CN218746012U - Automatic material taking and press-fitting mechanism - Google Patents
Automatic material taking and press-fitting mechanism Download PDFInfo
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- CN218746012U CN218746012U CN202221571132.6U CN202221571132U CN218746012U CN 218746012 U CN218746012 U CN 218746012U CN 202221571132 U CN202221571132 U CN 202221571132U CN 218746012 U CN218746012 U CN 218746012U
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Abstract
The utility model discloses an automatic material taking and press-fitting mechanism, wherein a mounting support frame which is tightly connected with a mounting base is arranged on the mounting base; a cylinder body for fixing the hydraulic cylinder is arranged on the mounting support frame; a press-mounting head bracket is arranged on the mounting base, and a press-mounting head fixing rod is arranged in a hole of the press-mounting head bracket; the rear end of the press-fitting head fixing rod is connected with the end part of the hydraulic cylinder piston through a connecting structure; the front end of the press-fitting head fixing rod is fixedly provided with a press-fitting head. By adopting the technical scheme, the material taking and press mounting are integrated, the full-automatic identification, material taking and press mounting are realized, the press mounting process is safe and reliable, the stability is good, and the efficiency is improved; the production cost is reduced.
Description
Technical Field
The utility model belongs to the technical field of the pressure equipment in the machining, especially, relate to automatic material pressure equipment mechanism of getting. More specifically, the utility model relates to an automatic material, pressure equipment mechanism of getting of round pin class, cylinder water pipe class work piece.
Background
The productivity and the quality of the whole F4J16 cylinder line are improved, and the automatic press-fitting design of a water pipe needs to be added on the final press-fitting auxiliary machine OP310 of the original F4J16 cylinder line. The press-fitting equipment in the prior art is bowl-shaped plug press-fitting equipment, the space and the layout cannot utilize the original press-fitting mechanism, and the press-fitting mechanism needs to be redesigned and auxiliary support at a new installation position of the original auxiliary support mechanism is used for reference. Because the rhythm and the quality consistency of the press fitting of the water pipe are high, and the space is small, the traditional discharge pressure head cannot be fed.
Through analysis, the technical scheme needs to newly add stations for design, so that the time of the whole project is greatly delayed, the efficiency of the whole project is seriously influenced, and the smooth operation of the project cannot be finally guaranteed. If the original scheme is adopted, the manual press mounting cannot meet the current beat requirements on quality and efficiency, and meanwhile, the working strength is high.
In order to overcome the above difficulties, a special process equipment capable of deeply taking materials and automatically press-fitting is urgently needed to be researched.
SUMMERY OF THE UTILITY MODEL
The utility model provides an automatic get material pressure equipment mechanism, its purpose realize getting material, pressure equipment integration, automation, improve production efficiency.
In order to realize the purpose, the utility model discloses the technical scheme who takes does:
the utility model discloses an automatic material taking and press-fitting mechanism, which comprises a feeding mechanism and a press-fitting mechanism, and is used for press-fitting a tubular workpiece into a hole of a cylinder body; the press-mounting mechanism is provided with a mounting base; the mounting base is provided with a mounting support frame fixedly connected with the mounting base; a cylinder body for fixing a hydraulic cylinder is arranged on the mounting support frame; a press-mounting head bracket is arranged on the mounting base, and a press-mounting head fixing rod is arranged in a hole of the press-mounting head bracket; the rear end of the press-mounting head fixing rod is connected with the end part of a piston rod of the hydraulic cylinder through a connecting structure; and the front end of the press-mounting head fixing rod is fixedly provided with a press-mounting head.
The press-fitting head is provided with a cylinder matched with an inner hole of the tubular workpiece and a circular truncated cone plane matched with the end face of the tubular workpiece.
The feeding mechanism press-mounting head bracket is fixedly arranged on the mounting base through the mounting adjusting plate.
And a position sensor is arranged on the mounting and adjusting plate.
