CN218711470U

CN218711470U - Super environmental protection overflow dyeing machine

Info

Publication number: CN218711470U
Application number: CN202222999734.8U
Authority: CN
Inventors: 傅岩梅; 林金富; 俞勇军; 徐济强; 陈国翔
Original assignee: Zhejiang Runsheng New Energy Co ltd
Current assignee: Zhejiang Runsheng New Energy Co ltd
Priority date: 2022-11-11
Filing date: 2022-11-11
Publication date: 2023-03-24
Anticipated expiration: 2032-11-11

Abstract

The utility model discloses a super environmental protection overflow dyeing machine, which comprises a bod, turn right from a left side in proper order fixed mounting in the inside of organism has dye bucket, dyeing mechanism and stoving mechanism, be provided with feed mechanism between dye bucket and the dyeing mechanism, feed mechanism includes the pump body of fixed mounting on the organism, the water inlet fixedly connected with of the pump body extends to the inside feed liquor pipe of dye bucket, delivery port fixedly connected with drain pipe, dyeing mechanism includes the mount of fixed mounting on the organism, the inside fixed mounting of mount has the overflow pipe with the drain pipe intercommunication, stoving mechanism includes the bottom open-ended heating chamber of fixed mounting on the organism, the inside top-down in heating chamber has fan and resistance wire in proper order fixed mounting, the utility model relates to an overflow dyeing machine technical field, this super environmental protection overflow dyeing machine, through retrieve and discharge again after handling waste gas with the preliminary treatment to the waste liquid of dyeing in-process, play the guard action to the environment, environmental protection more.

Description

Super environmental protection overflow dyeing machine

Technical Field

The utility model relates to an overflow dyeing machine technical field specifically is an ultra-environmental protection overflow dyeing machine.

Background

At present, traditional overflow dyeing machine needs to use a large amount of water, can bring out a large amount of printing and dyeing waste water simultaneously when dyeing cloth out of machine, contain a large amount of dyeing materials in these printing and dyeing waste water, these printing and dyeing waste water all directly discharge on workshop ground in the past, rethread ground blowdown pipeline is discharged to the external world, not only make workshop ground ponding serious, and cause very big pollution, give people the life and bring adverse effect, in order to solve above-mentioned problem, current patent number is CN201520595901.X discloses an overflow dyeing machine waste water recovery equipment, through retrieving the water that overflow dyeing machine produced, workshop ground ponding serious no longer appears, played the effect of environmental protection.

But still has defects in the using process: 1. the device only recovers the water generated by the overflow dyeing machine, does not have the function of pretreating the wastewater, and can volatilize harmful gas and harmful substances in the wastewater placement process, thereby polluting the environment; 2. this equipment only retrieves the waste water that overflow dyeing machine produced, need dry it before overflow dyeing machine goes out cloth, can volatilize a large amount of poisonous and harmful gas among the drying process, directly discharges and causes the harm to environment and human body, environmental protection inadequately, for this reason, we propose an ultra-environmental protection overflow dyeing machine.

SUMMERY OF THE UTILITY MODEL

Not enough to prior art, the utility model provides a super environmental protection overflow dyeing machine has solved current problem.

In order to achieve the above purpose, the utility model discloses a following technical scheme realizes: the utility model provides a super environmental protection overflow dyeing machine, includes the organism, turn right from a left side in proper order fixed mounting in the inside of organism has dye bucket, dyeing mechanism and stoving mechanism, be provided with feed mechanism between dye bucket and the dyeing mechanism, feed mechanism includes the pump body of fixed mounting on the organism, the water inlet fixedly connected with of the pump body extends to the inside feed liquor pipe of dye bucket, delivery port fixedly connected with drain pipe, dyeing mechanism includes the mount of fixed mounting on the organism, the inside fixed mounting of mount has the overflow pipe with the drain pipe intercommunication, stoving mechanism includes the bottom open-ended heating chamber of fixed mounting on the organism, the inside top-down fixed mounting in proper order in heating chamber has fan and resistance wire, rotate on the organism and install unwinding roller and wind-up roll, the bottom both sides of mount are rotated respectively and are installed first guide roll and second guide roll, the bottom one side of heating chamber is rotated and is installed the third guide roll, the below fixed mounting of overflow pipe has the collecting vat, the below in heating chamber is provided with preprocessing device, the top in heating chamber is provided with exhaust-gas treatment mechanism.

