CN218755392U - Novel high-yield electric melting furnace for producing basalt continuous fibers - Google Patents
Novel high-yield electric melting furnace for producing basalt continuous fibers Download PDFInfo
- Publication number
- CN218755392U CN218755392U CN202222643540.4U CN202222643540U CN218755392U CN 218755392 U CN218755392 U CN 218755392U CN 202222643540 U CN202222643540 U CN 202222643540U CN 218755392 U CN218755392 U CN 218755392U
- Authority
- CN
- China
- Prior art keywords
- tank
- melting
- pond
- preheating
- clarification
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
Images
Landscapes
- Waste-Gas Treatment And Other Accessory Devices For Furnaces (AREA)
Abstract
The utility model discloses a novel high yield basalt continuous fibers produces electric melting furnace, including base, preheating tank, melting tank main part, depositing reservoir, passageway, shaping district and temperature-detecting device, left side installation conveyer belt on the base, preheating tank flowing liquid passageway right side sets up preheating tank flowing liquid hole, the depositing reservoir right side sets up clarification passageway baffle tank, all set up temperature-detecting device in preheating tank, melting tank main part and the depositing reservoir. This production line is provided with one set of continuous heating device and one set of heat preservation device that filters repeatedly: when the stone enters the production line through the conveyor belt, the stone can be heated and melted fully through two heating operations of the preheating tank and the melting tank main body; before the material enters the passage and the forming area, the filtering and heat preservation operation of two filtering electrode plates in the melting tank throat and the clarification passage baffle tank can ensure that the material can thoroughly filter out bubbles and impurities in the material before the material is subjected to final wiredrawing forming.
Description
Technical Field
The utility model relates to a basalt technical field specifically is a novel high yield basalt continuous fibers production electric melting furnace.
Background
A novel high-yield basalt continuous fiber production electric melting furnace is a tank furnace production form, and a unit bushing furnace production form is commonly used in basalt continuous fiber production electric melting furnaces at home and abroad at present. The structure is simple, so that the melting area is small, the quality of melted liquid is insufficient, the quality of a solution is uneven, the flowing of a basalt solution is changed greatly due to temperature difference, the uniformity and the flowability of the temperature of the solution are directly influenced, the basalt glass is unstable in wire drawing, the service life of a kiln is seriously shortened, the product quality of the kiln is seriously reduced, the kiln has the problems of large energy consumption, low yield, high cost, low efficiency and the like, a large-scale production mode is difficult to form in the field of basalt industry, and the advancing process of the basalt industry on an industrial production road is obviously limited.
Therefore, a novel high-yield basalt continuous fiber production electric melting furnace is provided, so as to solve the problem that the unit bushing combined furnace production form commonly used in the basalt continuous fiber production electric melting furnaces at home and abroad is provided. The structure is simple, so that the melting area is small, the quality of melted liquid is insufficient, the quality of a solution is uneven, the flowing of a basalt solution is changed greatly due to temperature difference, the uniformity and the flowability of the temperature of the solution are directly influenced, the basalt glass is unstable in wire drawing, the service life of a kiln is seriously shortened, the product quality of the kiln is seriously reduced, the kiln has the problems of large energy consumption, low yield, high cost, low efficiency and the like, a large-scale production mode is difficult to form in the field of basalt industry, and the advancing process of the basalt industry on an industrial production road is obviously limited.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide a novel high yield basalt continuous fibers produces electric melting furnace to solve the present domestic and foreign production basalt continuous fibers complete electric melting furnace that the above-mentioned background art provided and generally use unit bushing combination stove production form. The structure is simple, so that the melting area is small, the quality of melted liquid is insufficient, the quality of a solution is uneven, the flowing of a basalt solution is changed greatly due to temperature difference, the uniformity and the flowability of the temperature of the solution are directly influenced, the basalt glass is unstable in wire drawing, the service life of a kiln is seriously shortened, the product quality of the kiln is seriously reduced, the kiln has the problems of large energy consumption, low yield, high cost, low efficiency and the like, a large-scale production mode is difficult to form in the field of basalt industry, and the advancing process of the basalt industry on an industrial production road is obviously limited.
