CN218727869U - Battery module cycle life expansion detection device - Google Patents

Battery module cycle life expansion detection device Download PDF

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CN218727869U
CN218727869U CN202222405243.6U CN202222405243U CN218727869U CN 218727869 U CN218727869 U CN 218727869U CN 202222405243 U CN202222405243 U CN 202222405243U CN 218727869 U CN218727869 U CN 218727869U
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detection device
module
battery module
data
cycle life
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陈超
陈保国
刘峰
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Tianjin EV Energies Co Ltd
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Abstract

本实用新型提供了一种电池模组循环寿命膨胀检测装置,包括检测装置本体,待检测的电池模组安装在检测装置本体上;检测装置本体内设置有检测单元,检测单元用于检测待检测的电池模组,本实用新型有益效果:本方案以模组真实的固定方式固定模组,同时兼容液冷板的安装固定,能够在模组真实工作状态下实时对模组膨胀参数进行测试和记录。

Figure 202222405243

The utility model provides a battery module cycle life expansion detection device, which comprises a detection device body, on which a battery module to be detected is installed; a detection unit is arranged in the detection device body, and the detection unit is used to detect the The utility model has beneficial effects: this solution fixes the module in a real way of fixing the module, and at the same time is compatible with the installation and fixing of the liquid cold plate, and can test and analyze the expansion parameters of the module in real time under the real working state of the module. Record.

Figure 202222405243

Description

一种电池模组循环寿命膨胀检测装置A battery module cycle life expansion detection device

技术领域technical field

本实用新型属于锂离子动力电池检测应用技术领域,尤其是涉及一种电池模组循环寿命膨胀检测装置。The utility model belongs to the technical field of detection and application of lithium-ion power batteries, in particular to a detection device for cycle life expansion of a battery module.

背景技术Background technique

目前现有技术中,大多采用机械接触式测量膨胀参数,这种方式受接触面平整度的影响较大,由于模组膨胀平面存在一定的弧度,所以检测精度存在一定的误差,且这种方式需要夹紧模组,对模组施加一定的夹紧力,不能直观反应模组真实的运行状态。At present, in the existing technology, most of the expansion parameters are measured by mechanical contact. This method is greatly affected by the flatness of the contact surface. Since the expansion plane of the module has a certain radian, there is a certain error in the detection accuracy, and this method The module needs to be clamped, and a certain clamping force is applied to the module, which cannot intuitively reflect the real operating status of the module.

实用新型内容Utility model content

有鉴于此,本实用新型旨在提出一种电池模组循环寿命膨胀检测装置,以至少解决背景技术中指出的至少一个问题。In view of this, the utility model aims to provide a battery module cycle life expansion detection device to at least solve at least one problem pointed out in the background art.

为达到上述目的,本实用新型的技术方案是这样实现的:In order to achieve the above object, the technical solution of the utility model is achieved in that:

一种电池模组循环寿命膨胀检测装置,包括:A battery module cycle life expansion detection device, comprising:

检测装置本体,待检测的电池模组安装在检测装置本体上;The detection device body, the battery module to be detected is installed on the detection device body;

检测装置本体内设置有检测单元,检测单元用于检测待检测的电池模组的膨胀数据。A detection unit is arranged in the detection device body, and the detection unit is used to detect the expansion data of the battery module to be detected.

进一步的,检测装置本体朝向待检测的电池模组一侧设置有用于安装检测单元的安装结构,检测单元通过安装结构与检测装置本体活动连接。Further, the detection device body is provided with a mounting structure for mounting the detection unit on the side facing the battery module to be detected, and the detection unit is movably connected to the detection device body through the mounting structure.

进一步的,安装结构包括滑轨,检测单元通过滑轨调整相对于检测装置本体的位置。Further, the installation structure includes a slide rail, and the detection unit adjusts its position relative to the detection device body through the slide rail.

进一步的,检测单元包括距离传感器,所述距离传感器设置不少于一个,通过距离传感器检测电池模组外壁与检测装置本体侧壁之间的距离。Further, the detection unit includes a distance sensor, and there is no less than one distance sensor, and the distance sensor detects the distance between the outer wall of the battery module and the side wall of the detection device body.

进一步的,距离传感器将获取的信息传递给数据采集模块,数据采集模块对多个距离传感器采集的信息进行汇总,定时通过CAN通讯的方式传递给数据处理和分析模块。Further, the distance sensor transmits the acquired information to the data acquisition module, and the data acquisition module summarizes the information collected by multiple distance sensors, and regularly transmits the information to the data processing and analysis module through CAN communication.

