CN218742719U

CN218742719U - Lining spraying device for composite pipe and tank production

Info

Publication number: CN218742719U
Application number: CN202222473277.9U
Authority: CN
Inventors: 李巨川; 申振芳
Original assignee: Fangchuan Technology Tianjin Co ltd
Current assignee: Fangchuan Technology Tianjin Co ltd
Priority date: 2022-09-19
Filing date: 2022-09-19
Publication date: 2023-03-28
Anticipated expiration: 2032-09-19

Abstract

The utility model discloses a lining spraying device for producing composite pipes and tanks, which comprises a base plate, a machine base, a storage tank, a controller, a spraying component, an air compressor and a horizontal driving component, wherein a plurality of parallel guide rails are arranged on the base plate, and a guide rail group is formed by a plurality of guide rails; the base is arranged on the base plate and is connected and matched with the guide rail group on the base plate, the bottom of the base is provided with a guide groove matched with the guide rail, the bottom of the base is also provided with a horizontal driving assembly which is connected with the controller and is controlled by the controller, and the horizontal driving assembly provided with a driving wheel and a motor is used for driving the base to horizontally move along the guide rail group. The three-rod design of movable rod and spraying working rod can realize the flexible scope change of overlength, simultaneously, because the base rod is connected the cooperation through preceding perpendicular telescopic link and the perpendicular telescopic link in back and mounting bracket, can make the base rod upwards or incline downwards through the different flexible volume of preceding perpendicular telescopic link and the perpendicular telescopic link in back, accomplishes angle modulation.

Description

Lining spraying device for composite pipe and tank production

Technical Field

The utility model relates to a inside lining spraying device, concretely a take spraying angle modulation and spraying real-time vision monitoring's inside lining spraying device that compound pipe, jar were used.

Background

The composite pipe, the jar is the pipe of using combined material to make, jar body, in the practice, combined material has fine advantage, but often can not directly contact with chemical products or other liquid products as the inlayer, specific speaking, there is certain not enough in the leakproofness of combined material itself, there is the seepage promptly easily, there are a great deal of substance in the existence of combined material itself simultaneously, may pollute chemical products or liquid, and the place, present composite pipe, jar all can be spouted and scribbled the stable inner liner of one deck chemical property, nontoxic and the leakproofness is strong, utilize this inner liner to replace composite pipe itself and chemical products or other liquid direct contact.

At present, the processing is realized by inside lining spraying device to the inside lining of compound pipe, jar, its reason is through a long root extension pipe of taking the shower nozzle, in the jar, via the pipe again, jar rotation carries out the spraying processing in the rotation, accomplish the inside lining spraying, this type of equipment at present is structurally comparatively simple, the action is single, when handling conventional pipe, jar structure, can satisfy the needs in the use, but comparatively complicated in the face of inner structure, for example when inside is equipped with the compound jar of a plurality of inclined baffles, the realization inside lining spraying that just can not be fine. Specifically, the existing spraying device does not have an angle deflection function, so that the spraying device can be realized only by setting a certain deflection angle in advance, but the fixed deflection angle is a fixed value, and when a plurality of deflection structures with different angles exist in a composite pipe and a tank, the mode cannot meet the use requirement, and if the angle of the spraying head is deflected all the time, the phenomenon of uneven spraying is easy to occur on the side, namely, part of the area is thick, part of the area is thin, and the consistency of the thickness is poor.

In addition, the horizontal range of the existing lining spraying equipment is small, so that the existing lining spraying equipment is not suitable for the production requirement of long and deep composite pipes and tanks.

In view of the above, there is still much room and need for improvement in the structure and function of the current apparatus for spraying composite pipe and tank liners.

SUMMERY OF THE UTILITY MODEL

Technical purpose

An object of the utility model is to overcome the not enough that prior art exists, provide a can control the incline spraying and can realize the inside lining spraying device of overlength flexible compound pipe, jar production usefulness.

