CN218746090U - Automatic assembling machine for replaceable steel nail ceramic tile leveling device - Google Patents

Automatic assembling machine for replaceable steel nail ceramic tile leveling device Download PDF

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CN218746090U
CN218746090U CN202222250304.6U CN202222250304U CN218746090U CN 218746090 U CN218746090 U CN 218746090U CN 202222250304 U CN202222250304 U CN 202222250304U CN 218746090 U CN218746090 U CN 218746090U
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steel nail
plastic
stopper
station
main part
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刘营周
刘佳鑫
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Abstract

The utility model relates to an automatic kludge of interchangeable steel nail ceramic tile ware of making level, which comprises a frame, the rotatable station carousel that is equipped with in the frame, be equipped with a plurality of stations on the station carousel, follow in the frame the turnover direction of station is equipped with in proper order: the automatic feeding device comprises a main body feeding mechanism, a front and back detection mechanism, a rotating mechanism, a steel nail assembling mechanism, a steel nail detection mechanism, a plug assembling mechanism, a plug detection mechanism, a nut assembling mechanism and an output sorting mechanism. The utility model discloses an automatic kludge of ware is made level to interchangeable steel nail ceramic tile through the settlement of the structure of a plurality of equipment processes, realizes the automatic equipment of ware is made level to interchangeable steel nail ceramic tile.

Description

Automatic assembling machine for replaceable steel nail ceramic tile leveling device
Technical Field
The utility model relates to an automation equipment field, concretely relates to automatic kludge of ware is made level to interchangeable steel nail ceramic tile.
Background
The ceramic tile leveling device is an instrument used in the installation process of ceramic tiles, can play the role of adjusting the size of a gap in the middle of the ceramic tile through the ceramic tile leveling device, enables the ceramic tile to be neat and beautiful, enables certain flatness to be kept between the ceramic tiles, effectively adjusts the size error of the wall tiles, and enables the whole body to be more attractive. There is a tile leveling machine with an irreplaceable steel nail at the center of the prior art, which can only be applied to tiles with single thickness, the processing of the tile leveling machine is performed by integral injection molding, such a structure leads to the fact that the tiles with various thicknesses are difficult to meet, therefore, an exchangeable steel nail tile leveling machine is available on the market, the steel nail can be exchanged by assembling, so that the applicable requirements of the tiles with various thicknesses can be met, the assembling of the tiles is often assembled by adopting a manual assembling mode, the assembling efficiency of such a structure is low, the market requirements are very large due to the wide use of the tile leveling machine, the market requirements are difficult to meet by adopting the manual assembling mode, and therefore, the automatic assembling equipment of the tile leveling machine needs to be invented urgently.
Disclosure of Invention
Technical problem to be solved
An object of the utility model is to overcome prior art's defect, solve the interchangeable steel nail ceramic tile among the prior art and make level its problem that manual packaging efficiency is low of ware, provide an interchangeable steel nail ceramic tile makes level automatic kludge of ware.
(II) technical scheme
In order to realize the purpose, the utility model discloses a technical scheme is: the utility model provides an automatic kludge of ware is made level to interchangeable steel nail ceramic tile, which comprises a frame, the rotatable station carousel that is equipped with in the frame, be equipped with a plurality of stations on the station carousel, follow in the frame the turnover direction of station is equipped with in proper order: the device comprises a main body feeding mechanism, a front and back detection mechanism, a rotating mechanism, a steel nail assembling mechanism, a steel nail detection mechanism, a plastic plug assembling mechanism and a product sorting mechanism, wherein the main body feeding mechanism is used for supplying the main body plastic part of the replaceable steel nail tile leveling device, the front and back detection mechanism is used for detecting the front and back surfaces of the main body plastic part, the rotating mechanism is used for rotating the main body plastic part on the back surface, the steel nail assembling mechanism is used for supplying and loading the steel nail so that the steel nail is arranged in a steel nail groove of the main body plastic part, the steel nail detection mechanism is used for detecting that the steel nail is pressureless and enters the steel nail groove, the plastic plug assembling mechanism is used for supplying and loading a plastic nut of the replaceable steel nail tile leveling device, and the product sorting mechanism is used for detecting whether the replaceable tile leveling device is assembled and outputting different products in different finishing states. The utility model discloses automatic kludge of ware is made level to interchangeable steel nail ceramic tile in the scheme is through following main part feed mechanism, positive and negative detection mechanism, rotary mechanism, steel nail equipment mechanism, steel nail detection mechanism, stopper equipment mechanism, stopper detection mechanism, nut equipment mechanism, the structure setting of play letter sorting mechanism that station turnover direction was establisheed in proper order will interchangeable steel nail ceramic tile makes level the ware and carries out automatic equipment, and concrete step is: the main body feeding mechanism conveys and supplies the main body plastic parts to the stations one by one, the station turntable rotates for a station stroke, next, the front and back side detection mechanism detects the main body plastic parts arranged on the