CN218711441U - Ultralow bath ratio yarn dyeing machine - Google Patents
Ultralow bath ratio yarn dyeing machine Download PDFInfo
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- CN218711441U CN218711441U CN202222128652.6U CN202222128652U CN218711441U CN 218711441 U CN218711441 U CN 218711441U CN 202222128652 U CN202222128652 U CN 202222128652U CN 218711441 U CN218711441 U CN 218711441U
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Abstract
The utility model discloses an ultralow bath ratio yarn dyeing machine, the discharge gate is installed to one side of ultralow bath ratio dyeing machine body, the internally mounted of ultralow bath ratio dyeing machine body has the driving roller, the apron is installed on the top of ultralow bath ratio dyeing machine body, the inside intermediate position department of ultralow bath ratio dyeing machine body is provided with adjustment mechanism, clean chamber is installed to one side of ultralow bath ratio dyeing machine body, the inside in clean chamber is provided with clean mechanism, the opposite side of ultralow bath ratio dyeing machine body is provided with the stoving case, the inside of stoving case is provided with drying mechanism, the utility model discloses be provided with adjustment mechanism in the inside of ultralow bath ratio dyeing machine body, utilize adjustment mechanism's mutually supporting, can adjust the rate of tension of yarn when dyeing, prevent that the yarn from too pine and knotting each other, influence the dyeing effect of yarn to this dyeing machine during the use work efficiency has been improved greatly.
Description
Technical Field
The utility model relates to a yarn dyeing technical field especially relates to an ultralow bath ratio yarn dyeing machine.
Background
With the development of economy and the continuous improvement of the technological level, the textile industry in China develops very rapidly, the textile idea is a general name of spinning and weaving, a plurality of yarns are required to be used in the textile industry, and in order to diversify the color of the yarns, the yarns are required to be dyed by using an ultra-low bath ratio dyeing machine.
At present, current ultralow bath ratio yarn dyeing machine is when using, because inconvenient the rate of tension when dyeing the yarn is adjusted for the yarn is too loose to knot easily, also makes the yarn effect not good when dyeing, thereby has reduced the work efficiency of this dyeing machine when using.
SUMMERY OF THE UTILITY MODEL
In order to overcome the defects of the prior art, one of the purposes of the utility model is to provide an ultralow bath ratio yarn dyeing machine.
The utility model discloses an one of the purpose adopts following technical scheme to realize:
the utility model provides an ultralow bath ratio yarn dyeing machine, includes ultralow bath ratio dyeing machine body, the discharge gate is installed to one side of ultralow bath ratio dyeing machine body, the internally mounted of ultralow bath ratio dyeing machine body has the driving roller, spacing roller is installed to the inside both sides of driving roller, one the top of spacing roller is provided with the scraper blade, the apron is installed on the top of ultralow bath ratio dyeing machine body, the inside intermediate position department of ultralow bath ratio dyeing machine body is provided with adjustment mechanism, clean chamber is installed to one side of ultralow bath ratio dyeing machine body, the inside in clean chamber is provided with clean mechanism, the opposite side of ultralow bath ratio dyeing machine body is provided with the stoving case, the inside of stoving case is provided with stoving mechanism.
Further, adjustment mechanism includes mounting panel, fixed chamber, driving rack, installation cavity, second servo motor, worm wheel, drive gear, mounting bracket and dancer rools, the mounting panel is installed on the inner wall of ultralow bath ratio dyeing machine body, fixed chamber is installed to the bottom of mounting panel, the inside in fixed chamber is provided with the driving rack, the one end of driving rack extends to the outside in fixed chamber, the mounting bracket is installed to the bottom of driving rack, the dancer rools is installed to the inboard of mounting bracket, the installation cavity is installed to one side in fixed chamber, second servo motor is installed on the top of installation cavity, the worm is installed to the inside one side of installation cavity, the output of second servo motor is connected with the one end of worm, one side meshing of worm has the worm wheel, drive gear is installed to the rear end of worm wheel, one side of drive gear and one side intermeshing of driving rack.
Furthermore, the number of the fixed cavities is two, and the two fixed cavities are symmetrically distributed around the central axis of the dyeing machine body with the ultralow bath ratio.