Preferably, the dye barrel is provided with a liquid inlet and a liquid outlet.

Preferably, one side of unreeling roller and wind-up roll is provided with the motor respectively, unreel roller and wind-up roll and install respectively at the output of motor and pass through motor drive rotation.

Preferably, the inside filtering ponds and the processing pond of turning right from a left side of preprocessing device have been seted up in proper order, the filtering ponds pass through connecting pipe and processing pond intercommunication, the inside fixed mounting of filtering ponds has first filter screen, the charge door has been seted up at the processing pond top, the mouth of wasting discharge has been seted up to processing pond one side, the inside fixed mounting of processing pond has rabbling mechanism.

Preferably, the stirring mechanism comprises a stirring motor fixedly installed on the inner wall of the treatment tank, a stirring shaft is fixedly installed at the output end of the stirring motor, and a stirring paddle is fixedly connected to the stirring shaft.

Preferably, exhaust-gas treatment mechanism includes the aspiration pump of fixed mounting on the organism, the air inlet fixedly connected with of aspiration pump and the exhaust tube of heating intracavity intercommunication, gas outlet fixedly connected with extend to the inside outlet duct of clarifier, turn right from a left side in proper order that purifier is inside to have second filter screen and active carbon to adsorb the net, the gas vent has been seted up at the clarifier top.

Advantageous effects

The utility model provides a super environmental protection overflow dyeing machine. Compared with the prior art, the method has the following beneficial effects:

1. this super environmental protection overflow dyeing machine, extract dye vat inside dye liquor to the overflow pipe through feed mechanism and dye cloth, and carry out hot drying to dye cloth through fan and resistance wire cooperation, realize the dyeing to dye cloth, the utility model discloses a intercommunication has preprocessing device below the collecting vat, and waste liquid during dyeing cloth passes through inside the collecting vat gets into preprocessing device, sets up filtering ponds and treatment pond through preprocessing device is inside, can filter the impurity with in the dyeing cloth waste liquid through the inside first filter screen of filtering ponds, and inside the waste liquid after the filtration gets into the treatment pond, can subside most of particle in the waste liquid through to the inside chemical coagulant that adds of treatment pond, coagulant aid, and then reach the purpose of preliminary treatment, reduce the volatilization of waste liquid at the process harmful substance that stews, environmental protection more.

2. This super environmental protection overflow dyeing machine, heating chamber top through being used for carrying out hot drying to dying cloth sets up the aspiration pump, it can volatilize a large amount of harmful gas to dye cloth at hot dry in-process, can extract harmful gas to the clarifier inside through the aspiration pump, through inside second filter screen and the active carbon adsorption net of clarifier, can filter the absorption and get rid of the impurity particle in the waste gas respectively, and then the rethread gas vent discharges, thereby reduce the pollution of waste gas direct emission to the environment and to the harm of human body, environmental protection more.

Drawings

FIG. 1 is a schematic view of the overall structure of the present invention;

FIG. 2 is a schematic view of the overall structure of the interior of the pretreatment apparatus of the present invention;

fig. 3 is a schematic view of the internal overall structure of the purifier of the present invention.