stations to detect whether the front and back sides of the main body plastic parts meet preset requirements, the preset requirements are that the steel nail groove of the main body plastic parts is placed upwards, if yes, the main body plastic parts enter the rotating mechanism of the next step and do not need to rotate, if not, the main body plastic parts enter the rotating mechanism of the next step and need to be turned over to enable the main body plastic parts to become the placing requirement that the steel nail groove is placed upwards, further, the steel nail assembling mechanism conveys and supplies the steel nails and presses the steel nails into the steel nail groove, after the steel nails are pressed into the steel nail groove, the station turntable rotates for a station stroke again, next step, the steel nail detection mechanism enters the steel nail detection mechanism and detects whether the steel nails are normally installed or not, if the plastic plug is normally installed, the plastic plug enters the plug assembling mechanism in the next step for operation, if the plastic plug is not normally installed, the plastic plug is output to the outside of the station, the plug assembling mechanism further conveys, supplies and presses the plastic plug into the steel nail groove to compress the steel nail, the station turntable rotates for a station stroke, next, the plastic plug enters the plug detecting mechanism, the plug detecting mechanism detects whether the plastic plug is normally installed or not, if the plastic plug is normally installed, the plastic plug enters the nut assembling mechanism in the next step for operation, if the plastic plug is not normally installed, the plastic plug is output to the outside of the station, the nut assembling mechanism further supplies and assembles the plastic nut to be screwed into the screw thread part of the main body, and the screwed qualified finished product rotates along with the station turntable to the qualified product channel in the sorting mechanism to be output, automatic assembly process has been accomplished to this structure, through the settlement of above-mentioned automatic package assembly, and this scheme has invented an automatic assembly ceramic tile automatic assembly ware of making level's automatic kludge, has realized that the ceramic tile makes level the full-automatic equipment mesh of ware, has improved the packaging efficiency of interchangeable steel nail ceramic tile ware of making level greatly, improves production efficiency.
Further, main part feed mechanism includes the main part vibration dish, is used for receiving the main part of the main part working of plastics of main part vibration dish output is carried the material way, will follow the main part of the main part working of plastics upper bracket that the material way was carried is carried to the main part holds in the palm the driving piece, will the main part working of plastics propelling movement of the main part upper bracket driving piece extremely main part propelling movement driving piece in the station on the station carousel, the material way is carried to the main part including with the main part working of plastics is spacing according to predetermineeing the main part gag lever post of putting the angle output. The utility model discloses a further scheme in specifically set up main part feed mechanism's structure, through the automatic output of vibration dish structure the main part working of plastics, the structure of carrying the material way through the main part will the main part working of plastics is carried, will through main part pop-up driving piece, main part propelling movement driving piece main part working of plastics pop-up propelling movement again, makes it get into in the station in order being used for the equipment processing, this scheme still through the structure settlement of four main part gag lever posts will the main part working of plastics is carried the injectd and is transversely placed, and this scheme has realized the automatic transport of main part working of plastics has optimized the best scheme of automatic transport, has further improved production efficiency.
Furthermore, the front and back detection mechanism comprises an installation rod arranged on the rack and a detection cylinder arranged on the installation rod, a probe used for driving and detecting whether the steel nail groove is formed in the main plastic part is arranged on the detection cylinder, and the detection result of the front and back detection mechanism is conveyed to the rotating mechanism. In this scheme with in the last step the main part working of plastics have the possibility that positive and negative two sides were placed to detect, through the structure settlement of detection cylinder and probe in this scheme, utilize the probe to receive the drive test of detection cylinder has or not steel nail groove to judge for openly or reverse side place, this scheme is easy and simple to handle, detects the accuracy.
Furthermore, rotary mechanism is including being used for with main part working of plastics propelling movement outside to the station first promotes the cylinder, is used for receiving the main part working of plastics cover that first promotion cylinder promoted establishes the tight rotatory cover of clamp and rotation 180, rotary mechanism receives the signal that positive and negative detection mechanism detected, receives the signal that needs to rotate first promotion cylinder with rotatory cover work will the main part working of plastics enters next station after rotatory 180, does not receive the signal that needs to rotate first promotion cylinder with rotatory cover is out of work and directly gets into next station. In the scheme, the main body plastic part which is detected in the previous step and has opposite requirements to the preset front and back sides is turned over, so that the main body plastic part on the back side is turned to the front side, the rotating mechanism receives the detection result of the front and back side detection mechanism in the previous station, the operation is required for the back side, and the operation is not required for the front side to enter the next station.
