱动其转动,驱动组件包括从动齿轮、转动电机与不完全齿轮,从动齿轮固定套接在螺杆位于防护外壳外侧的外壁,从动齿轮一侧对应设置转动电机且转动电机输出轴外壁固定套接不完全齿轮,转动电机输出轴与防护外壳底部转动连接、不完全齿轮的齿段能够与对应的从动齿轮啮合。Preferably, the screw is driven to rotate by a drive assembly, the drive assembly includes a driven gear, a rotating motor and an incomplete gear, the driven gear is fixedly sleeved on the outer wall of the screw located outside the protective shell, and one side of the driven gear is correspondingly set to rotate The outer wall of the motor and the output shaft of the rotating motor is fixedly socketed with the incomplete gear, the output shaft of the rotating motor is rotationally connected with the bottom of the protective casing, and the tooth segment of the incomplete gear can mesh with the corresponding driven gear.
优选的,所述不完全齿轮的齿段长度大于光滑段长度。Preferably, the tooth segment length of the incomplete gear is greater than the smooth segment length.
优选的,所述不完全齿轮的直径不小于从动齿轮直径的5倍。Preferably, the diameter of the incomplete gear is not less than 5 times the diameter of the driven gear.
优选的,所述螺杆顶部对应的防护外壳内壁设置定位块且螺杆与定位块转动连接、避免螺杆转动过程中出现偏移;防护外壳内腔且对应连接滑块设置橡胶阻尼块,用于吸收连接滑块上移过程中的冲击。Preferably, the inner wall of the protective shell corresponding to the top of the screw is provided with a positioning block, and the screw is rotatably connected with the positioning block to avoid deviation during the rotation of the screw; the inner cavity of the protective shell and the corresponding connecting slider are provided with a rubber damping block for absorbing connection The impact during the upward movement of the slider.
优选的,所述导料管采用波纹管结构且导料管两端分别贯穿发酵筒顶面、防护外壳顶面。Preferably, the feed pipe adopts a bellows structure, and the two ends of the feed pipe respectively pass through the top surface of the fermentation cylinder and the top surface of the protective shell.
优选的,所述导料管至少为两根。Preferably, there are at least two guide tubes.
优选的,所述压缩弹簧不少于三组。Preferably, the compression springs are not less than three sets.
优选的,所述搅拌轴外壁设置3~6列搅拌杆且每列包含4~8根搅拌杆。Preferably, the outer wall of the stirring shaft is provided with 3-6 rows of stirring rods and each row contains 4-8 stirring rods.
优选的,所述发酵筒底面且位于压缩弹簧之间设置出料管、出料管上设置电磁阀门。Preferably, a discharge pipe is provided on the bottom surface of the fermentation cylinder and between the compression springs, and an electromagnetic valve is provided on the discharge pipe.
本实用新型具有如下技术效果:The utility model has the following technical effects:
本申请通过螺杆的转动控制连接滑块在防护外壳内壁的滑动、带动发酵筒整体的向下移动,压缩弹簧压缩;然后通过螺杆失去驱动力(即不完全齿轮的光滑段与从动齿轮接触)、利用压缩弹簧的弹力使得发酵筒整体快速上移,通过对连接滑块的限位实现对发酵筒上移过程的限位与阻尼吸收,进而使得发酵筒底部的原料由于惯性及振动而向上移动,进而实现底部发酵原料的搅拌,避免发酵原料堆积在底部而出现搅拌不均匀、发酵不充分的问题;同时,底部的发酵原料由于惯性被抛起时、增加了发酵原料与空气的接触面,进一步使得发酵更为充分。本申请通过搅拌轴、搅拌杆与弧形刮板的配合,一是确保整个搅拌装置的稳固性、避免发酵筒上下移动或振动过程中搅拌装置出现偏移,二是实现对发酵原料与发酵液的充分混合,三是在搅拌过程中实现对发酵筒内壁的刮料清洁、进一步保证发酵原料与发酵液的混合、避免后续发酵筒难于清洁。This application controls the sliding of the connecting slider on the inner wall of the protective shell through the rotation of the screw, which drives the fermentation cylinder to move downward as a whole, and compresses the spring; then the screw loses the driving force (that is, the smooth section of the incomplete gear contacts the driven gear) , Utilize the elastic force of the compression spring to make the entire fermentation cylinder move up quickly, realize the limit and damping absorption of the upward movement of the fermentation cylinder through the limit of the connecting slider, and then make the raw materials at the bottom of the fermentation cylinder move upward due to inertia and vibration , and then realize the stirring of the bottom fermentation raw materials, avoiding the problems of uneven stirring and insufficient fermentation caused by the accumulation of fermentation raw materials at the bottom; at the same time, when the bottom fermentation raw materials are thrown up due to inertia, the contact surface between the fermentation raw materials and the air is increased, Further make the fermentation more fully. In this application, through the cooperation of the stirring shaft, the stirring rod and the arc-shaped scraper, one is to ensure the stability of the entire stirring device and avoid the deviation of the stirring device during the up and down movement of the fermentation cylinder or the vibration process; The third is to realize the scraping and cleaning of the inner wall of the fermentation cylinder during the stirring process, to further ensure the mixing of the fermentation raw materials and the fermentation liquid, and to avoid the difficulty of cleaning the subsequent fermentation cylinder.