The feeding mechanism is provided with a workpiece positioning and clamping structure; the workpiece positioning and clamping structure clamps the workpiece when the workpiece is not taken by the press-fitting head; when the press-fitting head is inserted into the hole of the workpiece and is in place, the workpiece positioning and clamping structure loosens the workpiece.
The feeding mechanism is provided with a feeding mechanical arm, the feeding mechanical arm takes out a workpiece from the storage device and conveys the workpiece to the workpiece positioning and clamping structure, the workpiece is clamped by the workpiece positioning and clamping structure, and the feeding mechanical arm is loosened and retreated.
The automatic material taking press-fitting mechanism is provided with a control unit, and the feeding mechanism and the press-fitting mechanism are connected with the control unit through signal lines.
The control unit is provided with a fault alarm device.
The utility model adopts the above technical scheme, get the material and press fitting realize the integration, full-automatic discernment, get the material and press fitting, the press fitting process is safe and reliable, stability is good, efficiency is improved; the production cost is reduced.
Drawings
In the drawings and in which reference numerals are used to indicate the following, briefly described:
fig. 1 is a schematic structural view of the present invention;
fig. 2 is a schematic structural view of the press-fitting head of the present invention.
Labeled as:
1. the device comprises a mounting base, 2, a mounting adjusting plate, 3, a position sensor (in-place detection), 4, a mounting support frame, 5, a hydraulic cylinder, 6, a connecting structure, 7, a press-fitting head, 8, a press-fitting head support, 9, a press-fitting head fixing rod, 10, a circular truncated cone plane, 11 and a guiding conical surface.
Detailed Description
The following detailed description of the embodiments of the present invention will be given with reference to the accompanying drawings for a more complete, accurate and thorough understanding of the inventive concept and technical solutions of the present invention by those skilled in the art.
The structure of the utility model, as shown in fig. 1 and 2, is an automatic material taking and press-fitting mechanism, which comprises a feeding mechanism and a press-fitting mechanism, and is used for press-fitting a tubular workpiece into a hole of a cylinder body.
According to overall arrangement between the actual equipment in scene and the space of equipment, provide above the dedicated pressure equipment mechanism, can realize getting material, pressure equipment function automatically after the transformation. Through the utility model discloses an implement, can have deeper understanding to the design key point and the notice of small-size frock, have more intensive research to the part design of similar equipment, manufacturing, installation and dismantlement.
In order to solve the problems existing in the prior art and overcome the defects thereof, the material taking, the press fitting integration and the automation are realized, the invention purpose of improving the production efficiency is improved, the utility model discloses the technical scheme who takes is:
as shown in fig. 1, the automatic material taking and press-fitting mechanism of the present invention is provided with a mounting base 1; the mounting base 1 is provided with a mounting support frame 4 which is fixedly connected with the mounting base; a cylinder body of a fixed hydraulic cylinder 5 is arranged on the mounting support frame 4; a press-mounting head bracket 8 is arranged on the mounting base 1, and a press-mounting head fixing rod 9 is arranged in a hole of the press-mounting head bracket 8; the rear end of the press-fitting head fixing rod 9 is connected with the end part of a piston rod of the hydraulic cylinder 5 through a connecting structure 6; the front end of the press-mounting head fixing rod 9 is fixedly provided with a press-mounting head 7.