Further, the steel nail equipment mechanism includes steel nail vibration dish, is used for receiving the steel nail of steel nail vibration dish output carries the material way, will follow the steel nail that the steel nail carried the material way and is controlled the steel nail that shifts and shift the driving piece, will the steel nail propelling movement that the steel nail shifted the driving piece and shift extremely arrange in the station on the station carousel directly over the steel nail groove steel nail propelling movement driving piece, will be located the steel nail propelling movement driving piece directly over the steel nail groove is impressed the steel nail in the steel nail groove presses the material driving piece. The utility model discloses a through specifically having set up in the further scheme the structure of steel nail equipment mechanism, through the automatic output of vibration dish structure the steel nail, carry the structure that the material said through the steel nail will the steel nail is carried, through steel nail aversion driving piece, steel nail propelling movement driving piece, steel nail press the material driving piece to carry out about, pass around, from top to bottom respectively, makes its accuracy get into through three-dimensional drive structure in the steel nail groove, this scheme has been realized the automatic transport of steel nail has preferably automatic transport's best scheme, has further improved production efficiency.
Further, be equipped with between the steel nail equipment mechanism and the stopper equipment mechanism and be used for holding arranging in of steel nail the partial board that holds up outside the main part working of plastics, steel nail detection mechanism is including being used for detecting whether intact first photoelectric switch who places of steel nail, first photoelectric switch detects send the signal that gets into next station after the steel nail normally places. According to the scheme, the steel nail is supported through the structure setting of the supporting plate and is arranged in the steel nail groove, the steel nail has more parts exposed outside the main body plastic part, so that the steel nail can droop to cause inaccurate assembling positions, the steel nail does not droop before the plastic plug is not pressed in through the structure setting of the supporting plate, the installation is more accurate, meanwhile, in order to improve the qualified rate, whether the steel nail is well assembled or not is detected through the arrangement of the first photoelectric switch, the assembling accuracy rate is improved, and when the unqualified product is detected, the steel nail is output to the unqualified product.
Further, stopper equipment mechanism includes stopper vibration dish, is used for receiving the stopper of the plastics stopper of stopper vibration dish output carries the material way, will follow stopper that the plastics stopper that the material way was carried is carried to the stopper shifts the driving piece, will the stopper that the stopper shifted the driving piece and shift left and right the plastics stopper propelling movement of shifting to place in the station on the station carousel directly over the steel nail groove stopper propelling movement driving piece, will be located the plastics stopper directly over the steel nail groove is impressed the stopper in the steel nail groove is pressed and is pressed the material driving piece. The utility model discloses further concrete mechanism settlement through stopper equipment mechanism in the scheme, through the automatic output of vibration dish structure the plastics stopper, carry the structure that the material was said through the stopper will the plastics stopper is carried, through the lapse about, around, about stopper aversion driving piece, stopper propelling movement driving piece, stopper swage driving piece carry out respectively, makes its accuracy get into through three-dimensional drive structure thereby compress tightly in the steel nail groove the steel nail, this scheme has been realized the automatic transport of plastics stopper has optimized automatic transport's best scheme for automation equipment's practicality is better.
Furthermore, the plug detection mechanism comprises a second photoelectric switch for detecting whether the plastic plug is perfectly placed or not, and the second photoelectric switch detects that the plastic plug is normally placed and then sends a signal for entering the next station. The scheme further improves the accuracy of placing the plastic plug through the structural setting of the second photoelectric switch.
Furthermore, the nut assembling mechanism comprises a nut vibrating disk, a nut conveying channel for receiving plastic nuts output by the nut vibrating disk, a downward moving driving piece for moving the plastic nuts conveyed by the nut conveying channel downward one by one, and a screwing clamp for clamping, pushing forward and screwing the plastic nuts conveyed by the downward moving driving piece into the threaded part of the main plastic piece in a rotating manner, wherein the nut conveying channel is vertically arranged in a three-surface surrounding shape, a nut limiting rod is further arranged on the opening side of the nut conveying channel, and the screwing clamp is connected with a rotating motor for driving the screwing clamp to rotate. According to the scheme, the plastic nuts are automatically conveyed and screwed into the threaded parts of the main body plastic parts through the structural arrangement of the nut assembling mechanism, the steel nail grooves are formed in the threaded parts, so that the plastic nuts simultaneously compress the plastic plugs to compress the steel nails, the structure for installing the plastic nuts is automatically set, and the automatic assembling efficiency is further improved.