In the figure: 1. a body; 2. a dye vat; 3. a dyeing mechanism; 31. a fixed mount; 32. an overflow pipe; 4. a feeding mechanism; 41. a pump body; 42. a liquid inlet pipe; 43. a liquid outlet pipe; 5. a drying mechanism; 51. a heating chamber; 52. a fan; 53. a resistance wire; 6. unwinding rollers; 7. a wind-up roll; 8. a first guide roller; 9. a second guide roller; 10. a third guide roller; 11. collecting tank; 12. a pretreatment device; 121. a filtering tank; 1211. a first filter screen; 122. a treatment tank; 1221. a feed inlet; 1222. a waste discharge port; 123. a stirring mechanism; 1231. a stirring motor; 1232. a stirring shaft; 1233. a stirring paddle; 13. an exhaust gas treatment mechanism; 131. an air pump; 132. an air exhaust pipe; 133. an air outlet pipe; 134. a purifier; 1341. a second filter screen; 1342. an activated carbon adsorption net; 1343. and (7) an exhaust port.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

Referring to fig. 1-3, the present invention provides two technical solutions:

the first embodiment is as follows:

the utility model provides a super environmental protection overflow dyeing machine, which comprises a bod 1, turn right from a left side in proper order fixed mounting in the inside of organism 1 has dye bucket 2, dyeing mechanism 3 and drying mechanism 5, be provided with feed mechanism 4 between dye bucket 2 and the dyeing mechanism 3, feed mechanism 4 includes the pump body 41 of fixed mounting on organism 1, the water inlet fixedly connected with of pump body 41 extends to the inside feed liquor pipe 42 of dye bucket 2, delivery port fixedly connected with drain pipe 43, dyeing mechanism 3 includes fixed mounting 31 on organism 1, fixed mounting 31 has the overflow pipe 32 with drain pipe 43 intercommunication, drying mechanism 5 includes the bottom open-ended heating chamber 51 of fixed mounting on organism 1, heating chamber 51's inside top-down fixed mounting has fan 52 and resistance wire 53 in proper order, it installs unreel roller 6 and wind-up roll 7 to rotate on organism 1, the bottom both sides of fixed mounting 31 rotate respectively and install first guide roller 8 and second guide roller 9, heating chamber 51's bottom one side rotates and installs third guide roller 10, the below fixed mounting of overflow pipe 32 has collecting vat 11, the below of collecting vat 11 is provided with preprocessing device 12, the top of heating chamber 51 is provided with exhaust-gas treatment mechanism 13.

The second embodiment:

