CN218751526U - Automatic coagulant production system - Google Patents
Automatic coagulant production system Download PDFInfo
- Publication number
- CN218751526U CN218751526U CN202221639439.5U CN202221639439U CN218751526U CN 218751526 U CN218751526 U CN 218751526U CN 202221639439 U CN202221639439 U CN 202221639439U CN 218751526 U CN218751526 U CN 218751526U
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- Prior art keywords
- vibrating
- vibration
- box
- production system
- hopper
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- 239000000701 coagulant Substances 0.000 title claims abstract description 35
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 25
- 238000012216 screening Methods 0.000 claims abstract description 59
- 239000000428 dust Substances 0.000 claims abstract description 22
- 239000000843 powder Substances 0.000 abstract description 33
- 229910052602 gypsum Inorganic materials 0.000 abstract description 23
- 239000010440 gypsum Substances 0.000 abstract description 23
- 238000012546 transfer Methods 0.000 abstract description 10
- 239000000835 fiber Substances 0.000 abstract description 7
- 239000011362 coarse particle Substances 0.000 abstract description 2
- 230000003028 elevating effect Effects 0.000 abstract 1
- 230000000694 effects Effects 0.000 description 13
- 238000003860 storage Methods 0.000 description 4
- 235000017166 Bambusa arundinacea Nutrition 0.000 description 3
- 235000017491 Bambusa tulda Nutrition 0.000 description 3
- 241001330002 Bambuseae Species 0.000 description 3
- 235000015334 Phyllostachys viridis Nutrition 0.000 description 3
- 239000011425 bamboo Substances 0.000 description 3
- 230000006378 damage Effects 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 230000003139 buffering effect Effects 0.000 description 2
- 239000010419 fine particle Substances 0.000 description 2
- 230000002153 concerted effect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 238000010030 laminating Methods 0.000 description 1
- 230000033001 locomotion Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012856 packing Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000005303 weighing Methods 0.000 description 1
- 210000002268 wool Anatomy 0.000 description 1
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- Combined Means For Separation Of Solids (AREA)
Abstract
The utility model discloses an automatic coagulant production system, which comprises a dust collector and a grid wheel arranged at a discharge hole of the dust collector, wherein a vibration screening mechanism is arranged below the discharge hole of the dust collector; the vibrating screening mechanism comprises a vibrating box and a vibrating screening plate arranged in the vibrating box, and the vibrating box is also provided with an angle adjusting mechanism of the vibrating screening plate; the tail end of the vibrating screening plate is provided with a conveying belt, and a conveying hopper is arranged below the vibrating screening plate; a lifting conveying mechanism is arranged in the conveying hopper, a fixed seat is arranged below the output end of the lifting conveying mechanism, and a collecting box is arranged on the fixed seat; a vector scale is arranged below the fixed seat. The utility model screens, collects, transfers and stores the crushed gypsum board, the vibration screening mechanism is responsible for screening the gypsum board powder, and the conveyer belt conveys the coarse particles and fibers of the gypsum board to the desulfurized gypsum warehouse for standby; the coagulant powder is collected by a delivery hopper and transferred to a collection bag by an elevating conveyor mechanism.
Description
Technical Field
The utility model relates to a gypsum board production field, concretely relates to automatic coagulant production system.
Background
In the manufacture of gypsum board, set accelerators are needed to reduce the set time of gypsum board manufacture, thereby reducing the production cycle time of gypsum boards. At present, the ground fine particles of gypsum boards are mainly used as a coagulant, and the production process of the existing coagulant comprises the following steps: grinding the leftover materials after the edges of the gypsum board are cut into gypsum powder, collecting gypsum powder dust through a bag-type dust collector, and then vibrating and screening the gypsum powder dust; the coarse particles and paper wool which are sieved out can be used as raw materials again; the screened fine particles are connected by a ton bag and used as a coagulant. However, the existing coagulant production process can only be operated manually, which is not only inefficient, but also causes great harm to human body due to the gypsum powder dust, and therefore, there is a need for an automatic coagulant production system.
SUMMERY OF THE UTILITY MODEL
In view of the above-mentioned deficiencies of the prior art, the present invention provides an automated coagulant production system.