附图说明Description of drawings
图1为本实用新型实施例中混合装置的整体结构示意图。Fig. 1 is a schematic diagram of the overall structure of the mixing device in the embodiment of the utility model.
图2为图1的A-A向剖视图。Fig. 2 is a sectional view taken along line A-A of Fig. 1 .
图3为图1的B-B向剖视图。Fig. 3 is a sectional view taken along line B-B of Fig. 1 .
其中,100、防护外壳;101、定位支架;102、出料管;103、加热芯体;104、橡胶阻尼块;10、发酵筒;11、连接滑块;110、螺杆;111、从动齿轮;112、转动电机;113、不完全齿轮;114、定位块;12、导料管;13、压缩弹簧;14、搅拌组件;141、搅拌电机;142、搅拌轴;143、搅拌杆;144、弧形刮板。Among them, 100, protective shell; 101, positioning bracket; 102, discharge pipe; 103, heating core; 104, rubber damping block; 10, fermentation cylinder; 11, connecting slider; 110, screw; 111, driven gear ; 112, rotating motor; 113, incomplete gear; 114, positioning block; 12, feed pipe; 13, compression spring; 14, stirring assembly; 141, stirring motor; 142, stirring shaft; 143, stirring rod; 144, Curved scraper.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. example. Based on the embodiments of the present utility model, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.
实施例1:Example 1:
如图1~3所示,一种微生物肥料发酵混合装置,其特征在于:包括防护外壳100,防护外壳100底端外壁设置定位支架101,用于支撑整个混合装置(如图1所示)。防护外壳100内腔设置发酵筒10且发酵筒10两侧分别通过连接滑块11与防护外壳100内壁滑动连接(即连接滑块11固定设置在发酵筒10外壁,防护外壳100内壁对应连接滑块11开设竖直滑槽,连接滑块11远离发酵筒10的一端卡入竖直滑槽内且滑动连接),防护外壳100内壁且位于连接滑块11上侧设置加热芯体102,用于对整个防护外壳100、主要是发酵腔体内进行加热;为了确保加热保温效果,防护外壳100外壁包裹保温层且防护外壳100内设置用于测试内腔温度的热电偶,发酵筒10采用导热材料制成。两个连接滑块11对应设置螺杆110且螺杆110与连接滑块11螺纹连接(即螺杆110贯穿连接滑块11且螺杆110外壁与连接滑块11螺纹连接,如图1所示)、螺杆110底端贯穿防护外壳100底面且通过套接滚珠轴承与防护外壳100底面转动连接;螺杆110顶部对应的防护外壳100内壁固定设置定位块114且螺杆110(顶部)与定位块114转动连接、避免螺杆110转动过程中出现偏移;防护外壳100内腔且对应连接滑块11(即位于竖直滑槽顶部)设置橡胶阻尼块104,用于吸收连接滑块11上移过程中的冲击。螺杆110通过驱动组件驱动其转动,驱动组件包括从动齿轮111、转动电机112与不完全齿轮113,从动齿轮111固定套接在螺杆11位于防护外壳100外侧的外壁,从动齿轮111一侧对应设置转动电机112且转动电机112输出轴外壁固定套接不完全齿轮113,转动电机112输出轴与防护外壳100底部转动连接、不完全齿轮113的齿段能够与对应的从动齿轮111啮合(如图1、图3所示);不完全齿轮113的齿段长度大于光滑段长度,且不完全齿轮113的直径不小于从动齿轮111直径的5倍。As shown in Figures 1-3, a microbial fertilizer fermentation mixing device is characterized in that it includes a
发酵筒10顶面与防护外壳100内腔顶面之间设置导料管12,导料管12采用波纹管结构且导料管12两端分别贯穿发酵筒10顶面、防护外壳100顶面,导料管12至少为两根(本实施例中导料管12采用两根)。发酵筒10底面与防护外壳100内腔底面之间设置多组压缩弹簧13,压缩弹弹簧13不少于三组(本实施例中压缩弹簧13采用三组)。A