The utility model has the advantages of and characteristics:
1. the installation position requirement is as follows: the design of independent fixing and auxiliary supporting is realized, the mode of combining the station of the existing equipment is realized, and the press-fitting function of the station of the existing equipment is not influenced;
2. material taking and press fitting are integrated: the special deep material taking and automatic press-fitting mechanism can integrally complete material taking and press-fitting in the advancing process of a pressure head by utilizing the space of the original equipment;
the working principle is as follows: after the workpiece is automatically in place, lifted and positioned, the auxiliary supporting cylinder is pressed in place; the side surface of the oil cylinder is wedged tightly by adopting an acute angle of 15 degrees, so that the press mounting effect is prevented from being influenced by press mounting displacement; the press-mounting mechanism adopts two positions of material taking and press-mounting to realize automatic material taking in place; detecting the workpiece in place by using a switch; during press mounting, a displacement and pressure sensor is adopted for monitoring, so that the press mounting is ensured to be in place;
3. the safety is good, efficient: the design is carried out according to the coefficient which is 1.3 times of the using capacity, and the requirement of press mounting safety is fully met; in consideration of improvement of field work efficiency, the whole press-mounting mechanism adopts a basic butt joint device, an adjusting plate connecting device and a locking device, so that the use efficiency of the whole tool is higher;
4. the cost is reduced: by utilizing the existing redundant materials, the cost is about 8.5 ten thousand yuan in total due to the fact that a guide rail sliding block pair, a press-mounting mechanism, pressure displacement monitoring and auxiliary supporting are integrated; compared with the original scheme that brand new equipment is adopted, the estimated investment is 51 ten thousand, and the project time node delay is 60 days, namely about 200 ten thousand, so that the overall cost is saved by about 182 ten thousand yuan;
5. full-automatic pressure equipment discernment, process safe and reliable stability confirm: pressure displacement monitoring is adopted in the press mounting process, and when disqualification occurs, the equipment alarms and manually confirms; and automatically discharging the unqualified product equipment, and flowing into an unqualified material channel.
As shown in fig. 2:
the press-fitting head 7 is provided with a cylinder matched with an inner hole of the tubular workpiece and a circular truncated cone plane 10 matched with the end face of the tubular workpiece.
In front of the cylindrical section of the press-fitting head 7, there is a guide conical surface 11, which serves as a guide when the press-fitting head 7 is inserted into the inner bore of a workpiece. A circular truncated cone plane 10 is arranged behind the cylindrical section, and the circular truncated cone plane 10 plays a role in pushing a workpiece to perform press-in motion.
The feeding mechanism press-mounting head bracket 8 is fixedly arranged on the mounting base 1 through the mounting adjusting plate 2.
The mounting adjustment plate 2 has the following functions: when the press-fitting head bracket 8 is installed, the position of the press-fitting head 7 can be adjusted by installing the adjusting plate 2, so that the installation position is accurate.
The installation adjusting plate 2 is provided with a position sensor 3.
The position sensor 3 functions as: during press mounting, the displacement and pressure sensor is adopted for monitoring, and the press mounting is ensured to be in place.
The feeding mechanism is provided with a workpiece positioning and clamping structure; the workpiece positioning and clamping structure clamps the workpiece when the workpiece is not taken by the press-fitting head 7; when the press-fitting head 7 is inserted into the hole of the workpiece and is in place, the workpiece positioning and clamping structure loosens the workpiece.
The feeding mechanism is provided with a feeding mechanical arm, the feeding mechanical arm takes out a workpiece from the storage device and conveys the workpiece to the workpiece positioning and clamping structure, the workpiece is clamped by the workpiece positioning and clamping structure, and the feeding mechanical arm is loosened and retreated.
The automatic material taking press-fitting mechanism is provided with a control unit, and the feeding mechanism and the press-fitting mechanism are connected with the control unit through signal lines.
The control unit is a control core of the automatic material taking press-fitting mechanism and is used for accurately controlling the movement and the movement position of the press-fitting head, and accurately controlling feeding and taking.
The control unit is provided with a fault alarm device.
The fault alarm device has the following functions: when disqualification occurs, the equipment realizes alarming and manual confirmation; and automatically discharging the unqualified product equipment, and flowing into an unqualified material channel.