(II) technical scheme

In order to achieve the above object, the utility model adopts the following technical scheme: lining spraying device for composite pipe and tank production

The horizontal driving device comprises a base plate, a machine base, a material storage tank, a controller, a spraying component, an air compressor and a horizontal driving component, wherein a plurality of parallel guide rails are arranged on the base plate, and a guide rail group is formed by the plurality of guide rails; the base is arranged on the base plate and is connected and matched with the guide rail group on the base plate, the bottom of the base is provided with a guide groove matched with the guide rail, the bottom of the base is also provided with a horizontal driving assembly which is connected with the controller and is controlled by the controller, and the horizontal driving assembly provided with a driving wheel and a motor is used for driving the base to horizontally move along the guide rail group; the spraying assembly is arranged on the base through an installation bracket and is connected with the air compressor through a pipeline with a valve; the controller is connected with the air compressor and controls the air compressor to work; the spraying component comprises a base rod, a first movable rod connected with the base rod through a guide wheel, a spraying working rod connected with the first movable rod through the guide wheel, and a front vertical telescopic rod and a rear vertical telescopic rod which are connected with the base rod; the upper ends of the front vertical telescopic rod and the rear vertical telescopic rod are hinged with the mounting frame, the lower ends of the front vertical telescopic rod and the rear vertical telescopic rod are hinged with the rod body of the base rod, and the front vertical telescopic rod and the rear vertical telescopic rod are both electric telescopic rods, are both connected with the controller and are controlled by the controller; the base rod is connected with the first movable rod through a hose; the first movable rod is connected with the spraying working rod through a hose; a first telescopic rod is arranged between the base rod and the first movable rod and is used for driving the first movable rod to horizontally move along the base rod; a second telescopic rod is arranged between the first movable rod and the spraying working rod and is used for driving the spraying working rod to horizontally move along the first movable rod; the first telescopic rod and the second telescopic rod are both electric telescopic rods, are both connected with the controller and are controlled by the controller; the spraying working rod is provided with a plurality of vertically downward spray heads; the spraying working rod is also provided with a downward and inclined camera which is connected with the controller.

Furthermore, flow channels are arranged in the base rod, the first movable rod and the spraying working rod.

Furthermore, a flow channel valve for controlling the opening degree of the flow channel is arranged on the first movable rod, and the flow channel valve is connected with an electric adjusting rod which can adjust the opening degree of the flow channel valve.

(III) advantageous effects

The utility model discloses a three pole designs of base pole, first movable rod and spraying work pole can realize the flexible range change of overlength, simultaneously, because the base pole is connected the cooperation through preceding perpendicular telescopic link and back perpendicular telescopic link and mounting bracket, can make the base pole upwards or incline downwards through the different flexible volume of preceding perpendicular telescopic link and back perpendicular telescopic link, accomplish angle modulation, because above-mentioned accommodation process is controllable, so can be at spraying in-process real-time change, last, the utility model discloses still added the oblique decurrent camera of putting, can know the quality of observing the inside lining spraying in real time.

Drawings

The accompanying drawings, which are incorporated in and constitute a part of this specification, illustrate embodiments of the specification and together with the description, serve to explain the principles of the specification.

Fig. 1 is a schematic structural diagram of an embodiment of the present invention.

Fig. 2 is a schematic structural diagram of another view angle according to an embodiment of the present invention.

Fig. 3 is a schematic structural diagram of another view angle of the embodiment of the present invention.

Detailed Description

Various exemplary embodiments of the present specification will now be described in detail with reference to the accompanying drawings.

The following description of at least one exemplary embodiment is merely illustrative in nature and is in no way intended to limit the specification, its application, or uses.

It should be noted that like reference numerals and letters refer to like items in the following figures, and thus, once an item is defined in one figure, it need not be discussed further in subsequent figures.

In the description of the present invention, it should be noted that the terms "vertical", "upper", "lower", "horizontal", and the like indicate orientations or positional relationships based on those shown in the drawings, and are only for convenience of describing the present invention and simplifying the description, but do not indicate or imply that the referred device or element must have a specific orientation, be constructed in a specific orientation, and be operated, and thus, should not be construed as limiting the present invention.