进一步的,数据处理和分析模块对数据采集模块传递的数据进行整体计算和分析,然后通过通讯模块传递给显示模块或者测试设备;Further, the data processing and analysis module performs overall calculation and analysis on the data transmitted by the data acquisition module, and then transmits it to the display module or test equipment through the communication module;

通讯模块通过CAN通讯实时将数据传递给显示模块和测试设备。The communication module transmits data to the display module and test equipment in real time through CAN communication.

进一步的,显示模块内置上位机软件,用于实时显示数据和记录数据的功能,通过触屏输入的方式,设置记录数据的周期和类别。Furthermore, the display module has built-in host computer software for real-time data display and data recording functions, and the period and category of recorded data can be set through touch screen input.

进一步的,测试设备通过接收通讯模块发送的数据,周期性的将数据和电性能测试数据记录在相同的文件中,保证数据时间上的一致性。Further, the test equipment periodically records the data and the electrical performance test data in the same file by receiving the data sent by the communication module, so as to ensure the time consistency of the data.

相对于现有技术,本实用新型所述的一种电池模组循环寿命膨胀检测装置具有以下有益效果:Compared with the prior art, a battery module cycle life expansion detection device described in the utility model has the following beneficial effects:

(1)本实用新型所述的一种电池模组循环寿命膨胀检测装置,以模组真实的固定方式固定模组,同时兼容液冷板的安装固定,能够在模组真实工作状态下实时对模组膨胀参数进行测试和记录;(1) The battery module cycle life expansion detection device described in the utility model fixes the module in a real fixing way, and is compatible with the installation and fixing of the liquid cold plate, and can monitor the battery in real time under the real working state of the module. Module expansion parameters are tested and recorded;

(2)本实用新型所述的一种电池模组循环寿命膨胀检测装置,通过激光传感器检测膨胀参数,有效避免了由于接触面平面度和人为手动检测数据偏差造成的数据差异影响。(2) The battery module cycle life expansion detection device described in the utility model detects expansion parameters through a laser sensor, effectively avoiding the influence of data differences caused by contact surface flatness and manual detection data deviation.

附图说明Description of drawings

构成本实用新型的一部分的附图用来提供对本实用新型的进一步理解,本实用新型的示意性实施例及其说明用于解释本实用新型,并不构成对本实用新型的不当限定。在附图中:The accompanying drawings constituting a part of the utility model are used to provide a further understanding of the utility model, and the schematic embodiments of the utility model and their descriptions are used to explain the utility model, and do not constitute improper limitations to the utility model. In the attached picture:

图1为本实用新型实施例所述的一种电池模组循环寿命膨胀检测装置正视图示意图;Fig. 1 is a schematic diagram of a front view of a battery module cycle life expansion detection device described in an embodiment of the present invention;

图2为本实用新型实施例所述的一种电池模组循环寿命膨胀检测装置俯视图示意图;Fig. 2 is a schematic diagram of a top view of a battery module cycle life expansion detection device described in an embodiment of the present invention;

图3为本实用新型实施例所述的一种电池模组循环寿命膨胀检测装置控制逻辑示意图。Fig. 3 is a schematic diagram of control logic of a battery module cycle life expansion detection device according to an embodiment of the present invention.

附图标记说明:Explanation of reference signs:

1-传感器;2-数据采集模块;3-数据处理和分析模块;4-通讯模块;5-电池模组。1-sensor; 2-data acquisition module; 3-data processing and analysis module; 4-communication module; 5-battery module.

具体实施方式Detailed ways

需要说明的是,在不冲突的情况下,本实用新型中的实施例及实施例中的特征可以相互组合。It should be noted that, in the case of no conflict, the embodiments of the present invention and the features in the embodiments can be combined with each other.

下面将参考附图并结合实施例来详细说明本实用新型。The utility model will be described in detail below with reference to the accompanying drawings and in conjunction with the embodiments.