Further, clean mechanism includes first servo motor, driving gear, driven gear, cleaning roller and absorption subassembly, first servo motor installs in the one end in clean chamber, the driving gear is installed in the one end of clean intracavity portion, first servo motor's output is connected with the one end of driving gear, the below meshing of driving gear has driven gear, the cleaning roller is all installed to the one end of driving gear and driven gear.
Furthermore, the adsorption component comprises a dust suction port and a dust suction pipe, the dust suction port is arranged above the inner part of the cleaning cavity, one end of the dust suction port is connected with the dust suction pipe, and the other end of the dust suction pipe is communicated with an external dust suction fan.
Further, stoving mechanism includes stoving chamber, negative-pressure air fan, heating wire and venthole, the stoving chamber is installed in the inside top of stoving case, negative-pressure air fan is installed to the inside top in stoving chamber, the heating wire is installed to the inside below in stoving chamber, the venthole has been run through at the both ends in stoving chamber.
Furthermore, the ventholes are provided with a plurality of, and a plurality of the ventholes are distributed in the drying cavity at equal intervals.
Compared with the prior art, the beneficial effects of the utility model reside in that:
1. the utility model discloses be provided with adjustment mechanism in the inside of ultralow bath ratio dyeing machine body, utilize the mounting panel of adjustment mechanism, fixed chamber, driving rack, installation cavity, second servo motor, worm wheel, drive gear, mounting bracket and the cooperation of regulating roller, can adjust the rate of tension of yarn when dyeing, prevent that the yarn from too loose and knotting each other, influencing the dyeing effect of yarn to this dyeing machine during the use work efficiency has been improved greatly;
2. the utility model discloses be provided with clean mechanism in the inside in clean chamber, utilize mutually supporting of clean mechanism's first servo motor, driving gear, driven gear, cleaning roller, dust absorption mouth and dust absorption pipe, can carry out cleaning to the yarn before dyeing for cleaner clean and tidy when the yarn dyes, thereby improved this dyeing machine practicality when using greatly.
The foregoing description is only an overview of the technical solutions of the present invention, and in order to make the technical means of the present invention more clearly understood, the present invention may be implemented according to the content of the description, and in order to make the above and other objects, features, and advantages of the present invention more obvious and understandable, the following preferred embodiments are described in detail with reference to the accompanying drawings.
Drawings
FIG. 1 is a schematic view of the overall structure of the present embodiment;
FIG. 2 is a schematic front sectional view of the adjusting mechanism of the present embodiment;
FIG. 3 is a schematic side sectional view of the cleaning mechanism of the present embodiment;
FIG. 4 is a partial side sectional view of the adjusting mechanism of the present embodiment;
fig. 5 is a schematic view of a part a of the enlarged structure in fig. 2.
In the figure: 1. an ultra-low bath ratio dyeing machine body; 2. a discharge port; 3. a driving roller; 4. a limiting roller; 5. a cover plate; 6. a squeegee; 7. cleaning the cavity; 8. a first servo motor; 9. a driving gear; 10. a driven gear; 11. a cleaning roller; 12. a dust suction port; 13. a dust collection pipe; 14. mounting a plate; 15. a fixed cavity; 16. a drive rack; 17. a mounting cavity; 18. a second servo motor; 19. a worm; 20. a worm gear; 21. a transmission gear; 22. a mounting frame; 23. a regulating roller; 24. a drying box; 25. a drying cavity; 26. a negative pressure fan; 27. an electric heating wire; 28. and an air outlet.
Detailed Description
The present invention will be further described with reference to the accompanying drawings and the detailed description, and it should be noted that the embodiments or technical features described below can be arbitrarily combined to form a new embodiment without conflict.
It will be understood that when an element is referred to as being "secured to" another element, it can be directly on the other element or intervening elements may also be present. When a component is referred to as being "connected" to another component, it can be directly connected to the other component or intervening components may also be present. When a component is referred to as being "disposed on" another component, it can be directly on the other component or intervening components may also be present. The terms "vertical," "horizontal," "left," "right," and the like as used herein are for illustrative purposes only.
Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. The terminology used in the description of the invention herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. As used herein, the term "and/or" includes any and all combinations of one or more of the associated listed items.
Example one
Referring to fig. 1 to 5, an ultra-low bath ratio yarn dyeing machine includes an ultra-low bath ratio dyeing machine body 1, a discharge port 2 is installed at one side of the ultra-low bath ratio dyeing machine body 1, a transmission roller 3 is installed inside the ultra-low bath ratio dyeing machine body 1, limiting rollers 4 are installed at two sides inside the transmission roller 3, a scraper 6 is arranged above one limiting roller 4, a cover plate 5 is installed at the top end of the ultra-low bath ratio dyeing machine body 1, an adjusting mechanism is arranged at the middle position inside the ultra-low bath ratio dyeing machine body 1, a cleaning cavity 7 is installed at one side of the ultra-low bath ratio dyeing machine body 1, a cleaning mechanism is arranged inside the cleaning cavity 7, a drying box 24 is arranged at the other side of the ultra-low bath ratio dyeing machine body 1, and a drying mechanism is arranged inside the drying box 24;
the adjusting mechanism comprises an installation plate 14, a fixed cavity 15, a transmission rack 16, an installation cavity 17, a second servo motor 18, a worm 19, a worm wheel 20, a transmission gear 21, an installation frame 22 and an adjusting roller 23, the installation plate 14 is installed on the inner wall of the ultra-low bath ratio dyeing machine body 1, the fixed cavity 15 is installed at the bottom end of the installation plate 14, the transmission rack 16 is arranged inside the fixed cavity 15, one end of the transmission rack 16 extends to the outside of the fixed cavity 15, the installation frame 22 is installed at the bottom end of the transmission rack 16, the adjusting roller 23 is installed on the inner side of the installation frame 22, the installation cavity 17 is installed at one side of the fixed cavity 15, the second servo motor 18 is installed at the top end of the installation cavity 17, the worm 19 is installed at one side inside the installation cavity 17, the output end of the second servo motor 18 is connected with one end of the worm 19, the worm wheel 20 is meshed with one side of the worm 19, and the transmission gear 21 is installed at the rear end of the worm wheel 20, one side of the transmission gear 21 is meshed with one side of the transmission rack 16, two fixed cavities 15 are arranged, the two fixed cavities 15 are symmetrically distributed about the central axis of the dyeing machine body 1 with the ultra-low bath ratio, when the tension degree of yarns needs to be adjusted, the second servo motor 18 is started to drive the worm 19 to rotate, the worm 19 is meshed with the worm wheel 20 to drive the worm wheel 20 to rotate, the transmission gear 21 is driven to rotate, the transmission gear 21 is meshed with the transmission rack 16 to drive the transmission rack 16 to move, the mounting frame 22 and the adjusting roller 23 are driven to move, the tension degree of the yarns is adjusted by the adjusting roller 23, the yarns are prevented from being loosened and knotted with each other, the dyeing effect of the yarns is prevented from being influenced, and the working efficiency of the dyeing machine is greatly improved when the dyeing machine is used;
the cleaning mechanism comprises a first servo motor 8, a driving gear 9, a driven gear 10, a cleaning roller 11 and an adsorption component, the first servo motor 8 is installed at one end of a cleaning cavity 7, the driving gear 9 is installed at one end inside the cleaning cavity 7, the output end of the first servo motor 8 is connected with one end of the driving gear 9, the driven gear 10 is meshed below the driving gear 9, the cleaning roller 11 is installed at one ends of the driving gear 9 and the driven gear 10, the adsorption component comprises a dust suction port 12 and a dust suction pipe 13, the dust suction port 12 is installed above the inside of the cleaning cavity 7, one end of the dust suction port 12 is connected with the dust suction pipe 13, the other end of the dust suction pipe 13 is communicated with an external dust suction fan, when the cleaning mechanism is used, the first servo motor 8 is started to drive the driving gear 9 to rotate, the driving gear 9 and the driven gear 10 are meshed with each other, therefore, the two cleaning rollers 11 are driven to rotate oppositely, the yarn is cleaned, then the external dust suction fan is started, and under the cooperation of the dust suction port 12 and the dust suction pipe 13, the dust inside the cleaning cavity 7 is adsorbed, the yarn can be cleaned before dyeing, and the yarn is used neatly and neatly used.