Furthermore, the output sorting mechanism comprises a second pushing cylinder and a third pushing cylinder which are used for pushing qualified and unqualified products respectively, and a material guide chute which is used for guiding the qualified products to slide and is pushed by the second pushing cylinder, the second pushing cylinder and the third pushing cylinder are located at different stations respectively, and the third pushing cylinder is used for pushing the unqualified products detected in any one of the steel nail detection mechanism and the plug detection mechanism to the outside of the stations. According to the scheme, qualified products and unqualified products are conveyed to different regions in a classified mode, the qualified products in the scheme are conveyed to the stations of the second pushing cylinder, the qualified products slide along the guide sliding groove under the pushing action of the second pushing cylinder, the unqualified products in the house comprise unqualified products detected by a steel nail detection mechanism and a plug detection mechanism in the front stations and are all conveyed to the stations of the third pushing cylinder, the third pushing cylinder pushes the unqualified products to fall on the rack, the unqualified products can be temporarily placed on the rack due to the fact that the unqualified products are less in proportion in product discharging, an operator can take the unqualified products away at intervals, the qualified products and the unqualified products are automatically classified, the qualified products and the unqualified products are discharged according to a preset scheme, and the product discharging qualified rate is greatly improved.
(III) advantageous effects
Compared with the prior art, the utility model, it has following beneficial effect: the utility model discloses an automatic kludge of ware is made level to interchangeable steel nail ceramic tile through the settlement of the structure of a plurality of equipment processes, realizes the automatic equipment of ware is made level to interchangeable steel nail ceramic tile.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the description below are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to the drawings without creative efforts.
FIG. 1 is a schematic view of a first perspective structure of an automatic assembling machine for steel nail replaceable tile leveling machine according to the present invention;
FIG. 2 is an enlarged view of a portion of FIG. 1 at A;
FIG. 3 is a schematic view of a second perspective of the three-dimensional structure of the automatic assembling machine for steel nail replaceable tile leveling machine of the present invention;
FIG. 4 is an enlarged view of a portion of FIG. 3 at B;
FIG. 5 is a third perspective structural view of the three-dimensional structure of the automatic assembling machine for steel nail replaceable tile leveling machine of the present invention;
fig. 6 is a partially enlarged view at C in fig. 5.
01. A frame; 02. a station turntable; 03. a station; 04. a supporting plate; 1. a main body feeding mechanism; 11. A main body vibration plate; 12. a main body conveying channel; 121. a main body limiting rod; 13. the driving piece is supported on the main body; 14. the main body pushes the driving piece; 2. a front and back side detection mechanism; 21. detecting a cylinder; 211. a probe; 3. a rotation mechanism; 31. a first push cylinder; 32. a rotating sleeve; 4. a steel nail assembling mechanism; 41. A steel nail vibration disc; 42. a steel nail conveying channel; 43. a steel nail displacement driving piece; 44. the steel nail pushes the driving piece; 45. a steel nail pressing driving piece; 5. a steel nail detection mechanism; 51. a first photoelectric switch; 6. A plug assembly mechanism; 61. a plug vibrating pan; 62. a plug conveying channel; 63. a stopper-displacement drive member; 64. a plug push drive member; 65. a stopper swage driver; 7. a plug detection mechanism; 71. a second photoelectric switch; 8. a nut assembling mechanism; 81. a nut vibrating disk; 82. a nut conveying channel; 821. A nut limiting rod; 83. a downward moving driving member; 84. screwing in the clamp; 85. a rotating electric machine; 9. a sorting mechanism; 91. a second push cylinder; 92. a third push cylinder; 93. a material guiding chute.
Detailed Description
As shown in the attached drawings, the utility model discloses an automatic kludge of interchangeable steel nail ceramic tile ware of making level of embodiment, including frame 01, rotatable station carousel 02 of being equipped with in the frame 01, be equipped with a plurality of stations 03 on the station carousel 02, follow in the frame 01 the turnover direction of station 03 is equipped with in proper order: the device comprises a main body feeding mechanism 1 for supplying main plastic parts of the replaceable steel nail tile leveling machine, a front and back detection mechanism 2 for detecting the front and back surfaces of the main plastic parts, a rotating mechanism 3 for rotating the main plastic parts on the back surface, a steel nail assembling mechanism 4 for supplying and loading the steel nails to enable the steel nails to be arranged in a steel nail groove of the main plastic parts, a steel nail detection mechanism 5 for detecting that the steel nails do not press into the steel nail groove, a plastic plug assembling mechanism 6 for supplying and loading the replaceable steel nail tile leveling machine to enable the plastic plug to be arranged in the steel nail groove to compress the steel nails, a plug detection mechanism 7 for detecting that the plastic plug does not press into the steel nail groove, a nut assembling mechanism 8 for supplying and loading plastic nuts of the replaceable steel nail tile leveling machine, and a product sorting mechanism 9 for detecting whether the replaceable steel nail tile leveling machine is assembled and outputting products in different finished states