an ultra-environment-friendly overflow dyeing machine comprises a machine body 1, wherein a dye barrel 2, a dyeing mechanism 3 and a drying mechanism 5 are fixedly arranged inside the machine body 1 from left to right in sequence, and a liquid inlet and a liquid outlet are formed in the dye barrel 2, so that dye liquid can be conveniently injected into or discharged from the dye barrel 2; a feeding mechanism 4 is arranged between the dye barrel 2 and the dyeing mechanism 3, the feeding mechanism 4 comprises a pump body 41 fixedly mounted on the machine body 1, a liquid inlet pipe 42 extending into the dye barrel 2 is fixedly connected to a water inlet of the pump body 41, a liquid outlet pipe 43 is fixedly connected to a water outlet, the dyeing mechanism 3 comprises a fixing frame 31 fixedly mounted on the machine body 1, an overflow pipe 32 communicated with the liquid outlet pipe 43 is fixedly mounted inside the fixing frame 31, the drying mechanism 5 comprises a heating cavity 51 fixedly mounted on the machine body 1 and provided with an opening at the bottom, a fan 52 and a resistance wire 53 are sequentially and fixedly mounted inside the heating cavity 51 from top to bottom, an unwinding roller 6 and a winding roller 7 are rotatably mounted on the machine body 1, motors are respectively arranged on one sides of the unwinding roller 6 and the winding roller 7, the unwinding roller 6 and the winding roller 7 are respectively mounted at the output ends of the motors and are driven to rotate by the motors, and the unwinding roller 6 and the winding roller 7 are rotated to unwind and wind the dyed cloth; a first guide roller 8 and a second guide roller 9 are respectively rotatably mounted on two sides of the bottom of the fixing frame 31, a third guide roller 10 is rotatably mounted on one side of the bottom of the heating cavity 51, a collecting tank 11 is fixedly mounted below the overflow pipe 32, a pretreatment device 12 is arranged below the collecting tank 11, a filtering tank 121 and a treatment tank 122 are sequentially arranged inside the pretreatment device 12 from left to right, the filtering tank 121 is communicated with the treatment tank 122 through a connecting pipe, a first filter screen 1211 is fixedly mounted inside the filtering tank 121, a feeding port 1221 is arranged at the top of the treatment tank 122, a waste discharge port 1222 is arranged on one side of the treatment tank 122, a stirring mechanism 123 is fixedly mounted inside the treatment tank 122, the stirring mechanism 123 comprises a stirring motor 1231 fixedly mounted on the inner wall of the treatment tank 122, a stirring shaft 1232 is fixedly mounted at the output end of the stirring motor 1231, a stirring paddle 1233 is fixedly connected to the stirring shaft 1232, and waste liquid during cloth dyeing enters the pretreatment device 12 through the collecting tank 11, through the arrangement of the filter tank 121 and the treatment tank 122 in the pretreatment device 12, the first filter screen 1211 in the filter tank 121 can filter impurities in the cloth dyeing waste liquid, the filtered waste liquid enters the treatment tank 122, by adding a chemical coagulant or coagulant aid to the inside of the treatment tank 122, the coagulation of the chemical coagulant or coagulant aid due to adsorption, charge neutralization between fine particles (dye wastewater usually has negative charges, and metal hydroxide coagulation has positive charges), and compression of a diffusion ion layer, coarse particle coagulation is formed, most fine particles in the waste liquid can be settled, thereby achieving the aim of pretreating the waste liquid, reducing the volatilization of harmful substances in the standing process of the waste liquid, being more environment-friendly, the chemical additive and the waste liquid can be fully reacted through stirring by starting the stirring motor 1231 to drive the stirring shaft 1232 and the stirring paddle 1233 to rotate; heating chamber 51's top is provided with exhaust-gas treatment mechanism 13, exhaust-gas treatment mechanism 13 includes air pump 131 of fixed mounting on organism 1, air inlet fixedly connected with of air pump 131 and the exhaust tube 132 of heating chamber 51 inner chamber intercommunication, air outlet fixedly connected with extends to the inside outlet duct 133 of clarifier 134, turn right from a left side in proper order inside of clarifier 134 and have second filter screen 1341 and active carbon adsorption net 1342, gas vent 1343 has been seted up at clarifier 134 top, it can volatilize a large amount of harmful gas to dye cloth at the hot drying in-process, can extract harmful gas to inside of clarifier 134 through air pump 131, through inside second filter screen 1341 and the active carbon adsorption net 1342 of clarifier 134, can filter the adsorption and get rid of the impurity particle in the waste gas respectively, and then discharge through gas vent 1343, thereby reduce the pollution of the environment and the harm of the human body of direct emission of waste gas, and be more environmental protection.

When the ultra-environment-friendly overflow dyeing machine is used, a dyeing cloth is unreeled by an unreeling roller 6 and sequentially bypasses a first guide roller 8, a second guide roller 9 and a third guide roller 10 and then is coiled by a reeling roller 7, mixed dye liquor is injected into a dye barrel 2, a pump body 41 is started to extract the dye liquor in the dye barrel 2 to an overflow pipe 32 through a liquid inlet pipe 42 and a liquid outlet pipe 43 so as to dye the dyeing cloth passing through the overflow pipe 32, an inner cavity of a heating cavity 51 is heated through a starting resistance wire 53, and the dyeing cloth is thermally dried through blowing of a fan 52, so that the dyeing cloth is dyed; in addition, the air pump 131 is arranged at the top of the heating cavity 51 for carrying out heat drying on the dyed cloth, a large amount of harmful gas can be volatilized during the heat drying process, the harmful gas can be extracted into the purifier 134 through the air pump 131, the second filter screen 1341 and the active carbon adsorption screen 1342 inside the purifier 134 are used, the impurity particles in the waste gas can be respectively filtered, adsorbed and removed, and then the waste gas is discharged through the exhaust port 1343, so that the pollution to the environment and the damage to the human body caused by the direct discharge of the waste gas are reduced, and the environment-friendly effect is achieved.