In order to achieve the purpose of the invention, the technical scheme adopted by the utility model is as follows: the vibrating screen comprises a dust collector and a grid wheel arranged at a discharge opening of the dust collector, wherein a vibrating screening mechanism is arranged below the discharge opening of the dust collector; the vibrating screening mechanism comprises a vibrating box and a vibrating screening plate arranged in the vibrating box, the vibrating screening plate is obliquely arranged on the vibrating box, an opening for mounting the vibrating screening plate is formed in the vibrating box, and the vibrating box is further provided with an angle adjusting mechanism of the vibrating screening plate; the tail end of the vibrating screening plate is provided with a conveying belt, and a conveying hopper is arranged below the vibrating screening plate; a lifting conveying mechanism is arranged in the conveying hopper, a fixed seat is arranged below the output end of the lifting conveying mechanism, a collecting box is arranged on the fixed seat, and a collecting bag is arranged in the collecting box; a vector scale is arranged below the fixed seat.
Furthermore, the angle adjusting mechanism comprises an adjusting spring and an adjusting bolt, two strip-shaped holes for mounting the vibrating screening plate are formed in the vibrating box, a rotating shaft matched with the strip-shaped holes is arranged on the vibrating screening plate, and the rotating shaft is mounted in the strip-shaped holes; the adjusting spring is arranged below the rotating shaft and is arranged on the adjusting bolt below the rotating shaft, and the adjusting spring is in threaded connection with the vibrating box. The angle adjustment mechanism can adjust the angle of dust collector bin outlet and shale shaker branch board according to the in-service use condition, and the adjustment improves the screening effect of the broken material of gypsum board, through the ejection of compact speed of adjusting the dust collector bin outlet and the angle of shale shaker branch board, with the screening angular adjustment of shale shaker branch board to the best, makes the shale shaker branch board reach best screening effect.
Furthermore, lift conveying mechanism is including the laminating at the transport section of thick bamboo of transport fill inner wall, the blade axle that is located transport section of thick bamboo and fix the epaxial helical blade of blade, and the blade axle passes through motor drive, and the input of transport section of thick bamboo is located the bottom of transport fill. A conveying channel is formed between the conveying cylinder and the spiral blade, so that the coagulant powder at the screening position can be smoothly transferred from the conveying hopper to the collecting box, and the subsequent transfer and storage of the coagulant powder are facilitated. Further, the output end of the conveying cylinder is provided with a guide pipe, and the outlet side of the guide pipe is perpendicular to the bottom of the collecting box. The guide tube can vertically guide the coagulant powder in the conveying cylinder into the collecting box, and can reduce the overflow of the coagulant powder.
Furthermore, a plurality of limiting springs are further arranged between the fixing seat and the vector scale, a limiting rod is further arranged on the vector scale, and a limiting switch is arranged on the limiting rod. The limiting spring supports the fixing seat, the collecting box, the collecting bag and the coagulant powder in a normal state, and when the coagulant powder in the collecting bag is filled, the limiting spring moves downwards to the lowest position to trigger the limiting switch on the limiting rod, so that all devices of the whole system are controlled to stop working, and the coagulant powder is prevented from overflowing from the collecting bag.
Furthermore, a vibration motor is arranged on the vibration box, a plurality of support legs are arranged at the bottom of the vibration box, and a vibration spring is arranged between each support leg and the vibration box; the upper end of the bracket leg is provided with a blind hole for mounting a vibration spring, the vibration spring is fixed in the blind hole, and the upper end of the vibration spring is connected with the vibration box. Vibrating motor provides vibrations for vibrating bin and vibration screening board together move, realize the screening of vibration screening mechanism, the vibrating spring that sets up between support leg and the vibrating bin can effectively keep apart vibrations and ground, guarantees the vibration screening effect of vibration screening mechanism.
Furthermore, two sides of the vibrating screening plate are also provided with baffles. The baffle plays certain guide effect to the coarse grain and the fibre of gypsum board, cooperates the whole vibrations of shale shaker branch mechanism, with smooth leading-in to the conveyer belt of coarse grain and fibre.
Furthermore, the conveying bucket is conical or round table-shaped, and a plurality of supporting legs are further arranged at the bottom of the conveying bucket. The conical or round platform-shaped conveying hopper has a better convergence effect, so that the coagulant powder is guided out to the collecting box by the lifting conveying mechanism in the conveying hopper, and the subsequent storage of the coagulant powder is facilitated.