in a classified manner. The embodiment of the utility model provides an automatic kludge of ware is made level to interchangeable steel nail ceramic tile in the scheme is through following main part feed mechanism 1, positive and negative detection mechanism 2, rotary mechanism 3, steel nail equipment mechanism 4, steel nail detection mechanism 5, stopper equipment mechanism 6, stopper detection mechanism 7, nut equipment mechanism 8, the structure setting of play article letter sorting mechanism 9 that station 03 turnover direction was establishd in proper order will the ware is made level to interchangeable steel nail ceramic tile carries out automatic equipment, and concrete step is: the main body feeding mechanism 1 firstly conveys and supplies the main body plastic parts one by one to the station 03, the station turntable 02 rotates for a station stroke, next, the front and back detection mechanism 2 detects the main body plastic parts arranged on the station 03 to detect whether the front and back sides of the main body plastic parts meet preset requirements, the preset requirements are that the steel nail groove of the main body plastic parts is placed upwards, if so, the main body plastic parts enter the rotating mechanism 3 of the next step without rotating, if not, the main body plastic parts enter the rotating mechanism 3 of the next step and need to be turned over to enable the main body plastic parts to become the placing requirement that the steel nail groove is placed upwards, further, the steel nail assembling mechanism 4 conveys and supplies the steel nails and presses the steel nails into the steel nail groove, after the steel nails are pressed into the steel nail groove, the station turntable 02 rotates for a station stroke again, next step, the steel nail detection mechanism 5 detects whether the steel nails are normally installed, if the plastic plugs are normally installed, the plastic plugs enter the plug assembling mechanism 6 in the next step for operation, if the plastic plugs are not normally installed, the plastic plugs are output to the outside of the station 03, further, the plug assembling mechanism 6 conveys, supplies and presses the plastic plugs into the steel nail groove to compress the steel nails, the station turntable 02 rotates for a station stroke, next, the plastic plugs enter the plug detecting mechanism 7, the plug detecting mechanism 7 detects whether the plastic plugs are normally installed, if the plastic plugs are normally installed, the plug assembling mechanism 8 enters the nut assembling mechanism 8 in the next step for operation, if the plastic plugs are not normally installed, the plastic plugs are output to the outside of the station 03, further, the nut assembling mechanism 8 supplies and assembles the plastic nuts, the plastic nuts are screwed into the threaded parts of the main body, and the screwed qualified finished products rotate with the station turntable 02 to pass through the qualified products in the sorting mechanism 9 The automatic assembling process is completed through the structure, the scheme discloses the automatic assembling machine for the automatic assembling tile leveling device, the full-automatic assembling purpose of the tile leveling device is realized, the assembling efficiency of the replaceable steel nail tile leveling device is greatly improved, and the production efficiency is improved.
In a further technical solution of this embodiment, as shown in fig. 1 to 2, the main body feeding mechanism 1 includes a main body vibration disk 11, a main body conveying passage 12 for receiving a main body plastic part output by the main body vibration disk 11, a main body lifting driving member 13 for lifting the main body plastic part conveyed by the main body conveying passage 12, and a main body pushing driving member 14 for pushing the main body plastic part lifted by the main body lifting driving member 13 to a station 03 on the station turntable 02, wherein the main body conveying passage 12 includes a main body limiting rod 121 for limiting the main body plastic part to be output according to a preset placing angle. In the further scheme of this embodiment, through specifically having set up the structure of main part feed mechanism 1 exports through the vibration dish structure the main part working of plastics, through the structure that main part transport material says 12 will the main part working of plastics is carried, through the main part pop-up driving piece 13, main part propelling movement driving piece 14 will the main part working of plastics pop-up is the propelling movement again, makes it get into in the station 03 in order to be used for equipment processing, this scheme still will through the structural setting of four main part gag lever posts 121 the main part working of plastics is carried the injectd for transversely placing, and this scheme has realized the automatic conveying of main part working of plastics has optimized the best scheme of automatic conveying, has further improved production efficiency.
In a further technical solution of this embodiment, as shown in fig. 1 to 2, the front-back side detection mechanism 2 includes an installation rod installed on the rack 01 and a detection cylinder 21 installed on the installation rod, the detection cylinder 21 is installed with a probe 211 for driving and detecting whether the steel nail groove is formed on the main plastic part, and a detection result of the front-back side detection mechanism 2 is transmitted to the rotation mechanism 3. In this scheme will in the last step the main part working of plastics have the possibility that positive and negative two sides were placed to detect, through the structure settlement of detecting cylinder 21 and probe 211 in this scheme, utilize probe 211 to receive there is the steel nail groove in the drive test of detecting cylinder 21 to judge for openly or reverse side place, this scheme is easy and simple to handle, detects the accuracy.