发酵筒10内设置搅拌组件14,搅拌组件14包括搅拌电机141、搅拌轴142、搅拌杆143及弧形刮板144,搅拌电机141通过电机箱设置在发酵筒10内腔顶端中部且其输出轴通过连轴器固定连接搅拌轴142,搅拌轴142外壁且绕其轴线均匀设置多列搅拌杆143且同一列搅拌杆143远离搅拌轴142的一端共同连接一弧形刮板144,弧形刮板144外壁与发酵筒10内壁贴合。搅拌轴142外壁设置3~6列搅拌杆143(如图2所示,本实施例中搅拌杆143为4列)且每列包含4~8根搅拌杆143(如图1所示,本实施例中每列包含5根搅拌杆143)。The
发酵筒10底面且位于压缩弹簧13之间设置出料管102、出料管102上设置电磁阀门。A
工作原理:working principle:
使用时,首先通过两根导料管12的进料口(即上端口)分别通过发酵原料与发酵剂(其中,发酵原料的进料口端可设置粉碎机构将发酵原料进行打散);然后,同时启动搅拌电机141与转动电机112(将搅拌电机141与转动电机112的启动开关设置在同一电源回路上即可实现它们的同时启动):搅拌电机141通过搅拌轴142带动搅拌杆143与弧形刮板144转动,进而实现进入发酵筒10内的发酵原料与发酵剂的混合、以及对于发酵筒10内壁的刮料清洁;转动电机112启动带动不完全齿轮113转动,当不完全齿轮113齿段与从动齿轮111啮合时,螺杆110转动,进而通过连接滑块11带动整个发酵筒10下移、压缩弹簧13压缩,当不完全齿轮113光滑段与从动齿轮111对应时,螺杆110失去驱动力、由于压缩弹簧13的弹力作用带动整个发酵筒10快速上移,螺杆110被连接滑块11带动而进行反转,当连接滑块11与橡胶阻尼块104接触时,由橡胶阻尼块104对连接滑块11进行限位并吸收其继续向上的动力,发酵筒10停止向上运动且出现振动,发酵筒10底部的发酵原料与发酵剂被抛起进行混合搅拌,如此循环。When in use, first pass the fermentation raw material and the fermentation agent through the feeding ports (ie upper ports) of the two
搅拌前,开启加热芯体103使得防护壳体100与发酵筒10内的温度达到适宜的发酵温度。Before stirring, the
实施例2:Example 2:
作为对本申请方案的进一步优化,在实施例1的基础上,防护壳体100背面设置箱门,出料管102底部设置导料软管,通过打开箱门后、利用导料软管与外部收集装置的连通,实现混合后微生物肥料的收集。As a further optimization of the scheme of the present application, on the basis of Embodiment 1, a box door is provided on the back of the
实施例3:Example 3:
作为对本申请方案的进一步优化,上述实施例1中的不完全齿轮113可通过单一电机、齿轮箱与转轴实现驱动,从而减少转动电机112的数量;具体为:不完全齿轮113套接在转轴外壁且转轴与防护壳体100底面转动连接,转轴位于不完全齿轮113下侧的外壁固定套接中间齿轮,中间齿轮分别与齿轮箱的输出齿轮啮合,齿轮箱通过单一电机控制其运转。As a further optimization of the scheme of the present application, the
尽管已经示出和描述了本实用新型的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本实用新型的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本实用新型的范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, those skilled in the art can understand that various changes and modifications can be made to these embodiments without departing from the principle and spirit of the present invention , replacements and modifications, the scope of the present utility model is defined by the appended claims and their equivalents.
Claims (8)
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