In order to achieve the above object, the utility model provides a following technical scheme: the utility model provides a novel high yield basalt continuous fibers production electric melting furnace, includes base, preheating tank, melting tank main part, depositing reservoir, route, shaping district and temperature-detecting device, left side installation conveyer belt on the base, and set up on the conveyer belt right side and preheat the pond, preheat the installation of pond top and preheat the pond and cover the brick, and set up the charge door in melting tank cover brick one side in advance, set up auxiliary electric heating in preheating tank, and set up below auxiliary electric heating and preheat pond flowing liquid passageway, preheat pond flowing liquid passageway right side and set up and preheat pond flowing liquid hole, preheat pond right side installation melting tank main part, and install melting tank cover brick in melting tank main part top, set up the melting tank electrode in the melting tank main part, the right side sets up melting tank flowing liquid hole in the melting tank main part, melting tank flowing liquid hole right side installation pond, and set up the heat preservation on the depositing reservoir inner wall, the depositing reservoir right side sets up passageway, shaping district, and set up passageway, shaping district on the right side of passageway, set up wire drawing operation electrode and working tank and working temperature-detecting device between the depositing reservoir and the working temperature-detecting device.
Preferably, the base is the notch cuttype arrangement structure of height from left to right low, and a whole set of production line is located the notch cuttype base of height from left to right low to the material can flow from high to low from the left hand right side in the course of working automatically, makes a whole set of production line can automatic operation, and is very high-efficient.
Preferably, a preheating tank flow channel is arranged in the preheating tank, auxiliary electric heating is arranged above the preheating tank flow channel, when basalt stone automatically falls into the preheating tank from a conveying belt on the left side of a production line through a charging opening, the auxiliary electric heating in the preheating tank firstly preheats the stone, the stone is uniformly distributed in the preheating tank flow channel at the bottom of the preheating tank after the stone is heated to 1450-1500 ℃ for melting, and then the stone flows into the melting tank main body through a preheating tank flow hole.
Preferably, the melting tank is provided with two sets of electrodes which are respectively and symmetrically arranged in the melting tank main body, and when the stone material flows into the melting tank main body after melting, the two sets of melting tank electrodes arranged in the melting tank main body can further heat and homogenize the material.
Preferably, set up filtering electrode plate in the melting tank throat, after the material carries out further heating homogenization operation through melting tank electrode, can flow into the depositing reservoir through melting tank throat, can pass through filtering electrode plate at the in-process that flows into the depositing reservoir, not only carry out the heat preservation operation to the material, but also filtered some bubbles and impurity in the material, it is very high-efficient.
Preferably, set up the wall body heat preservation on the clarification tank outer wall, and set up the filtration plate electrode in clarification route baffle pond, can be further evenly distributed in the clarification tank after the material gets into the clarification tank, wall body heat preservation on the clarification tank outer wall has played heat retaining effect simultaneously, then the material in the clarification tank passes through clarification route baffle pond inflow path, in the shaping district, the inflow route, the in-process in shaping district, bubble and impurity in the filtration material that can step forward along with filtration plate electrode secondary filter keeps warm, the inflow route, behind the shaping district, the material carries out wire drawing and shaping operation through wire drawing operation pond electrode and work shaping district and electrode.
Preferably, the upper right side of preheating tank, melting tank main part and the inside of depositing reservoir all is provided with temperature-detecting device, and at the in-process of whole set of production line function, the user can be through the inside temperature of preheating tank, melting tank main part and depositing reservoir of temperature-detecting device real time monitoring, ensures that whole set of production line can function under normal temperature condition.
Compared with the prior art, the beneficial effects of the utility model are that: this novel high yield basalt continuous fibers production electric melting furnace is provided with one set of continuous heating device, one set of heat preservation device, one set of temperature-detecting device that filters repeatedly:
1. when the stone enters the production line through the conveyor belt, the stone can be heated and melted sufficiently through two heating operations of the preheating tank and the melting tank main body, so that the production efficiency of the whole production line is improved;
2. before the material enters the passage and the forming area, the material can pass through the filtering and heat preservation operation of two filtering electrode plates in the melting tank throat and the clarification passage partition plate tank, so that the material can be ensured to thoroughly filter out bubbles and impurities in the material before the material is subjected to final wiredrawing forming, the quality of subsequent operation is ensured, and the production quality of the whole production line is improved;
3. the in-process that whole set of production line operated, the user can preheat the inside temperature of pond, melting tank main part and clarification tank through temperature-detecting device real time monitoring, ensures that whole set of production line can operate under normal temperature condition, and is very high-efficient.