In a further technical solution of this embodiment, as shown in fig. 1 to fig. 2, the rotating mechanism 3 includes a first pushing cylinder 31 for pushing the main body plastic part to the outside of the station 03, and a rotating sleeve 32 for receiving the main body plastic part pushed by the first pushing cylinder 31 and clamping and rotating 180 degrees, the rotating mechanism 3 receives a signal detected by the front and back detection mechanism 2, the first pushing cylinder 31 and the rotating sleeve 32 work to rotate the main body plastic part 180 degrees and then enter the next station after receiving the signal required to rotate, and the first pushing cylinder 31 and the rotating sleeve 32 do not work to directly enter the next station after receiving the signal required to rotate. In the scheme, the main body plastic part which is detected in the previous step and has opposite requirements to the preset front and back sides is turned over, so that the main body plastic part on the back side is turned to the front side, the rotating mechanism 3 receives the detection result of the front and back side detection mechanism 2 in the previous station, the operation is required for the back side, the operation is not required for the front side, and the operation enters the next station, and the operation efficiency is further improved.
In a further technical solution of this embodiment, as shown in fig. 3 to 4, the steel nail assembling mechanism 4 includes a steel nail vibrating tray 41, a steel nail conveying channel 42 for receiving the steel nails output by the steel nail vibrating tray 41, a steel nail displacement driving member 43 for laterally displacing the steel nails conveyed by the steel nail conveying channel 42, a steel nail pushing driving member 44 for pushing the steel nails displaced by the steel nail displacement driving member 43 to a station 03 on the station turntable 02 and disposed right above the steel nail groove, and a steel nail swaging driving member 45 for pushing the steel nail pushing driving member 44 located right above the steel nail groove into the steel nail groove. The utility model discloses a further scheme in specifically set up the structure of steel nail equipment mechanism 4, through the automatic output of vibration dish structure the steel nail, the structure that carries material way 42 through the steel nail will the steel nail is carried, through steel nail aversion driving piece 43, steel nail propelling movement driving piece 44, steel nail swage driving piece 45 pass about, around, from top to bottom respectively, makes its accuracy get into through three-dimensional drive structure in the steel nail groove, this scheme has realized the automatic transport of steel nail has preferably automatic transport's best scheme, has further improved production efficiency.
In a further technical solution of this embodiment, as shown in fig. 3 to 4, a supporting plate 04 for supporting a portion of the steel nail, which is disposed outside the main plastic part, is disposed between the steel nail assembling mechanism 4 and the plug assembling mechanism 6, the steel nail detecting mechanism 5 includes a first photoelectric switch 51 for detecting whether the steel nail is disposed perfectly, and the first photoelectric switch 51 sends a signal to enter a next station after detecting that the steel nail is disposed normally. According to the scheme, the steel nail is supported through the structure setting of the supporting plate 04 and is arranged in the steel nail groove, the steel nail has more parts exposed outside the main body plastic part, so that the steel nail can droop to cause inaccurate assembling position, the steel nail does not droop before the plastic plug is not pressed in through the structure setting of the supporting plate 04, the installation is more accurate, meanwhile, in order to improve the qualified rate, whether the steel nail is well assembled is detected through the arrangement of the first photoelectric switch 51, the assembling accuracy rate is improved, and when the unqualified product is detected, the steel nail is output to the unqualified product.
In a further technical solution of this embodiment, as shown in fig. 3 to 4, the plug assembling mechanism 6 includes a plug vibrating disk 61, a plug conveying channel 62 for receiving the plastic plug output by the plug vibrating disk 61, a plug displacement driving member 63 for laterally displacing the plastic plug conveyed from the plug conveying channel 62, a plug pushing driving member 64 for pushing the plastic plug laterally displaced by the plug displacement driving member 63 to a station 03 on the station turntable 02 and disposed right above the steel nail groove, and a plug swaging driving member 65 for pressing the plastic plug located right above the steel nail groove into the steel nail groove. Further still through the concrete mechanism settlement of stopper equipment mechanism 6 in this embodiment scheme, through the automatic output of vibration dish structure the plastic plug carries the structure that material says 62 through the stopper will the plastic plug is carried, passes about, around, from top to bottom through stopper aversion driving piece 63, stopper propelling movement driving piece 64, stopper pressure material driving piece 65 respectively, makes its accuracy get into through three-dimensional drive structure thereby compress tightly in the steel nail groove the steel nail, this scheme has realized the automatic transport of plastic plug has preferably automatic transport's best scheme for the practicality of automation equipment is better.
In a further technical solution of this embodiment, as shown in fig. 3 to 4, the plug detecting mechanism 7 includes a second photoelectric switch 71 for detecting whether the plastic plug is properly placed, and the second photoelectric switch 71 sends a signal to enter a next station after detecting that the plastic plug is properly placed. According to the scheme, the accuracy of placing the plastic plug is further improved through the structural setting of the second photoelectric switch 71.