Furthermore, two support frames are arranged on the vector scale in parallel, and the support frames are U-shaped. The support frame can support the fixing base, can prevent effectively that the fixing base from continuing to move down and causing the damage to the gag lever post.
Furthermore, the collecting hopper for installing the fixed collecting bag is arranged above the collecting box, and the collecting hopper comprises a clamping portion matched with the inner wall of the collecting box, a guide portion connected with the clamping portion and an expansion portion connected with the guide portion. The clamping part can clamp and fix the collecting bag on the inner wall of the collecting hopper; the guide part has a certain guiding function and a certain buffering function; the enlargement increases the area for receiving the accelerant powder and reduces spillage of the accelerant powder.
The utility model has the advantages that: the utility model discloses to screen the gypsum board after crushing treatment, collect and shift and store, the dust collector, box wheel and shale shaker divide the screening of mechanism to be responsible for the gypsum board powder, the conveyer belt carries gypsum board coarse grain and fibre to the desulfurized gypsum storehouse for subsequent use, the conveyer hopper collects the coagulant powder that falls from the shale shaker divides the board, and transfer coagulant powder to the collection bag through the lift conveying mechanism who sets up in the conveyer hopper and pack, when coagulant powder in the collection bag reaches packing weight, limit switch controls whole production system stop work, thereby accomplish the production of a coagulant bag powder, follow-up through hoist and mount with the collection bag transfer to the warehouse for use; the utility model discloses a shale shaker divides mechanism sets up the shale shaker board in the vibrating bin including vibrating bin and slope, and the shale shaker divides the board to adjust inclination through angle adjustment mechanism for the shale shaker divides the board to be in better screening effect, and the shale shaker that the slope set up simultaneously divides the board, and cooperation vibration effect has better guide effect, can make gypsum board coarse grain and fibre sieve out the back, can more smooth and easy leading-in transfer to the conveyer belt.
Drawings
Fig. 1 is a schematic structural view of the present invention;
wherein the symbols of the components are as follows;
1. a dust collector; 2. a dividing wheel; 3. a vibration box; 4. vibrating a screening plate; 5. adjusting the spring; 6. adjusting the bolt; 7. a vibration motor; 8. a conveying hopper; 9. a helical blade; 10. a blade shaft; 11. a delivery cartridge; 12. a guide tube; 13. a collection box; 14. a collection bag; 15. a collecting hopper; 16. a fixed seat; 17. a limiting spring; 18. vector weighing; 19. a limiting rod; 20. a support frame; 21. and (5) conveying the belt.
Detailed Description
The following description of the embodiments of the present invention is provided to enable those skilled in the art to understand the invention, and it is to be understood that the invention is not limited to the details of the embodiments, but rather, the invention is intended to cover all modifications, equivalents, and alternatives falling within the spirit and scope of the invention as defined and defined by the appended claims.
As shown in fig. 1, the coagulant production system comprises a dust collector 1 and a dividing wheel 2 arranged at the discharge port of the dust collector 1, wherein a vibration screening mechanism is arranged below the discharge port of the dust collector 1; the vibrating screening mechanism comprises a vibrating box 3 and a vibrating screening plate 4 arranged in the vibrating box 3, the vibrating screening plate 4 is obliquely arranged on the vibrating box 3, an opening for mounting the vibrating screening plate 4 is formed in the vibrating box 3, and the vibrating box 3 is also provided with an angle adjusting mechanism of the vibrating screening plate 4; a conveying belt 21 is arranged at the tail end of the vibrating screening plate 4, and a conveying hopper 8 is arranged below the vibrating screening plate 4; a lifting conveying mechanism is arranged in the conveying hopper 8, a fixed seat 16 is arranged below the output end of the lifting conveying mechanism, a collecting box 13 is arranged on the fixed seat 16, and a collecting bag 14 is arranged in the collecting box 13; a vector scale 18 is also arranged below the fixed seat 16.
A plurality of limiting springs 17 are further arranged between the fixed seat 16 and the vector scale 18, a limiting rod 19 is further arranged on the vector scale 18, and a limiting switch is arranged on the limiting rod 19. The limiting spring 17 supports the fixed seat 16, the collection box 13, the collection bag 14 and the coagulant powder in a normal state, and when the coagulant powder in the collection bag 14 is full, the limiting spring 17 moves downwards to the lowest position to trigger a limiting switch on the limiting rod 19, so that all devices of the whole system are controlled to stop working, and the coagulant powder is prevented from overflowing from the collection bag 14.