In the description of the present invention, it should also be noted that the terms "disposed," "mounted," "connected," and "connected" are to be construed broadly unless otherwise explicitly specified or limited. The specific meanings of the above terms in the present invention can be understood by those skilled in the art according to specific situations.

The embodiment is as follows:

fig. 1-3 show an exemplary structure for implementing the present invention, in which a plurality of parallel guide rails 2 are mounted on a substrate 1, and a linear guide rail group is formed by the plurality of guide rails 2; the base 3 is installed on the base plate 1 and is connected and matched with the guide rail group on the base plate 1, as a matching requirement, the bottom of the base 3 is provided with a guide groove matched with the guide rail 2, and as the guide groove is an adaptive structure of the guide rail 2, the structural shape of the guide groove is not difficult to understand for a person skilled in the art, a specific structure is not shown in the figure, but the expression of the structure is influenced, and the guide groove is used for ensuring a controllable matching of the base 3 and the base plate 1; in order to enable the base 3 to move linearly along the guide rail 2 on the base plate 1 in a controllable manner, the bottom of the base 3 is further provided with a horizontal driving assembly connected with the controller 4 and controlled by the controller 4, the horizontal driving assembly is maintained in a wheel type driving structure, that is, the horizontal driving assembly comprises a motor and at least one driving wheel connected with the motor, and in a normal case, in order to ensure the running balance of the horizontal driving assembly, the driving wheel generally has a plurality of driving wheels, and the driving wheels are against the base plate 1.

As a specific embodiment, the controllers 4, 7 and the storage tank 5 and the air compressor 6 are installed in the base 3, the storage tank 5 is connected to the air compressor 6 through a pipeline with a valve, the air compressor 6 is a mature industrial product although its structure is relatively complex, so its internal structure and operation principle will not be described here, and the air compressor 6 is used to provide air pressure power during spraying, and the spraying material is sprayed out from the nozzle via high pressure air to achieve the processing of liner spraying. The air compressor 6 is also connected with the controller 4 through cables, and the work of the air compressor is controlled by the controller 4.

As a specific embodiment, the whole spraying component is arranged on the base 3 through a mounting bracket 7 and is connected with the air compressor 6 through a pipeline with a valve; the spraying component comprises a base rod 8, a first movable rod 9 connected with the base rod 8 through a guide wheel, a spraying working rod 10 connected with the first movable rod 9 through the guide wheel, a front vertical telescopic rod 11 and a rear vertical telescopic rod 12 connected with the base rod 8; the base rod 8, the first movable rod 9 and the spraying working rod 10 are all used for conveying spraying materials, a flow channel is arranged in the spraying working rod, and the tail end of the base rod 8 is connected with the tail end of the first movable rod 9 through a hose; the front end of the first movable rod 9 is connected with the tail end of the spraying working rod 10 through a hose; the upper ends of the front vertical telescopic rod 11 and the rear vertical telescopic rod 12 are hinged with the mounting frame 7, the lower ends of the front vertical telescopic rod 11 and the rear vertical telescopic rod 12 are hinged with the rod body of the base rod 8, the front vertical telescopic rod 11 and the rear vertical telescopic rod 12 are both electric telescopic rods and are both connected with the controller 4 and are controlled by the controller 4, and the deflection angle of the base rod 8 is adjusted by adjusting the telescopic lengths of the front vertical telescopic rod 11 and the rear vertical telescopic rod 12, so that the angle of the integral spraying component is adjusted; a first telescopic rod 13 controlled by the controller 4 to work is arranged between the base rod 8 and the first movable rod 9, and the first telescopic rod 13 is used for driving the first movable rod 9 to horizontally move along the base rod 8; a second telescopic rod 14 which is connected with the controller 4 and controlled by the controller 4 is arranged between the first movable rod 9 and the spraying working rod 10, and the second telescopic rod 14 is used for driving the spraying working rod 10 to horizontally move along the first movable rod 9; the first telescopic rod 13 and the second telescopic rod 14 are both electric telescopic rods; the spraying working rod 10 is provided with two vertically downward spray heads 15; the spray head 15 is provided with a manual adjusting valve which can adjust the material spraying amount of the spray head 15, the spraying working rod 10 is also provided with a downward and inclined camera 16, and the camera 16 is connected with the controller 4.

As an embodiment, a flow valve 17 for controlling the opening of the flow passage is mounted on the first movable rod 9, the flow valve 17 is connected to an electric adjusting rod 18, and the electric adjusting rod 18 can adjust the opening of the flow valve 17.

In the actual working process, the controller 4 controls the different extension and retraction of the front vertical telescopic rod 11 and the rear vertical telescopic rod 12 to realize angle deflection control, and simultaneously, the controller 4 controls the extension and retraction of the first telescopic rod 13 and the second telescopic rod 14 to realize the control of the horizontal position of the spray head 15, so that the long-distance horizontal telescopic spraying movement is realized.

It should be noted that the camera 15 is necessarily disposed obliquely downward, so that the sprayed coating can be prevented from contaminating the lens of the camera 15, and more specifically, in order to ensure the long-term stable operation of the camera 15, a removable transparent protective cover is installed on the lens of the camera 15.

The foregoing description of the embodiments of the present specification has been presented for purposes of illustration and description, but is not intended to be exhaustive or limited to the embodiments disclosed. Many modifications and variations will be apparent to those of ordinary skill in the art without departing from the scope and spirit of the described embodiments. The terminology used herein is chosen in order to best explain the principles of the embodiments, the practical application, or improvements made to the technology in the marketplace, or to enable others of ordinary skill in the art to understand the embodiments disclosed herein. The scope of the application is defined by the appended claims.

Claims

1. Inside lining spraying device of compound pipe, jar production usefulness, its characterized in that: the horizontal driving device comprises a substrate, a machine base, a material storage tank, a controller, a spraying assembly, an air compressor and a horizontal driving assembly, wherein a plurality of parallel guide rails are arranged on the substrate, and a guide rail group is formed by the guide rails; the base is arranged on the base plate and is connected and matched with the guide rail group on the base plate, the bottom of the base is provided with a guide groove matched with the guide rail, the bottom of the base is also provided with a horizontal driving assembly which is connected with the controller and is controlled by the controller, and the horizontal driving assembly provided with a driving wheel and a motor is used for driving the base to horizontally move along the guide rail group; the spraying assembly is arranged on the base through an installation bracket and is connected with the air compressor through a pipeline with a valve; the controller is connected with the air compressor and controls the air compressor to work; the spraying component comprises a base rod, a first movable rod connected with the base rod through a guide wheel, a spraying working rod connected with the first movable rod through the guide wheel, and a front vertical telescopic rod and a rear vertical telescopic rod which are connected with the base rod; the upper ends of the front vertical telescopic rod and the rear vertical telescopic rod are hinged with the mounting frame, the lower ends of the front vertical telescopic rod and the rear vertical telescopic rod are hinged with the rod body of the base rod, and the front vertical telescopic rod and the rear vertical telescopic rod are both electric telescopic rods, are both connected with the controller and are controlled by the controller; the base rod is connected with the first movable rod through a hose; the first movable rod is connected with the spraying working rod through a hose; a first telescopic rod is arranged between the base rod and the first movable rod and is used for driving the first movable rod to horizontally move along the base rod; a second telescopic rod is arranged between the first movable rod and the spraying working rod and is used for driving the spraying working rod to horizontally move along the first movable rod; the first telescopic rod and the second telescopic rod are both electric telescopic rods, are both connected with the controller and are controlled by the controller; the spraying working rod is provided with a plurality of vertically downward spray heads; the spraying working rod is also provided with a downward and obliquely arranged camera which is connected with the controller; flow channels are arranged in the base rod, the first movable rod and the spraying working rod.

2. The liner spraying apparatus for composite tube and can production as claimed in claim 1, wherein: the first movable rod is provided with a flow channel valve for controlling the opening degree of a flow channel of the first movable rod, the flow channel valve is connected with an electric adjusting rod, and the opening degree of the flow channel valve can be adjusted by the electric adjusting rod.