In a further technical solution of this embodiment, as shown in fig. 5 to 6, the nut assembling mechanism 8 includes a nut vibrating tray 81, a nut conveying channel 82 for receiving the plastic nuts output by the nut vibrating tray 81, a downward moving driving member 83 for moving the plastic nuts conveyed from the nut conveying channel 82 downward one by one, and a screwing clamp 84 for receiving the plastic nuts conveyed by the downward moving driving member 83, and clamping and pushing the plastic nuts forward and screwing the plastic nuts into the threaded portion of the main body plastic part, wherein the nut conveying channel 82 is vertically arranged in a three-sided surrounding shape, and a nut limit rod 821 is further provided on an opening side of the nut conveying channel, and the screwing clamp 84 is connected with a rotating motor 85 for driving the screwing clamp 84 to rotate. According to the scheme, the plastic nuts are automatically conveyed and screwed into the threaded parts of the main plastic parts through the structural arrangement of the nut assembling mechanism 8, the steel nail grooves are formed in the threaded parts, so that the plastic nuts simultaneously compress the plastic plugs to compress the steel nails, the structure for installing the plastic nuts is automatically set, and the automatic assembling efficiency is further improved.
In a further technical solution of this embodiment, as shown in fig. 1 to 6, the output sorting mechanism 9 includes a second pushing cylinder 91 and a third pushing cylinder 92 for pushing qualified and unqualified products, respectively, and a material guiding chute 93 for guiding the qualified products pushed by the second pushing cylinder 91 to slide down, the second pushing cylinder 91 and the third pushing cylinder 92 are located at different stations 03, respectively, and the third pushing cylinder 92 is used for pushing the unqualified products detected in any one of the steel nail detection mechanism 5 and the plug detection mechanism 7 to the outside of the station 03. According to the scheme, qualified products and unqualified products are conveyed to different regions in a classified mode, the qualified products in the scheme are conveyed to the stations of the second pushing cylinder 91, the qualified products pushed by the second pushing cylinder 91 slide along the material guide sliding groove 93, the unqualified products in the room comprise the unqualified products detected by the steel nail detection mechanism 5 and the plug detection mechanism 7 in the front station 03 and are conveyed to the stations of the third pushing cylinder 92, the unqualified products are pushed to fall on the rack 01 by the third pushing cylinder 92, the unqualified products are less in proportion in product discharge, the unqualified products can be placed on the rack 01 temporarily, an operator can take the unqualified products away at intervals, the qualified products and the unqualified products are automatically classified, the qualified products and the unqualified products are discharged according to the preset scheme, and the product discharge qualification rate is greatly improved.
The above-described embodiments are merely illustrative of the preferred embodiments of the present invention and are not intended to limit the spirit and scope of the present invention. Without departing from the design concept of the present invention, various modifications and improvements made by the technical solution of the present invention by those skilled in the art should fall into the protection scope of the present invention, and the technical contents claimed by the present invention have been fully recorded in the claims.

Claims (10)

1. An automatic assembling machine for a replaceable steel nail ceramic tile leveling device is characterized in that: including the frame, the rotatable station carousel that is equipped with in the frame, be equipped with a plurality of stations on the station carousel, follow in the frame the turnover direction of station is equipped with in proper order: the device comprises a main body feeding mechanism for supplying main plastic parts of the replaceable steel nail tile leveling device, a front and back detection mechanism for detecting the front and back surfaces of the main plastic parts, a rotating mechanism for rotating the main plastic parts on the back surface, a steel nail assembling mechanism for supplying and loading the steel nails to enable the steel nails to be arranged in a steel nail groove of the main plastic parts, a steel nail detection mechanism for detecting that the steel nails have no pressure to enter the steel nail groove, a plastic plug assembling mechanism for supplying and loading the replaceable steel nail tile leveling device to enable the plastic plug to be arranged in the steel nail groove to compress the steel nails, a plug detection mechanism for detecting that the plastic plug has no pressure to enter the steel nail groove, a nut assembling mechanism for supplying and loading a plastic nut of the replaceable steel nail tile leveling device, and a product sorting mechanism for detecting whether the replaceable steel nail leveling device is assembled and outputs products with different finished states in a classified manner.
2. The automatic assembling machine for replaceable steel nail tile leveler of claim 1, wherein: main part feed mechanism includes main part vibration dish, is used for receiving the main part of the main part working of plastics of main part vibration dish output is carried the material way, will follow the main part is carried the main part of the main part working of plastics upper bracket that the material way was carried to the main part and is held in the palm the driving piece, will the main part working of plastics propelling movement of holding in the palm on the main part driving piece extremely main part propelling movement driving piece in the station on the station carousel, the material way is carried to the main part including with the main part working of plastics is spacing according to predetermineeing the main part gag lever post of putting the angle output.
3. The automatic assembling machine for replaceable steel nail tile leveler of claim 1, wherein: the front and back detection mechanism comprises a mounting rod mounted on the rack and a detection cylinder mounted on the mounting rod, a probe for driving and detecting whether the steel nail groove is formed in the main plastic part is mounted on the detection cylinder, and the detection result of the front and back detection mechanism is transmitted to the rotating mechanism.