And those not described in detail in this specification are well within the skill of those in the art.

It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims

1. The utility model provides an ultra-environmental protection overflow dyeing machine, includes organism (1), its characterized in that: the dye barrel dyeing machine is characterized in that a dye barrel (2), a dyeing mechanism (3) and a drying mechanism (5) are sequentially and fixedly mounted in the machine body (1) from left to right, a feeding mechanism (4) is arranged between the dye barrel (2) and the dyeing mechanism (3), the feeding mechanism (4) comprises a pump body (41) fixedly mounted on the machine body (1), a water inlet fixedly connected with of the pump body (41) extends to a liquid inlet pipe (42) inside the dye barrel (2), a liquid outlet fixedly connected with liquid outlet pipe (43), the dyeing mechanism (3) comprises a fixing frame (31) fixedly mounted on the machine body (1), an overflow pipe (32) communicated with the liquid outlet pipe (43) is fixedly mounted inside the fixing frame (31), the drying mechanism (5) comprises a heating cavity (51) fixedly mounted on the machine body (1) and provided with a bottom opening, a fan (52) and a resistance wire (53) are fixedly mounted on the machine body (51) from top to bottom in sequence, an unwinding roller (6) and a winding roller (7) are rotatably mounted on the machine body (1), a first guide roller (8) and a second guide roller (9) and a collecting groove (11) and a third guide roller (10) are mounted on one side of the overflow pipe (11), a pretreatment device (12) is arranged below the collecting tank (11), and an exhaust gas treatment mechanism (13) is arranged above the heating cavity (51).

2. An ultra-environmentally friendly overflow dyeing machine as claimed in claim 1, characterized in that: the dye barrel (2) is provided with a liquid inlet and a liquid outlet.

3. An ultra-environmentally friendly overflow dyeing machine as claimed in claim 1, characterized in that: the winding and unwinding device is characterized in that motors are respectively arranged on one sides of the unwinding roller (6) and the winding roller (7), and the unwinding roller (6) and the winding roller (7) are respectively installed at the output ends of the motors and are driven to rotate through the motors.

4. An ultra-environmentally friendly overflow dyeing machine as claimed in claim 1, characterized in that: pretreatment device (12) inside has been seted up filtering ponds (121) and has been handled pond (122) from a left side to right in proper order, filtering ponds (121) are through connecting pipe and handling pond (122) intercommunication, filtering ponds (121) inside fixed mounting has first filter screen (1211), it has charge door (1221) to handle pond (122) top, it has seted up waste discharge mouth (1222) to handle pond (122) one side, it has rabbling mechanism (123) to handle pond (122) inside fixed mounting.

5. An ultra-environmentally friendly overflow dyeing machine as claimed in claim 4, characterized in that: rabbling mechanism (123) are including fixed mounting at agitator motor (1231) of handling pond (122) inner wall, agitator motor (1231)'s output fixed mounting has (mixing) shaft (1232), fixedly connected with stirring rake (1233) on (mixing) shaft (1232).

6. An ultra-environmentally friendly overflow dyeing machine as claimed in claim 1, characterized in that: exhaust-gas treatment mechanism (13) are including aspiration pump (131) of fixed mounting on organism (1), aspiration pipe (132) of air inlet fixedly connected with and heating chamber (51) inner chamber intercommunication of aspiration pump (131), and air outlet fixedly connected with extend to air outlet pipe (133) of clarifier (134) inside, turn right from a left side in proper order that clarifier (134) are inside to have second filter screen (1341) and active carbon to adsorb net (1342), gas vent (1343) have been seted up at clarifier (134) top.