本实用新型为一种电池模组循环寿命膨胀检测装置,电池模组5通过设计时固有的固定点,以实际应用的固定方式固定在检测装置中。检测装置可兼容液冷板固定,用来模拟模组真实循环寿命的场景。检测装置四个平面的每个平面上都设计有专用轨道,可便捷的移动轨道上布置的激光距离传感器1来检测整个平面对应模组固定点位的距离。检测装置设计有数据处理及存储装置,可同时检测和记录多个数据,可通过上位机软件实时显示检测位置数值,具备CAN通讯发送和接收能力,可通过上位机软件设置检测周期及数据发送周期。The utility model relates to a battery module cycle life expansion detection device, and the battery module 5 is fixed in the detection device in a practically applied fixing way through the fixed point inherent in the design. The detection device is compatible with the fixed liquid cold plate, which is used to simulate the scene of the real cycle life of the module. Each of the four planes of the detection device is designed with a special track, and the laser distance sensor 1 arranged on the track can be moved conveniently to detect the distance of the entire plane corresponding to the fixed point of the module. The detection device is designed with a data processing and storage device, which can detect and record multiple data at the same time, and can display the detection position value in real time through the host computer software. It has CAN communication sending and receiving capabilities, and the detection cycle and data sending cycle can be set through the host computer software. .

检测装置搭载模组及液冷板俯视图如图1所示;The top view of the detection device equipped with modules and liquid cooling plates is shown in Figure 1;

检测装置EH面侧视图如2所示;The side view of the EH side of the detection device is shown in Figure 2;

电池模组5通过模组固有固定点A、B、C、D四个点固定于检测装置上,如果模组固定点多余示意图中展示数量,可依据实际装配和固定点位进行固定,模组底部可布置液冷板,液冷板使用与否可根据需求确定。模组长度和宽度方向可自由定义,即假如定义AB和CD为宽度方向,则AC和BD为宽度方向。The battery module 5 is fixed on the detection device through the four fixed points A, B, C, and D of the module. If the number of fixed points of the module exceeds the number shown in the schematic diagram, it can be fixed according to the actual assembly and fixed points. The module A liquid cold plate can be arranged at the bottom, and whether the liquid cold plate is used or not can be determined according to requirements. The length and width direction of the module can be freely defined, that is, if AB and CD are defined as the width direction, then AC and BD are the width direction.

检测装置外壳所处的四个平面(EF、FG、GH、HE),内部设计有滑轨,可任意移动和固定激光传感器1位置,通过前期的试验设计,可方便的检测预先确定的模组位置膨胀参数,单个平面可布置多个传感器1,传感器1通过信号线将采集数据传递给数据处理器,数据处理器具有汇总数据、分析处理数据、记录数据的能力,数据处理器可通过CAN通讯方式将数据信息传递给测试设备或其他采集终端。The four planes (EF, FG, GH, HE) where the detection device shell is located are designed with slide rails, which can move and fix the position of the laser sensor 1 arbitrarily. Through the previous test design, it is convenient to detect the predetermined module Position expansion parameters, multiple sensors 1 can be arranged on a single plane, and the sensor 1 transmits the collected data to the data processor through the signal line. The data processor has the ability to summarize data, analyze and process data, and record data. The data processor can communicate through CAN The data information is transmitted to the test equipment or other collection terminals by means of a method.

通过单独设计的上位机软件,可对数据处理器进行参数设计,如数据检测周期,数据记录周期,数据传输周期等重要参数。测试设备通过接收数据处理器发送的膨胀数据,可周期性的将膨胀数据和电性能测试数据记录在相同的文件中,可以保证数据时间上的一致性,为后期数据分析的准确性和一致性提供了保证。Through the independently designed upper computer software, the parameters of the data processor can be designed, such as data detection cycle, data recording cycle, data transmission cycle and other important parameters. The test equipment can periodically record the expansion data and the electrical performance test data in the same file by receiving the expansion data sent by the data processor, which can ensure the consistency of the data time and provide the accuracy and consistency of the later data analysis. Guarantee provided.

检测装置配备有高压输入和输出接口插件,模组正负极通过动力线与检测装置内正负极插件连接,检测装置外通过插件与测试设备正负极输出连接,通过插件连接的设计,可保证模组正常进行充放电循环测试。The detection device is equipped with high-voltage input and output interface plug-ins. The positive and negative poles of the module are connected to the positive and negative plug-ins in the detection device through the power line, and the outside of the detection device is connected to the positive and negative output of the test equipment through plug-ins. Ensure that the module performs the charge-discharge cycle test normally.

最后应说明的是:以上各实施例仅用以说明本实用新型的技术方案,而非对其限制;尽管参照前述各实施例对本实用新型进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分或者全部技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本实用新型各实施例技术方案的范围,其均应涵盖在本实用新型的权利要求和说明书的范围当中。Finally, it should be noted that: the above embodiments are only used to illustrate the technical solutions of the present utility model, and are not intended to limit it; although the present utility model has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand : It is still possible to modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements to some or all of the technical features; and these modifications or replacements do not make the essence of the corresponding technical solutions depart from the various embodiments of the present invention The scope of the technical solution shall be included in the scope of the claims and description of the present utility model.