The utility model discloses in design, installation, still note simultaneously: the stability and accuracy are achieved, and the position is determined; the device is safe and efficient, saves cost, can be manually operated, and meets the urgent need under special conditions. The production, manufacture and preparation implementation processes of the tool are as follows:
1. designing a structure and a control scheme, drawing a drawing, carrying out scheme review and carrying out safety evaluation;
2. machining special parts;
3. preparing a guide rail slide block pair, a press-mounting displacement device and accessories thereof;
4. assembling the components and mounting the components on the overall equipment;
5. organizing safety and quality evaluation, debugging and commissioning, and after the quality is qualified, putting the product into production and use formally;
6. and operation instructions and use standards are compiled, so that the staff can master and use the operation instructions and the use standards conveniently.
The utility model discloses a working process:
step 4, starting hydraulic high-pressure pressing;
and 6, reversely moving each actuating mechanism, returning each component to the original position, and preparing the next press mounting circulation.
Description of the drawings: if the press mounting monitoring is abnormal, the equipment alarms and manually confirms, and then the workpieces flow into an unqualified material channel and are isolated from the workpieces in normal production.
The present invention has been described above with reference to the accompanying drawings, and it is obvious that the present invention is not limited by the above-mentioned manner, and various insubstantial improvements can be made without modification to the method and technical solution of the present invention, or the present invention can be directly applied to other occasions without modification, all within the scope of the present invention.
Claims (4)
1. An automatic material taking and press-fitting mechanism comprises a feeding mechanism and a press-fitting mechanism, and is used for press-fitting a tubular workpiece into a hole of a cylinder body; the press-fitting mechanism is provided with a mounting base (1);
the method is characterized in that:
the mounting base (1) is provided with a mounting support frame (4) which is tightly connected with the mounting base; a cylinder body of a fixed hydraulic cylinder (5) is arranged on the mounting support frame (4); a press-mounting head bracket (8) is arranged on the mounting base (1), and a press-mounting head fixing rod (9) is arranged in a hole of the press-mounting head bracket (8); the rear end of the press-mounting head fixing rod (9) is connected with the end part of a piston rod of the hydraulic cylinder (5) through a connecting structure (6); the front end of the press-mounting head fixing rod (9) is fixedly provided with a press-mounting head (7);
the press-fitting head (7) is provided with a cylinder matched with an inner hole of the tubular workpiece and a circular truncated cone plane (10) matched with the end face of the tubular workpiece;
the press-mounting head bracket (8) is fixedly arranged on the mounting base (1) through the mounting adjusting plate (2);
the feeding mechanism is provided with a workpiece positioning and clamping structure; the workpiece positioning and clamping structure clamps the workpiece when the workpiece is not taken by the press-fitting head (7); when the press-fitting head (7) is inserted into a hole of a workpiece and is in place, the workpiece positioning and clamping structure loosens the workpiece;
the feeding mechanism is provided with a feeding mechanical arm, the feeding mechanical arm takes out a workpiece from the material storage device and conveys the workpiece to the workpiece positioning and clamping structure, the workpiece is clamped by the workpiece positioning and clamping structure, and the feeding mechanical arm is loosened and returned.
2. The automatic reclaiming press-fit mechanism as in claim 1, wherein: and a position sensor (3) is arranged on the mounting adjusting plate (2).
3. The automatic reclaiming press-fit mechanism according to claim 1, wherein: the automatic material taking and press-mounting mechanism is provided with a control unit, and the feeding mechanism and the press-mounting mechanism are connected with the control unit through signal lines.
4. The automatic reclaiming press-fit mechanism according to claim 3, wherein: the control unit is provided with a fault alarm device.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202221571132.6U CN218746012U (en) | 2022-06-22 | 2022-06-22 | Automatic material taking and press-fitting mechanism |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202221571132.6U CN218746012U (en) | 2022-06-22 | 2022-06-22 | Automatic material taking and press-fitting mechanism |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN218746012U true CN218746012U (en) | 2023-03-28 |
Family
ID=85688143
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202221571132.6U Active CN218746012U (en) | 2022-06-22 | 2022-06-22 | Automatic material taking and press-fitting mechanism |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN218746012U (en) |
-
2022
- 2022-06-22 CN CN202221571132.6U patent/CN218746012U/en active Active
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