4. The automatic assembling machine for replaceable steel nail tile leveler of claim 1, wherein: the rotary mechanism comprises a first pushing cylinder used for pushing the main body plastic part to the outside of the station, a rotary sleeve used for receiving the main body plastic part sleeve pushed by the first pushing cylinder, clamping and rotating by 180 degrees, the rotary mechanism receives signals detected by the front and back side detection mechanism, receives signals needing to rotate, the first pushing cylinder and the rotary sleeve work to enable the main body plastic part to enter the next station after rotating by 180 degrees, and does not receive signals needing to rotate, and the first pushing cylinder and the rotary sleeve do not work to directly enter the next station.
5. The automatic assembling machine for replaceable steel nail tile leveler of claim 1, wherein: the steel nail equipment mechanism includes steel nail vibration dish, is used for receiving the steel nail of steel nail vibration dish output carries the material to say, will follow the steel nail that carries is carried about the material is carried to the steel nail and is expected the driving piece that shifts, will the steel nail propelling movement that the steel nail shifted the driving piece and shift extremely arrange in the station on the station carousel steel nail propelling movement driving piece directly over the steel nail groove, will be located steel nail propelling movement driving piece directly over the steel nail groove is impressed steel nail pressure material driving piece in the steel nail groove.
6. The automatic assembling machine for replaceable steel nail tile leveler of claim 1, wherein: the steel nail equipment mechanism with be equipped with between the stopper equipment mechanism and be used for holding arranging in of steel nail the partial board that holds up outside the main part working of plastics, steel nail detection mechanism is including being used for detecting whether intact first photoelectric switch who places of steel nail, first photoelectric switch detects send the signal that gets into next station after the steel nail normally places.
7. The automatic assembling machine for replaceable steel nail tile leveler of claim 1, wherein: stopper equipment mechanism includes stopper vibration dish, is used for receiving the stopper of the plastics stopper of stopper vibration dish output carries the material way, will follow the stopper that the plastics stopper that the material way was carried to the stopper is carried shifts the driving piece, will the stopper that the stopper shifted the driving piece and is shifted the plastics stopper propelling movement of left and right sides to place in the station on the station carousel the stopper propelling movement driving piece directly over the steel nail groove, will be located the plastics stopper directly over the steel nail groove is impressed the stopper in the steel nail groove presses the material driving piece.
8. The automatic assembling machine for replaceable steel nail tile leveler of claim 1, wherein: the plug detection mechanism comprises a second photoelectric switch for detecting whether the plastic plug is perfectly placed or not, and the second photoelectric switch detects that the plastic plug is normally placed and then sends a signal for entering the next station.
9. The automatic assembling machine for replaceable steel nail tile leveler of claim 1, wherein: the nut assembling mechanism comprises a nut vibrating disc, a nut conveying channel, a downward moving driving piece and a screwing clamp, the nut conveying channel is used for receiving plastic nuts output by the nut vibrating disc, the downward moving driving piece is used for downwards moving the plastic nuts conveyed by the nut conveying channel one by one, the screwing clamp is used for receiving the plastic nuts conveyed by the downward moving driving piece, the plastic nuts are clamped, pushed forwards and screwed into the threaded part of the main body plastic piece in a rotating mode, three surfaces of the nut conveying channel are vertically arranged in a surrounding mode, a nut limiting rod is further arranged on the opening side of the nut conveying channel, and the screwing clamp is connected with a rotating motor for driving the screwing clamp to rotate.
10. The automatic assembling machine for replaceable steel nail tile leveler of claim 1, wherein: the discharging sorting mechanism comprises a second pushing cylinder, a third pushing cylinder and a material guide chute, wherein the second pushing cylinder and the third pushing cylinder are used for pushing qualified and unqualified products respectively, the material guide chute is used for guiding the qualified products to slide and is pushed by the second pushing cylinder, the second pushing cylinder and the third pushing cylinder are located at different stations respectively, and the third pushing cylinder is used for pushing the unqualified products detected in any one of the steel nail detection mechanism and the plug detection mechanism to the outside of the stations.
CN202222250304.6U 2022-08-24 2022-08-24 Automatic assembling machine for replaceable steel nail ceramic tile leveling device Active CN218746090U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202222250304.6U CN218746090U (en) 2022-08-24 2022-08-24 Automatic assembling machine for replaceable steel nail ceramic tile leveling device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202222250304.6U CN218746090U (en) 2022-08-24 2022-08-24 Automatic assembling machine for replaceable steel nail ceramic tile leveling device

Publications (1)

Publication Number Publication Date
CN218746090U true CN218746090U (en) 2023-03-28

Family

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN202222250304.6U Active CN218746090U (en) 2022-08-24 2022-08-24 Automatic assembling machine for replaceable steel nail ceramic tile leveling device

Country Status (1)

Country Link
CN (1) CN218746090U (en)

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