以上所述仅为本实用新型的较佳实施例而已,并不用以限制本实用新型,凡在本实用新型的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围之内。The above descriptions are only preferred embodiments of the present utility model, and are not intended to limit the present utility model. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present utility model shall be included in the Within the protection scope of the present utility model.

Claims (8)

1.一种电池模组循环寿命膨胀检测装置,其特征在于,包括:1. A battery module cycle life expansion detection device, characterized in that it comprises: 检测装置本体,待检测的电池模组(5)安装在检测装置本体上;The detection device body, the battery module (5) to be detected is installed on the detection device body; 检测装置本体内设置有检测单元,检测单元用于检测待检测的电池模组(5)的膨胀数据。A detection unit is arranged in the detection device body, and the detection unit is used to detect the expansion data of the battery module (5) to be detected. 2.根据权利要求1所述的一种电池模组循环寿命膨胀检测装置,其特征在于:检测装置本体朝向待检测的电池模组(5)一侧设置有用于安装检测单元的安装结构,检测单元通过安装结构与检测装置本体活动连接。2. A battery module cycle life expansion detection device according to claim 1, characterized in that: the detection device body is provided with a mounting structure for installing a detection unit on the side facing the battery module (5) to be detected, and the detection The unit is movably connected with the detection device body through the installation structure. 3.根据权利要求2所述的一种电池模组循环寿命膨胀检测装置,其特征在于:安装结构包括滑轨,检测单元通过滑轨调整相对于检测装置本体的位置。3 . The battery module cycle life expansion detection device according to claim 2 , wherein the installation structure includes a slide rail, and the detection unit adjusts its position relative to the detection device body through the slide rail. 4 . 4.根据权利要求1所述的一种电池模组循环寿命膨胀检测装置,其特征在于:检测单元包括距离传感器(1),所述距离传感器(1)设置不少于一个,通过距离传感器(1)检测电池模组(5)外壁与检测装置本体侧壁之间的距离。4. A battery module cycle life expansion detection device according to claim 1, characterized in that the detection unit includes a distance sensor (1), and the distance sensor (1) is provided with no less than one, and the distance sensor ( 1) Detect the distance between the outer wall of the battery module (5) and the side wall of the detection device body. 5.根据权利要求4所述的一种电池模组循环寿命膨胀检测装置,其特征在于:距离传感器(1)将获取的信息传递给数据采集模块(2),数据采集模块(2)对多个距离传感器(1)采集的信息进行汇总,定时通过CAN通讯的方式传递给数据处理和分析模块(3)。5. A battery module cycle life expansion detection device according to claim 4, characterized in that: the distance sensor (1) transmits the acquired information to the data acquisition module (2), and the data acquisition module (2) pairs multiple The information collected by the distance sensors (1) is summarized, and is regularly transmitted to the data processing and analysis module (3) through CAN communication. 6.根据权利要求5所述的一种电池模组循环寿命膨胀检测装置,其特征在于:数据处理和分析模块(3)对数据采集模块(2)传递的数据进行整体计算和分析,然后通过通讯模块(4)传递给显示模块或测试设备;6. A battery module cycle life expansion detection device according to claim 5, characterized in that: the data processing and analysis module (3) performs overall calculation and analysis on the data transmitted by the data acquisition module (2), and then passes The communication module (4) is passed to the display module or test equipment; 通讯模块(4)通过CAN通讯实时将数据传递给显示模块和测试设备。The communication module (4) transmits the data to the display module and the test equipment in real time through CAN communication. 7.根据权利要求6所述的一种电池模组循环寿命膨胀检测装置,其特征在于:显示模块内置上位机软件,用于实时显示数据和记录数据,通过触屏输入的方式,设置记录数据的周期和类别。7. A battery module cycle life expansion detection device according to claim 6, characterized in that: the display module has a built-in host computer software for real-time display and record data, and the record data is set through touch screen input cycle and category. 8.根据权利要求7所述的一种电池模组循环寿命膨胀检测装置,其特征在于:测试设备通过接收通讯模块(4)发送的数据,周期性的将数据和电性能测试数据记录在相同的文件中,保证数据时间上的一致性。8. A battery module cycle life expansion detection device according to claim 7, characterized in that the test equipment periodically records the data and electrical performance test data in the same In the file, the consistency of data time is guaranteed.
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