Drawings
FIG. 1 is a schematic side view of the present invention;
FIG. 2 is a schematic view of the structure of the passage and the forming area of the present invention;
FIG. 3 is a schematic view of the structure of the preheating tank of the present invention;
FIG. 4 is a schematic view of the main structure of the melting tank of the present invention;
fig. 5 is a schematic structural view of the clarification tank of the utility model.
In the figure: 1. a base; 2. a conveyor belt; 3. covering bricks in a pre-melting pool; 4. a feed inlet; 5. auxiliary electric heating; 6. a flow channel of the preheating tank; 7. preheating a pool; 8. preheating a flow hole of the pool; 9. melting tank cover bricks; 10. a melt tank body; 11. melting a cell electrode; 12. a throat of the melting tank; 13. a clarification tank; 14. a clarification channel partition pool; 15. a passage, a molding region; 16. a wire drawing operation pool electrode; 17. a temperature detection device; 18. a working forming area and an electrode; 19. a passage blocking brick; 20. and (4) a wall heat-insulating layer.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
Referring to fig. 1-5, the present invention provides a technical solution: the utility model provides a novel high output basalt continuous fibers production electric melting furnace, including base 1, conveyer belt 2, melting bath lid brick 3 in advance, charge door 4, supplementary electrical heating 5, preheat pond flowing liquid passageway 6, preheat pond 7, preheat pond flowing liquid hole 8, melting pond lid brick 9, melting pond main part 10, melting pond electrode 11, melting pond flowing liquid hole 12, clarification tank 13, clarification route baffle pond 14, the passageway, shaping zone 15, wire drawing operation pond electrode 16, temperature-detecting device 17, work shaping zone and electrode 18, passageway baffle brick 19 and wall body heat preservation 20, base 1 is the notch cuttype arrangement structure of left side height right side low, a whole set of production line is located one set of notch cuttype base 1 of left side height right side low, so that the material can be automatic right in the course of working, by high to low flow, make a whole set of production line can the automatic operation, and is very high-efficient. The left side installation conveyer belt 2 on base 1, and set up on conveyer belt 2 right side and preheat pond 7, preheat 7 top installation preliminary bath lid bricks in the pond, and set up charge door 4 in preliminary bath lid bricks 3 one side, set up supplementary electrical heating 5 in preheating the pond 7, and set up in supplementary electrical heating 5 below and preheat pond flow liquid passageway 6, be provided with in preheating the pond 7 and preheat pond flow liquid passageway 6, and be provided with supplementary electrical heating 5 above preheating pond flow liquid passageway 6, when basalt stone material falls into in preheating the pond 7 through charge door 4 is automatic from the left conveyer belt of production line, preheat the inside supplementary electrical heating 5 of pond 7 at first to preheat the building stones operation, after the building stones heat to 1450-1500 degrees high temperature melting, can be in preheating the pond flow liquid passageway 6 evenly distributed of preheating the bottom of pond 7, then flow into melting tank main part 10 through preheating pond flow hole 8.
Preheating tank flowing liquid hole 8 is arranged on the right side of preheating tank flowing liquid channel 6, melting tank main body 10 is arranged on the right side of preheating tank 7, melting tank cover brick 9 is arranged above melting tank main body 10, melting tank electrode 11 is arranged in melting tank main body 10, melting tank electrode 11 is provided with two sets, the two sets are symmetrically arranged inside melting tank main body 10 respectively, and when stones are melted and flow into melting tank main body 10, two sets of melting tank electrodes 11 arranged inside melting tank main body 10 can further heat and homogenize the materials.
The right side sets up melting tank throat 12 in the melting tank main part 10, sets up filtering electrode board in the melting tank throat 12, after the material carries out further heating homogenization operation through melting tank electrode 11, can flow into clarification tank 13 through melting tank throat 12, can pass through filtering electrode board at the in-process that flows into clarification tank 13, not only carries out the operation that keeps warm to the material, but also has filtered partly bubble and impurity in the material, and is very high-efficient.