The angle adjusting mechanism comprises an adjusting spring 5 and an adjusting bolt 6, two strip-shaped holes for mounting the vibrating screening plate 4 are formed in the vibrating box 3, a rotating shaft matched with the strip-shaped holes is arranged on the vibrating screening plate 4, and the rotating shaft is mounted in the strip-shaped holes; adjusting spring 5 installs in the below of pivot, installs in the below adjusting bolt 6 of pivot, and adjusting spring 5 threaded connection is on vibrating bin 3. The angle adjustment mechanism can adjust the angle of the dust collector discharge port and the vibrating screening plate 4 according to the actual use condition, the screening effect of gypsum board crushing materials is improved through adjustment, the discharging speed of the dust collector discharge port and the angle of the vibrating screening plate 4 are adjusted to be optimal, and the vibrating screening plate 4 achieves the optimal screening effect.
The lifting conveying mechanism comprises a conveying cylinder 11 attached to the inner wall of the conveying hopper 8, a blade shaft 10 positioned in the conveying cylinder 11 and a spiral blade 9 fixed on the blade shaft 10, the blade shaft 10 is driven by a motor, and the input end of the conveying cylinder 11 is positioned at the bottom of the conveying hopper 8. The transfer duct formed between the transfer cylinder 11 and the helical blade 9 allows the smooth transfer of the coagulant powder at the screening site from the transfer hopper 8 to the collection tank 13, facilitating the subsequent transfer and storage of the coagulant powder.
In this embodiment, the output end of the delivery cylinder 11 is provided with a guide tube 12, and the outlet side of the guide tube 12 is perpendicular to the bottom of the collection tank 13. The guide duct 12 enables the coagulant powder in the delivery cylinder 11 to be guided vertically into the collection box 13, reducing the spillage of the coagulant powder.
In the embodiment, the vibration box 3 is provided with a vibration motor 7, the bottom of the vibration box 3 is provided with a plurality of support legs, and a vibration spring is arranged between each support leg and the vibration box 3; the upper end of the bracket leg is provided with a blind hole for mounting a vibration spring, the vibration spring is fixed in the blind hole, and the upper end of the vibration spring is connected with the vibration box. Vibrating motor 7 provides vibrations for vibrating bin 3 and 4 concerted motions of shale shaker divide the screening of mechanism, the vibrating spring that sets up between support leg and the vibrating bin 3 can effectively keep apart vibrations and ground, guarantees the shale shaker screening effect of shale shaker divide the mechanism.
In this embodiment, baffles are also provided on both sides of the vibrating screen plate 4. The baffle plays certain guide effect to the coarse grain and the fibre of gypsum board, cooperates the whole vibrations of shale shaker to divide the mechanism, with smooth leading-in to conveyer belt 21 of coarse grain and fibre on.
In this embodiment, the conveying bucket 8 is conical or circular truncated cone-shaped, and a plurality of supporting legs are further arranged at the bottom of the conveying bucket 8. The conical or circular truncated cone-shaped conveying hopper 8 has a better converging effect, so that the coagulant powder is guided out to the collecting box 13 by the lifting conveying mechanism in the conveying hopper 8, and the subsequent storage of the coagulant powder is facilitated.
In this embodiment, the vector scale 18 is further provided with two support frames 20, the two support frames 20 are arranged on the vector scale 18 in parallel, and the support frames 20 are U-shaped. The support frame 20 can support the fixing seat 16, and can effectively prevent the fixing seat from continuously moving downwards to damage the limiting rod 19.
In this embodiment, a collecting hopper 15 for installing and fixing the collecting bag 14 is disposed above the collecting box 13, and the collecting hopper 15 includes a clamping portion matched with the inner wall of the collecting box 13, a guiding portion connected with the clamping portion, and an expanding portion connected with the guiding portion. The clamping part can clamp and fix the collecting bag on the inner wall of the collecting hopper 15; the guide part has a certain guiding function and a certain buffering function; the enlarged portion increases the area for receiving the accelerant powder and reduces spillage of the accelerant powder.
