CN218753978U - Steel sheet counting machine in material area - Google Patents
Steel sheet counting machine in material area Download PDFInfo
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- CN218753978U CN218753978U CN202222791863.8U CN202222791863U CN218753978U CN 218753978 U CN218753978 U CN 218753978U CN 202222791863 U CN202222791863 U CN 202222791863U CN 218753978 U CN218753978 U CN 218753978U
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- steel sheet
- sensing device
- shaft
- counting machine
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Abstract
The utility model provides a material belt steel sheet counting machine, which comprises a base, a multi-path counter, a feeding shaft, an optical sensing device and a material receiving shaft, wherein the feeding shaft, the optical sensing device and the material receiving shaft are sequentially arranged on the base along the conveying direction of a material belt; the multi-path counter is arranged on one side of the light induction device; the optical sensing device comprises a plurality of optical fiber sensors, and the optical fiber sensors are electrically connected with the multichannel counter; the optical fiber sensors are arranged along an oblique line, and the oblique line inclines relative to the material belt conveying direction. The utility model discloses a material area steel sheet counting machine can automatic accurate check steel sheet quantity, and the counting efficiency is high, need not the manual contact steel sheet, avoids steel sheet surface pollution.
Description
Technical Field
The utility model belongs to the technical field of the production of FPC reinforcement steel sheet, especially, relate to a machine is counted to steel sheet in material area.
Background
In the production process of the FPC reinforced steel sheet, the number of steel sheets in each material coil needs to be counted, an artificial counting mode is adopted at first, counting errors easily occur due to manual counting, a large amount of time and energy are consumed, the production efficiency is low, the labor cost is high, meanwhile, due to the fact that hands are easily contacted with the surfaces of the steel sheets during manual counting, fingerprints on the surfaces of the steel sheets and pollution of dirty/foreign matters are caused, at present, the number of the steel sheets in the material coils is obtained by generally using a weighing and estimating mode, namely after the material coils are wound, the number of the steel sheets in each material coil is weighed and estimated according to the total weight of each material coil, the weight of each steel sheet and the weight of a material coil base film, but the counting mode can still lead the final counting number of the steel sheets to be different from the actual number of the steel sheets due to weighing errors, meanwhile, the weighing and the calculation are needed, and the production time of the product material belt is prolonged.
SUMMERY OF THE UTILITY MODEL
In view of the above-mentioned problem that exists among the production technology of current FPC reinforcement steel sheet, the utility model discloses a main aim at provides a steel sheet counting machine in material area, but the steel sheet quantity is checked automatically to the steel sheet counting machine in material area that provides, and the counting efficiency is high, need not the manual contact steel sheet, avoids steel sheet surface pollution.
The purpose of the utility model can be realized through the following technical scheme:
the utility model provides a steel sheet counting machine in material belt, which comprises a base, a multi-path counter, a feeding shaft, a photo-sensing device and a material receiving shaft, wherein the feeding shaft, the photo-sensing device and the material receiving shaft are sequentially arranged on the base along the conveying direction of the material belt; the multi-path counter is arranged on one side of the light induction device;
the optical sensing device comprises a plurality of optical fiber sensors, and the optical fiber sensors are electrically connected with the multi-channel counter; the optical fiber sensors are arranged along a straight line, and an included angle which is larger than 0 degree and smaller than 90 degrees is formed between the straight line and the straight line where the conveyed material belt is located.
As a further description of the above technical solution, the optical sensor further includes a pressing shaft, and the pressing shaft is disposed at two ends of the optical sensing device along the conveying direction of the material belt.
As a further description of the above technical solution, the pressing shaft and the light sensing device have a preset gap in a vertical direction.
As a further description of the above technical solution, a tension sensor is disposed on the pressing shaft.
As a further description of the above technical solution, the tension adjusting device further includes a tension adjusting device, and the tension adjusting device is electrically connected to the tension sensor and a servo motor, respectively.
As a further description of the above technical solution, the feeding shaft and the receiving shaft are both disposed on the output shaft of the servo motor.
The utility model discloses an outstanding effect does:
the utility model provides an among the steel sheet counting machine in material area, pay-off axle, photo sensor, receipts material axle set gradually along the direction of delivery in material area on the base, when the material area was on photo sensor, because a plurality of optical fiber sensor that photo sensor included were along a straight line setting, this straight line and the straight line at the material area of transport formed the contained angle, this contained angle is greater than 0 and is less than 90, from this optical fiber sensor dislocation distribution in the direction of delivery in material area between two by two, avoided because the steel sheet distance of same row in the width direction of material area is more to the interference that the response result brought, guaranteed to count accurately; manual contact with the steel sheet is not needed in counting, and the surface pollution of the steel sheet is avoided;
the utility model provides an in the machine is counted to material area steel sheet, photoinduction device and multichannel counter electric connection can will detect gained steel sheet quantity direct-viewing display on the display screen, have realized taking the high-efficient count directly perceived of going up the steel sheet to every coil.