A clarification tank 13 is arranged on the right side of a flow hole 12 of a melting tank, a wall heat-insulating layer 20 is arranged on the inner wall of the clarification tank 13, a clarification passage partition tank 14 is arranged on the right side of the clarification tank 13, a passage and a forming area 15 are arranged on the right side of the clarification passage partition tank 14, a wire drawing operation tank electrode 16, a working forming area and an electrode 18 are arranged in the passage and forming area 15, the wire drawing operation tank electrode 16, the working forming area and the electrode 18 are isolated by a passage blocking brick 19, the wall heat-insulating layer 20 is arranged on the outer wall of the clarification tank 13, a filtering electrode plate is arranged in the clarification passage partition tank 14, when the material enters the clarification tank 13, the material can be further uniformly distributed in the clarification tank 13, the wall heat-insulating layer 20 on the outer wall of the clarification tank 13 plays a heat-insulating role, then the material in the clarification tank 13 flows into the passage and the forming area 15 through the clarification passage partition tank 14, and the forming area 15, and in the process of flowing into the passage and the forming area 15, the material can further filter the bubbles and impurities in the filtering material which can be formed along with the wire drawing operation and forming operation of the wire drawing operation by the secondary filtering electrode plate.
The working principle is as follows: when using this novel high yield basalt continuous fibers production electric melting furnace, a whole set of production line is located the notch cuttype base 1 of one set of height from the left side to the right side to the material can flow from high to low automatically in the course of working, makes a whole set of production line can automatic operation, and is very high-efficient. When basalt stone automatically falls into the preheating tank 7 from a conveyor belt on the left side of the production line through the feed inlet 4, the auxiliary electric heater 5 inside the preheating tank 7 firstly preheats the stone, and after the stone is heated to 1450-1500 ℃ for high-temperature melting, the stone is uniformly distributed in the preheating tank flow channel 6 at the bottom of the preheating tank 7 and then flows into the melting tank main body 10 through the preheating tank flow hole 8. When the stone flows into the melting tank body 10 after being melted, two sets of melting tank electrodes 11 provided inside the melting tank body 10 further heat and homogenize the material. After the material is further heated and homogenized by the melting tank electrode 11, the material flows into the clarification tank 13 through the melting tank throat 12, and passes through the filtering electrode plate in the process of flowing into the clarification tank 13, so that the material is not only subjected to heat preservation operation, but also a part of bubbles and impurities in the material are filtered, and the efficiency is high. When the material enters the clarification tank 13, the material is further uniformly distributed in the clarification tank 13, meanwhile, a wall heat-insulating layer 20 on the outer wall of the clarification tank 13 plays a role in heat insulation, then the material in the clarification tank 13 flows into the passage and the forming area 15 through the clarification passage partition tank 14, and in the process of flowing into the passage and the forming area 15, bubbles and impurities in the filtering material can be further filtered and insulated along with the secondary filtering of the filtering electrode plate, and after the material enters the passage and the forming area 15, the material is subjected to wire drawing and forming operation through the wire drawing operation tank electrode 16, the working forming area and the electrode 18. In the operation process of the whole production line, a user can monitor the temperature inside the preheating tank 7, the melting tank main body 10 and the clarification tank 13 in real time through the temperature detection device 17, so as to ensure that the whole production line can operate under the normal temperature condition. Those not described in detail in this specification are well within the skill of the art.
Although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that modifications may be made to the embodiments or portions thereof without departing from the spirit and scope of the invention.
Claims (7)
1. The utility model provides a novel high yield basalt continuous fibers produces electric melting furnace, includes base (1), preheats pond (7), melting tank main part (10), depositing reservoir (13), route, shaping district (15) and temperature-detecting device (17), its characterized in that: install conveyer belt (2) on left side on base (1), and set up on conveyer belt (2) right side and preheat pond (7), preheat pond (7) top installation molten bath lid brick (3) in advance, and set up charge door (4) in molten bath lid brick (3) one side in advance, set up supplementary electrical heating (5) in preheating pond (7), and set up in supplementary electrical heating (5) below and preheat pond flowing liquid passageway (6), it sets up and preheats pond flowing liquid hole (8) to preheat pond flowing liquid passageway (6) right side, preheat pond (7) right side installation melting pond main part (10), and install melting pond lid brick (9) in melting pond main part (10) top, set up melting pond electrode (11) in melting pond main part (10), the right side sets up melting pond flowing liquid hole (12) in melting pond main part (10), melting pond flowing liquid hole (12) right side installation pond (13), and set up on clarification pond wall body (13) inner wall (20), passageway baffle (14) right side sets up and clarifies between pond shaping circuit (16) and clarificator operation circuit and clarificator operation area (15), and clarificator operation circuit (16) and clarificator operation way (16) and clarificator operation area (15) and clarificator area 19 The preheating tank (7), the melting tank main body (10) and the clarification tank (13) are all internally provided with temperature detection devices (17).