Claims (10)
1. The automatic coagulant production system is characterized by comprising a dust collector (1) and a grid wheel (2) arranged at a discharge hole of the dust collector (1), wherein a vibration screening mechanism is arranged below the discharge hole of the dust collector (1);
the vibration screening mechanism comprises a vibration box (3) and a vibration screening plate (4) arranged in the vibration box (3), the vibration screening plate (4) is obliquely arranged on the vibration box (3), an opening for mounting the vibration screening plate (4) is formed in the vibration box (3), and an angle adjusting mechanism for the vibration screening plate (4) is further arranged on the vibration box (3); a conveying belt (21) is arranged at the tail end of the vibrating screening plate (4), and a conveying hopper (8) is arranged below the vibrating screening plate (4);
a lifting conveying mechanism is arranged in the conveying hopper (8), a fixed seat (16) is arranged below the output end of the lifting conveying mechanism, a collecting box (13) is arranged on the fixed seat (16), and a collecting bag (14) is arranged in the collecting box (13); and a vector scale (18) is also arranged below the fixed seat (16).
2. The automated accelerator production system according to claim 1, wherein the angle adjustment mechanism comprises an adjustment spring (5) and an adjustment bolt (6), the vibration box (3) is provided with two slotted holes for mounting the vibrating screen plate (4), the vibrating screen plate (4) is provided with a rotating shaft matched with the slotted holes, and the rotating shaft is mounted in the slotted holes; adjusting spring (5) are installed the below of pivot, install the below adjusting bolt (6) of pivot, adjusting spring (5) threaded connection be in on vibration case (3).
3. The automated accelerator production system according to claim 1, wherein the lifting conveyor comprises a conveyor drum (11) attached to the inner wall of the conveyor hopper (8), a vane shaft (10) located inside the conveyor drum (11), and a helical vane (9) fixed to the vane shaft (10), the vane shaft (10) is driven by a motor, and the input end of the conveyor drum (11) is located at the bottom of the conveyor hopper (8).
4. Automated accelerator production system according to claim 3, characterized in that the output end of the delivery cylinder (11) is provided with a guide tube (12), the outlet side of the guide tube (12) being perpendicular to the bottom of the collection tank (13).
5. Automated accelerator production system according to claim 1, characterized in that a number of limit springs (17) are arranged between the holder (16) and the vector scale (18), in that a limit lever (19) is arranged on the vector scale (18), and in that a limit switch is arranged on the limit lever (19).
6. Automated accelerator production system according to claim 1, characterized in that the vibrating box (3) is provided with a vibrating motor (7), the bottom of the vibrating box (3) is provided with a number of support legs, between which vibrating springs are provided with the vibrating box (3); the support is characterized in that a blind hole for mounting a vibration spring is formed in the upper end of the support leg, the vibration spring is fixed in the blind hole, and the upper end of the vibration spring is connected with a vibration box.
7. Automated accelerator production system according to claim 1, characterized in that the vibrating screening plate (4) is also provided with baffles on both sides.
8. The automated accelerator production system according to claim 1, wherein the hopper (8) is conical or frustoconical, and wherein the bottom of the hopper (8) is provided with support legs.
9. The automated accelerator production system according to claim 1, wherein the vector scale (18) is further provided with two supports (20), the two supports (20) being arranged in parallel on the vector scale (18), the supports (20) being U-shaped.
10. Automated accelerator production system according to claim 1, characterized in that above the collection tank (13) there is a collection hopper (15) to mount and fix the collection bag (14), the collection hopper (15) comprising a snap-in part to cooperate with the inner wall of the collection tank (13) and a guide part to connect with the snap-in part, and an enlargement part to connect with the guide part.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202221639439.5U CN218751526U (en) | 2022-06-28 | 2022-06-28 | Automatic coagulant production system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202221639439.5U CN218751526U (en) | 2022-06-28 | 2022-06-28 | Automatic coagulant production system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN218751526U true CN218751526U (en) | 2023-03-28 |
Family
ID=85688826
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202221639439.5U Expired - Fee Related CN218751526U (en) | 2022-06-28 | 2022-06-28 | Automatic coagulant production system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN218751526U (en) |
-
2022
- 2022-06-28 CN CN202221639439.5U patent/CN218751526U/en not_active Expired - Fee Related
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20230328 |
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| CF01 | Termination of patent right due to non-payment of annual fee |