Drawings
Fig. 1 is a schematic structural view of a viewing angle of the material strip steel sheet counting machine of the present invention;
fig. 2 is a schematic structural view of another view angle of the material strip steel sheet counting machine of the present invention.
The reference numbers indicate:
1. a base; 2. a multi-path counter; 3. a feed shaft; 4. a light sensing device; 41. an optical fiber sensor; 5. a material receiving shaft; 6. a pressing shaft; 71. a tension sensor; 72. a tension adjuster; 8. a servo motor; 9. a material belt; 91. a steel sheet.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
In the description of the present invention, it should be noted that the terms "upper", "middle", "lower", "inner", "outer", "front", "rear", and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplification of description, but do not indicate or imply that the device or assembly referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus, should not be construed as limiting the present invention. The terms "first," "second," and "third" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance. The specific meaning of the above terms in the present invention can be understood in specific cases to those skilled in the art. The following describes an embodiment of the present invention with reference to the overall structure thereof.
Referring to fig. 1 to 2, an embodiment of the present invention discloses a counting machine for steel sheets in a material belt, which includes a base 1, a multi-way counter 2, a feeding shaft 3, an optical sensing device 4, and a material receiving shaft 5, wherein the feeding shaft 3, the optical sensing device 4, and the material receiving shaft 5 are sequentially disposed on the base 1 along a conveying direction of a material belt 9; the multi-path counter 2 is arranged on one side of the light induction device 4;
the optical sensing device 4 comprises a plurality of optical fiber sensors 41, and the optical fiber sensors 41 are all electrically connected with the multi-channel counter 2; the optical fiber sensors 41 are arranged along a straight line, and an included angle which is larger than 0 degree and smaller than 90 degrees is formed between the straight line and the straight line where the conveyed material belt 9 is located.
In the above setting mode, the feeding shaft 3, the light sensing device 4 and the material receiving shaft 5 are sequentially arranged on the base 1 along the conveying direction of the material belt 9, an operator can sleeve the material belt with the number of the steel sheets 91 to be counted on the feeding shaft 3, so that the material belt 9 at the end part of the outermost ring of the material belt extends to the material receiving shaft 5 through the upper part of the light sensing device 4 to be fixed, the material belt 9 steel sheet 91 counting machine is started, the material receiving shaft 5 starts to be wound, the material belt 9 passes through the upper part of the light sensing device 4 at a constant speed, the plurality of optical fiber sensors 41 included in the light sensing device 4 can sense the steel sheets 91 on the material belt 9 to form corresponding feedback signals, and then the feedback signals are transmitted to the multi-way counter 2 to perform data processing, so that the number of the steel sheets 91 is obtained, the steel sheets 91 are visually displayed on a display screen, therefore, efficient visual counting of the steel sheets 91 on each material belt 9 is realized, manual contact with the steel sheets 91 is not needed, and surface pollution of the steel sheets 91 is avoided.
The optical fiber sensors 41 included in the optical sensing device 4 are arranged along a straight line, an included angle is formed between the straight line and the straight line where the material belt 9 is conveyed, the included angle is larger than 0 degree and smaller than 90 degrees, and therefore the optical fiber sensors 41 are distributed in a staggered mode in the conveying direction of the material belt 9, interference caused by the fact that the distance between the steel sheets 91 in the same row in the width direction of the material belt 9 is short is avoided, and counting accuracy is guaranteed.
Referring to fig. 1 and 2, in this embodiment, specifically, the base 1 is in a long plate shape and made of a metal material, so as to ensure that the base has sufficient mechanical strength to support other components of the material-tape steel sheet counting machine, the feeding shaft, the light sensing device 4 and the material receiving shaft 5 are sequentially arranged on the base 1 from left to right, the multi-way counter 2 is arranged at the rear side of the light sensing device 4, a material roll can be placed on the feeding shaft, the head of the material tape 9 is pulled to the material receiving shaft 5, the device is started, and when the material receiving shaft 5 receives the material, the light sensing device 4 senses the steel sheets 91 on the material tape 9, and signals of the steel sheets 91 are fed back to the multi-way counter 2, so that the multi-way counter 2 can visually and accurately display the number of the steel sheets 91, the counting efficiency is high, and the counting result is accurate. It should be understood that the head of the material belt 9 has a spare part, i.e. the product without the steel sheet 91 on the material belt 9 between the material receiving shaft 5 and the right end of the photo sensing device 4.