2. The novel high-yield basalt continuous filament production electric melting furnace as claimed in claim 1, wherein: the base (1) is of a step-shaped arrangement structure with a high left and a low right.
3. The novel high-yield basalt continuous filament production electric melting furnace according to claim 1, wherein: a preheating tank flow liquid channel (6) is arranged in the preheating tank (7), and an auxiliary electric heater (5) is arranged above the preheating tank flow liquid channel (6).
4. The novel high-yield basalt continuous filament production electric melting furnace as claimed in claim 1, wherein: the melting tank is characterized in that the two sets of melting tank electrodes (11) are symmetrically arranged in the melting tank main body (10) respectively.
5. The novel high-yield basalt continuous filament production electric melting furnace as claimed in claim 1, wherein: and a filtering electrode plate is arranged in the flow hole (12) of the melting tank.
6. The novel high-yield basalt continuous filament production electric melting furnace as claimed in claim 1, wherein: a wall heat-insulating layer (20) is arranged on the outer wall of the clarification tank (13), and a filtering electrode plate is arranged in the clarification channel partition tank (14).
7. The novel high-yield basalt continuous filament production electric melting furnace as claimed in claim 1, wherein: and temperature detection devices (17) are arranged at the upper right parts of the interior of the preheating tank (7), the interior of the melting tank main body (10) and the interior of the clarification tank (13).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202222643540.4U CN218755392U (en) | 2022-10-09 | 2022-10-09 | Novel high-yield electric melting furnace for producing basalt continuous fibers |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202222643540.4U CN218755392U (en) | 2022-10-09 | 2022-10-09 | Novel high-yield electric melting furnace for producing basalt continuous fibers |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN218755392U true CN218755392U (en) | 2023-03-28 |
Family
ID=85698251
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202222643540.4U Active CN218755392U (en) | 2022-10-09 | 2022-10-09 | Novel high-yield electric melting furnace for producing basalt continuous fibers |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN218755392U (en) |
-
2022
- 2022-10-09 CN CN202222643540.4U patent/CN218755392U/en active Active
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| US2512761A (en) | Electric glass furnace | |
| SE8801629L (en) | GLASS MOLDING OVEN AND SET TO MANUFACTURE GLASS | |
| CN107399901A (en) | A kind of pneumoelectric kiln for being used to produce basalt continuous fiber | |
| CN206014696U (en) | A kind of glass fiber drawing furnace | |
| CN218755392U (en) | Novel high-yield electric melting furnace for producing basalt continuous fibers | |
| CN208362171U (en) | A kind of energy saving kiln | |
| CN201933006U (en) | Multi-zone independently-powered all-electric melting furnace with electrical emptying system at furnace bottom | |
| CN203960029U (en) | Constant temperature basalt continuous fiber electric smelter | |
| CN212334989U (en) | Cover plate glass kiln | |
| CN205575911U (en) | Glass fiber raw materials melting electric stove | |
| CN104944765A (en) | Device capable of realizing wiredrawing of basalt continuous fiber | |
| CN202945143U (en) | Tank furnace for producing basalt continuous filament with annular output of 5000 tons | |
| CN218349210U (en) | Secondary aluminum smelting device | |
| CN204661545U (en) | A kind of basalt continuous fiber wire-drawing frame | |
| CN201793467U (en) | Tank furnace used for producing basalt continuous filaments | |
| CN214167755U (en) | Melting structure for glass tube production | |
| CN212127955U (en) | Device for removing scum of float glass melting furnace | |
| CN105152520B (en) | A kind of high effective optical glass melting pond | |
| CN212357006U (en) | Independent melting wide-body melting furnace for electronic display glass production | |
| CN113800763A (en) | Direct wire drawing device for continuous microcrystalline glass fiber | |
| CN85107612A (en) | The improvement of Stretch material charging in the fiber production technology | |
| CN113480140A (en) | Device and method for manufacturing optical glass clinker | |
| CN216639307U (en) | Crucible bushing for melting mixture | |
| JPS63176313A (en) | Electric furnace for producing rock wool | |
| CN217516835U (en) | A clarification material way for fire prevention glass |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant |