CN218741715U - High-precision automatic color matching device - Google Patents

High-precision automatic color matching device Download PDF

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Publication number
CN218741715U
CN218741715U CN202222116611.5U CN202222116611U CN218741715U CN 218741715 U CN218741715 U CN 218741715U CN 202222116611 U CN202222116611 U CN 202222116611U CN 218741715 U CN218741715 U CN 218741715U
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China
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screw rod
pipeline
box body
box
stepping motor
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CN202222116611.5U
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Chinese (zh)
Inventor
李佳霖
王守丽
于向滨
高瑛男
陈义保
柴永生
王昌辉
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Yantai University
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Yantai University
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Abstract

The utility model discloses an automatic device of matching colors of high accuracy, the box, the collecting pipe, the collection pipe support, the mount, the guide rail, sliding door and controller, the opening of box front portion, the sliding door sets up on the box, be used for opening or the lid closes the box opening, wherein the collection pipe support sets up inside the box, a plurality of collecting pipes set up on the collection pipe support, the mount is located the outside of box, a plurality of cleaning solution bottles and solution bottle set up respectively in the mount, a plurality of inside and outside linking hole sites are seted up on the conch wall of box, be used for the passing through of hose, the inside fixed frame that is provided with of box, the sample injector includes the response piece, the lifter plate, formula lead screw step motor, the guide bar, the pull syringe, the syringe fixed plate, the beneficial effects of the utility model: high-precision automatic color matching can be realized, the efficiency is high, and the precision is high; can automatically complete the cleaning of the pipeline and is convenient to use.

Description

High-precision automatic color matching device
Technical Field
The utility model belongs to the technical field of the mixing apparatus, concretely relates to automatic device of matching colors of high accuracy.
Background
Need all still be based on artifical ratio to the place of color allotment at many art exhibitions, drawing room, dyestuff production factory etc. and carry out repeatability to the cooperation and the sampling of required liquid and work, not only extravagant a large amount of manpowers and time, the operator is when the operation moreover, can inevitably cause the subsequent loaded down with trivial details clean problems such as staining of dyestuff.
As artists demand higher and higher colors, many process drawings accurately blend different dyes. In order to meet such a high precision requirement, people cannot simply realize the high precision requirement by manpower, the operation efficiency of people is low, and the high precision requirement is difficult to maintain.
SUMMERY OF THE UTILITY MODEL
Aiming at the problems of low efficiency and low precision of manual color matching in the prior art, the high-precision automatic color matching device is provided.
A high-precision automatic color matching device, which comprises a box body, a collecting pipe frame, a fixed frame, a guide rail, a sliding door and a controller,
the front part of the box body is provided with an opening, the sliding door is arranged on the box body and is used for opening or covering the opening of the box body,
wherein the collecting pipe frame is arranged in the box body, the collecting pipes are arranged on the collecting pipe frame, the fixing frame is positioned outside the box body, the cleaning liquid bottles and the solution bottles are respectively arranged in the fixing frame, the inner and outer connecting hole sites are arranged on the shell wall of the box body and are used for the passing of the hose,
a fixed frame is arranged in the box body,
the sample injector comprises an induction sheet, a lifting plate, a through screw rod stepping motor, a guide rod, a drawing injector and an injector fixing plate,
the through screw rod stepping motor is arranged on the fixed frame,
the syringe fixing plate is arranged on the fixing frame, the drawing syringe is arranged on the syringe fixing plate, the piston rod of the drawing syringe is provided with the induction sheet, the upper end of the piston rod is connected with the lifting plate, the screw rod vertically penetrates through the through screw rod stepping motor and is in threaded transmission connection with the through screw rod stepping motor, the lower end of the screw rod is rotatably connected with the lifting plate, the through screw rod stepping motor is arranged on the fixing frame, the upper end of the screw rod is a free end,
the guide rod is arranged on the fixed frame, the lifting plate is connected with the guide rod in a vertical sliding way,
the drawing syringes are provided with a plurality of drawing syringes, a hose is led out from the lower end of each drawing syringe and is connected with a first adapter, two paths are led out from the first adapter, one path is sequentially connected with a one-way valve through a pipeline and is finally connected with a collecting pipe, the other path is connected with another one-way valve through a pipeline, a second adapter is connected after being led out from the one-way valve and is led out from the second adapter, one path is sequentially connected with the one-way valve and a break-make device through a pipeline and is finally connected with a solution bottle, the other path is sequentially connected with the one-way valve and the break-make device through a pipeline and is finally connected with a cleaning solution bottle,
the controller is electrically connected with the through type screw rod stepping motor and the circuit breaker to control the on-off and on-off of the through type screw rod stepping motor.
The high-precision automatic color matching device further comprises an air pump, the air pump is arranged on the fixed frame, and an air outlet of the air pump is connected into a pipeline between the collecting pipe and the one-way valve through a pipeline.
Wherein, the automatic color matching device of high accuracy, the injector has six pull syringes, forms six output tube.
The utility model has the advantages that:
1. high-precision automatic color matching can be realized, the efficiency is high, and the precision is high;
2. can automatically complete the cleaning of the pipeline and is convenient to use.
Drawings
Fig. 1 is an overall schematic view of an appearance of an embodiment of the present invention;
fig. 2 is an overall schematic view of the appearance of the embodiment of the present invention;
FIG. 3 is a schematic diagram of the internal structure of the embodiment of the present invention;
fig. 4 is a schematic diagram of a flow path sample injector according to an embodiment of the present invention;
FIG. 5 is a schematic view of the pipeline connection according to the embodiment of the present invention;
fig. 6 is a working principle diagram of the embodiment of the present invention.
Detailed Description
In order to make the technical problem solved by the present invention, the technical solution adopted by the present invention and the technical effect achieved by the present invention clearer, the technical solution of the present invention will be further explained by combining the drawings and by means of the specific implementation manner. It is to be understood that the specific embodiments described herein are merely illustrative of the invention and are not to be construed as limiting the invention. It should be further noted that, for the convenience of description, only some but not all of the elements related to the present invention are shown in the drawings.
Referring to fig. 1-6, the present embodiment provides a high-precision automatic color matching apparatus.
As shown in fig. 1, the device comprises a box body 1, a touch screen display 2, a collecting pipe 3, a collecting pipe frame 4, a fixed frame 5, a guide rail 6, a sliding door 7, a switch 8, an anti-skidding foot rest 9, an inner and outer engagement hole site 10, a shell 11 and a controller.
The front part of the box body 1 is provided with an opening, the lower side of the opening is provided with a guide rail 6, and a sliding door 7 is installed on the two guide rails 6 to slide left and right to open or cover the opening of the box body 1.
The touch screen display 2 is mounted and embedded on the box body 1.
As shown in fig. 3, the case 1 is provided therein with a fixing frame 20, an injector fixing plate 21, a six-way injector 22, and an air pump 23.
As shown in fig. 4, the six-way sampler 22 includes a sensor sheet 30, a lifting plate 31, a through-type screw stepping motor 32, a guide bar 33, a pull syringe 34, and a syringe fixing plate 35.
The syringe fixing plate 35 is installed on the fixing frame, the drawing syringe 34 is installed on the syringe fixing plate 35, the sensing piece 30 is installed on the piston rod of the drawing syringe 34, and the upper end of the piston rod is connected with the lifting plate 31.
The through screw rod stepping motor 32 is arranged on the fixed frame 20, the output shaft of the through screw rod stepping motor 32 is a screw rod 36, the screw rod 36 moves up and down linearly along with the driving of the motor, the lower end of the screw rod 36 is connected with the lifting plate 31,
the lifting plate 31 is formed by splicing six respective connecting plates, and can independently move independently without interference or move simultaneously. In fig. 4, the lifter plate does not show the gap between the six plates for the sake of illustration effect.
The guide rod 33 is provided on the fixed frame 20, and the lifting plate 31 is connected to the guide rod 33 in a vertically sliding manner.
As shown in FIG. 4, the sample injector 22 has six pull syringes 34, each of which forms six output lines.
As shown in fig. 5, the pipeline connection is illustrated by taking a six-way sampler as a center, a hose is led out from the lower end of the pull syringe 34 and connected with a first adapter 51, two ways are led out from the first adapter 51, one way is sequentially connected with a one-way valve through a pipeline and finally connected with a collecting pipe, the other way is connected with another one-way valve through a pipeline, a second adapter 52 is connected after being led out from the one-way valve, two ways are led out from the second adapter 52, one way is sequentially connected with the one-way valve and an on-off device through a pipeline and finally connected with a solution bottle, the other way is sequentially connected with the one-way valve and an on-off device through a pipeline and finally connected with a cleaning liquid bottle, and the air outlet of the air pump 23 is connected with a pipeline between the collecting pipe and the one-way valve through a pipeline.
The collecting pipe support 4 is arranged inside the box body 1, the collecting pipe 3 is arranged on the collecting pipe support 4, the fixing frame 5 is located outside the box body 1, the cleaning liquid bottle and the solution bottle are respectively arranged in the fixing frame 5, and the inner and outer connecting hole positions 10 are arranged on the shell wall of the box body 1 and used for allowing hoses to pass through.
The dyes with different colors are stored in each solution bottle, and the proportion of the dyes with various colors is calculated by the controller according to the colors configured as required. The volume amount of each color dye is determined, the volume amount is converted into the revolution number of the stepping motor, and the supply and delivery amount of each color dye is accurately controlled by controlling the revolution number of the stepping motor. The six injectors can simultaneously and synchronously work, and can respectively absorb pigments of six different colors at most to prepare dyes of required colors.
The revolution of one through screw rod stepping motor can be determined by manually adjusting the controller, and the revolution of the other through screw rod stepping motor is adjusted under the corresponding proportion, so that the aim of high-precision fuel proportion is fulfilled.
And (3) solution washing and discharging: in the process, the pipeline on-off device opens the solution inlet pipe and closes the cleaning solution inlet pipe, the drawing injector 34 is connected through each pipeline, the small through-type screw rod stepping motor 32 drives the drawing injector 34 to move upwards to suck a solution bottle arranged in the fixed frame 5 into the drawing injector 34 to suck liquid, and then the drawing injector 34 moves downwards to enable the solution in the drawing injector 34 to enter the collecting pipe 3 to discharge liquid.
Cleaning and washing process: in the process, the pipeline on-off device closes the solution inlet pipe and opens the cleaning solution inlet pipe, the drawing injector 34 is connected through each pipeline, the small through-type screw rod stepping motor 32 drives the drawing injector 34 to move upwards to suck a solution bottle arranged in the fixed frame 5 into the drawing injector 34 to suck liquid, and then the drawing injector 34 moves downwards to enable the solution in the drawing injector 34 to enter the collecting pipe 3 to discharge liquid.
The controller controls the whole process, controls the liquid discharge amount by controlling the starting and stopping of the through type screw rod stepping motor 32, and achieves accurate output. When the sensing piece 30 slides downwards, the sensing piece 30 senses the upper edge of the drawing syringe to stop, and the function of a travel switch is achieved.
As shown in fig. 6, the solution bottles containing various color solutions and cleaning solutions are placed into six holders 5 as required, and each hose is inserted into the corresponding solution bottle, after the preparation task is finished, the main switch 10 of the machine is pressed to start the machine, the touch screen display 2 is used to set the range of the solution to be mixed and to start the machine to perform the operation, and at first, the six-way sampler and the pipeline switch of the machine are reset. The six-channel sample injectors are driven by respective motors 32 to respectively move up and down along guide rods 33, so that the sample injectors 34 can suck liquid, and in addition, when the machines move downwards to contact with the sensing sheets 30, the machines reach a reset state, and the six sample injectors are provided with respective sensing sheets, so that the free suction of respective pipelines of the six channels can be realized. The actions of the six motors are realized by a driver and a control panel respectively, and the induction sheet is also connected with the control panel and is compiled by the control panel to realize that an object is induced to touch and stop the rotation of the motors so as to complete reset; the pipeline on-off device electrically operated valves, such as electromagnetic valves, etc., control the on-off of the pipeline; the pipeline on-off device for sucking clear water or cleaning fluid to realize self-cleaning of the pipeline is closed to reset. If the device is not in the reset state, the device is reset through the corresponding sensor, and if all the reset devices are reset, the device performs corresponding extraction through the six-channel sample injector according to the set volume of the solution to be mixed. The extraction end pipeline realizes the selective extraction of the solution and the cleaning solution through the joint and the pipeline on-off device, and the liquid is drained after the extraction of one stroke is finished. The extraction end and the liquid discharge end respectively realize the absolute extraction function through one-way valves, discharged liquid is collected in respective collecting pipes 3, the corresponding air pump 23 is started while solution is discharged, the air flow of the air pump is blown to greatly accelerate the flow rate of the solution when the solution and the liquid discharge are carried out simultaneously, and the solution mixing speed is further improved; when the pumping and discharging of all the liquid paths are finished, the air pump continues to blow for a set time, so that the solution attached to the tube wall enters the collecting tube completely under the blowing of the air flow, and the precision of each mixed liquid is improved to the maximum extent. When the above description is finished, the machine will give a sound prompt to the staff, and the staff takes out the mixed solution from the collection rack 4 and finishes the mixing work. The collection of pipeline cleaning solution is convenient for to change the new collecting pipe after taking out corresponding mixed liquid, and through selecting clean pipeline function to the screen, the machine can change the position of pipeline on-off ware, makes the pipeline on-off ware closure that absorbs the solution end, absorbs the pipeline on-off ware passageway of cleaning solution end, carries out the pump drainage action of six-way sampler once more, finally realizes the self-cleaning of pipeline.
In addition, the structure design of the prototype is smaller and lighter, and the machine is more convenient to carry; the whole pipeline is completely sealed by pumping.
Because the drawing resistance of the sample injector is very small, the six-way sample injector of the machine can be controlled by six small through screw rod stepping motors, and each motor can realize the drawing pressure control of the corresponding sample injector, so that the problems of one-time single-pass and one-time multi-pass are well solved.
In the description of the present invention, it should be noted that the terms "upper", "lower", "left", "right", "clockwise" and "counterclockwise" indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplification of description, but do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as limiting the present invention.
The above embodiments have only been explained the basic principle and characteristics of the present invention, the present invention is not limited by the above embodiments, without departing from the spirit and scope of the present invention, the present invention also has various changes and modifications, and these changes and modifications all fall into the scope of the present invention. The scope of the invention is defined by the appended claims and equivalents thereof.

Claims (3)

1. A high-precision automatic color matching device is characterized by comprising a box body (1), a collecting pipe (3), a collecting pipe frame (4), a fixed frame (5), a guide rail (6), a sliding door (7), a sample injector (22) and a controller,
the front part of the box body (1) is opened, the sliding door (7) is arranged on the box body (1) and is used for opening or closing the opening of the box body (1),
wherein the collecting pipe frame (4) is arranged inside the box body (1), the collecting pipes (3) are arranged on the collecting pipe frame (4), the fixing frame (5) is positioned outside the box body (1), the cleaning liquid bottles and the solution bottles are respectively arranged in the fixing frame (5), the inner and outer connecting hole sites (10) are arranged on the shell wall of the box body (1) and used for the passing of the hose,
a fixed frame (20) is arranged in the box body (1),
the sample injector (22) comprises an induction sheet (30), a lifting plate (31), a through screw rod stepping motor (32), a guide rod (33), a drawing injector (34) and an injector fixing plate (35),
the through screw rod stepping motor (32) is arranged on the fixed frame (20),
the syringe fixing plate (35) is arranged on the fixing frame (20), the drawing syringe (34) is arranged on the syringe fixing plate (35), the piston rod of the drawing syringe (34) is provided with the induction sheet (30), the upper end of the piston rod is connected with the lifting plate (31),
the through screw rod stepping motor (32) is arranged on the fixed frame (20), the output shaft of the through screw rod stepping motor (32) is a screw rod (36), the screw rod (36) does vertical linear motion along with the driving of the motor, the lower end of the screw rod (36) is connected with the lifting plate (31), the upper end of the screw rod (36) is a free end,
the guide rod (33) is arranged on the fixed frame (20), the lifting plate (31) is connected with the guide rod (33) in a vertical sliding way,
the drawing syringes (34) are provided with a plurality of drawing syringes (34), a hose is led out from the lower end of each drawing syringe (34) and is connected with a first adapter (51), two ways are led out from the first adapter (51), one way is sequentially connected with a one-way valve through a pipeline and is finally connected with a collecting pipe, the other way is connected with another one-way valve through a pipeline, a second adapter (52) is connected after being led out from the one-way valve, two ways are led out from the second adapter (52), one way is sequentially connected with the one-way valve and an on-off device through a pipeline and is finally connected into a solution bottle, the other way is sequentially connected with the one-way valve and the on-off device through a pipeline and is finally connected into a cleaning solution bottle,
the controller is electrically connected with the through type screw rod stepping motor (32) and the on-off device to control the on-off and on-off of the through type screw rod stepping motor.
2. The high-precision automatic color matching device according to claim 1, further comprising an air pump (23), wherein the air pump (23) is arranged on the fixed frame (20), and an air outlet of the air pump (23) is connected to a pipeline between the collecting pipe and the one-way valve through a pipeline.
3. The high accuracy automatic color matching apparatus of claim 1, wherein the sample injector (22) has six pull syringes (34) forming six output lines.
CN202222116611.5U 2022-08-12 2022-08-12 High-precision automatic color matching device Active CN218741715U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202222116611.5U CN218741715U (en) 2022-08-12 2022-08-12 High-precision automatic color matching device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202222116611.5U CN218741715U (en) 2022-08-12 2022-08-12 High-precision automatic color matching device

Publications (1)

Publication Number Publication Date
CN218741715U true CN218741715U (en) 2023-03-28

Family

ID=85690944

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202222116611.5U Active CN218741715U (en) 2022-08-12 2022-08-12 High-precision automatic color matching device

Country Status (1)

Country Link
CN (1) CN218741715U (en)

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