Specifically, in this embodiment, the material belt 9 is wound with 4 rows of steel sheets 91 along the length direction thereof, the light sensing device 4 is provided with 4 optical fiber sensors 41, a straight line where the optical fiber sensors 41 are located is arranged on the light sensing device 4 from the left front side to the right rear side at an opposite angle of 45 degrees, and the optical fiber sensors 41 are not arranged on one straight line in the width direction between two pairs, so that interference is not generated when the steel sheets 91 are detected between two adjacent optical fiber sensors 41. Of course, in other embodiments, the included angle formed by the straight line of the optical fiber sensor 41 and the straight line of the conveyed material tape 9 may also be other values between 0 ° and 90 °.
Specifically, in this embodiment, pressing shafts 6 are further disposed at the left and right ends of the light sensing device 4, and the material belt 9 is further pressed by the pressing shafts 6 before being pulled to the material receiving shaft 5 by the material discharging shaft, specifically, the material belt 9 is flatly spread on the light sensing device 4 under the pressing action of the two pressing shafts 6, so that the optical fiber sensor 41 is convenient to sense and detect the existence of the steel sheet 91.
Specifically, in this embodiment, a preset gap is formed between the pressing shaft 6 and the light sensing device 4 in the vertical direction, and the preset gap is enough for the material belt 9 and the steel sheet 91 product on the material belt 9 to pass through simultaneously, so that the steel sheet 91 cannot fall off from the material belt 9.
Specifically, in this embodiment, the pressing shaft 6 is provided with a tension sensor 71, which detects a signal of a tension line loaded by the pressing shaft 6, converts the detected signal value into a digital signal through analog/digital conversion, and sends the digital signal to a tension adjuster 72 electrically connected to the tension sensor 72, and after comparing the digital signal with a preset tension signal, the tension adjuster 72 automatically adjusts the torque of the servo motor 8, and the feeding shaft 3 and the receiving shaft 5 adjust the feeding amount and the receiving amount simultaneously, so as to control the tension, ensure the speed of feeding and discharging and the flatness of the material belt 9 when passing through the photo sensor 4, and thus ensure the accuracy of counting.
Finally, it should be noted that: although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that modifications may be made to the embodiments described in the foregoing embodiments, or some features may be substituted by other modifications, equivalents, improvements, and the like without departing from the spirit and scope of the invention.
Claims (6)
1. A material belt steel sheet counting machine is characterized by comprising a base, a multi-path counter, a feeding shaft, a light sensing device and a material receiving shaft, wherein the feeding shaft, the light sensing device and the material receiving shaft are sequentially arranged on the base along the conveying direction of a material belt; the multi-path counter is arranged on one side of the light induction device;
the optical sensing device comprises a plurality of optical fiber sensors, and the optical fiber sensors are electrically connected with the multichannel counter; the optical fiber sensors are arranged along a straight line, and an included angle which is larger than 0 degree and smaller than 90 degrees is formed between the straight line and the straight line where the conveyed material belt is located.
2. The strip steel counting machine according to claim 1, further comprising pressing shafts, wherein the pressing shafts are arranged at two ends of the light sensing device along the conveying direction of the strip.
3. The strip steel counting machine according to claim 2, wherein the pressing shaft and the light sensing device have a preset gap in a vertical direction.
4. The strip steel sheet counting machine according to claim 2, wherein a tension sensor is arranged on the pressing shaft.
5. The material strap steel sheet counting machine according to claim 4, further comprising a tension regulator, wherein the tension regulator is electrically connected with the tension sensor and a servo motor respectively.
6. The material strip steel sheet counting machine according to claim 5, wherein the feeding shaft and the receiving shaft are both arranged on an output shaft of the servo motor.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202222791863.8U CN218753978U (en) | 2022-10-24 | 2022-10-24 | Steel sheet counting machine in material area |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202222791863.8U CN218753978U (en) | 2022-10-24 | 2022-10-24 | Steel sheet counting machine in material area |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN218753978U true CN218753978U (en) | 2023-03-28 |
Family
ID=85700679
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202222791863.8U Active CN218753978U (en) | 2022-10-24 | 2022-10-24 | Steel sheet counting machine in material area |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN218753978U (en) |
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2022
- 2022-10-24 CN CN202222791863.8U patent/CN218753978U/en active Active
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