Example two
Referring to fig. 1 to 5, an ultra-low bath ratio yarn dyeing machine includes an ultra-low bath ratio dyeing machine body 1, a discharge port 2 is installed at one side of the ultra-low bath ratio dyeing machine body 1, a transmission roller 3 is installed inside the ultra-low bath ratio dyeing machine body 1, limiting rollers 4 are installed at two sides inside the transmission roller 3, a scraper 6 is arranged above one limiting roller 4, a cover plate 5 is installed at the top end of the ultra-low bath ratio dyeing machine body 1, an adjusting mechanism is arranged at the middle position inside the ultra-low bath ratio dyeing machine body 1, a cleaning cavity 7 is installed at one side of the ultra-low bath ratio dyeing machine body 1, a cleaning mechanism is arranged inside the cleaning cavity 7, a drying box 24 is arranged at the other side of the ultra-low bath ratio dyeing machine body 1, and a drying mechanism is arranged inside the drying box 24;
the adjusting mechanism comprises an installation plate 14, a fixed cavity 15, a transmission rack 16, an installation cavity 17, a second servo motor 18, a worm 19, a worm wheel 20, a transmission gear 21, an installation frame 22 and an adjusting roller 23, the installation plate 14 is installed on the inner wall of the ultra-low bath ratio dyeing machine body 1, the fixed cavity 15 is installed at the bottom end of the installation plate 14, the transmission rack 16 is arranged inside the fixed cavity 15, one end of the transmission rack 16 extends to the outside of the fixed cavity 15, the installation frame 22 is installed at the bottom end of the transmission rack 16, the adjusting roller 23 is installed on the inner side of the installation frame 22, the installation cavity 17 is installed at one side of the fixed cavity 15, the second servo motor 18 is installed at the top end of the installation cavity 17, the worm 19 is installed at one side inside the installation cavity 17, the output end of the second servo motor 18 is connected with one end of the worm 19, the worm wheel 20 is meshed with one side of the worm 19, and the transmission gear 21 is installed at the rear end of the worm wheel 20, one side of the transmission gear 21 is meshed with one side of the transmission rack 16, two fixed cavities 15 are arranged, the two fixed cavities 15 are symmetrically distributed about the central axis of the dyeing machine body 1 with the ultra-low bath ratio, when the tension degree of yarns needs to be adjusted, the second servo motor 18 is started to drive the worm 19 to rotate, the worm 19 is meshed with the worm wheel 20 to drive the worm wheel 20 to rotate, the transmission gear 21 is driven to rotate, the transmission gear 21 is meshed with the transmission rack 16 to drive the transmission rack 16 to move, the mounting frame 22 and the adjusting roller 23 are driven to move, the tension degree of the yarns is adjusted by the adjusting roller 23, the yarns are prevented from being loosened and knotted with each other, the dyeing effect of the yarns is prevented from being influenced, and the working efficiency of the dyeing machine is greatly improved when the dyeing machine is used;
the cleaning mechanism comprises a first servo motor 8, a driving gear 9, a driven gear 10, a cleaning roller 11 and an adsorption assembly, the first servo motor 8 is installed at one end of a cleaning cavity 7, the driving gear 9 is installed at one end inside the cleaning cavity 7, the output end of the first servo motor 8 is connected with one end of the driving gear 9, the driven gear 10 is meshed below the driving gear 9, the cleaning roller 11 is installed at one end of each of the driving gear 9 and the driven gear 10, the adsorption assembly comprises a dust suction port 12 and a dust suction pipe 13, the dust suction port 12 is installed above the cleaning cavity 7, one end of the dust suction port 12 is connected with the dust suction pipe 13, the other end of the dust suction pipe 13 is communicated with an external dust suction fan, when the cleaning mechanism is used, the first servo motor 8 is started to drive the driving gear 9 to rotate, the driving gear 9 and the driven gear 10 are meshed with each other, the two cleaning rollers 11 are driven to rotate oppositely, the yarn is cleaned by using the two cleaning rollers 11, then the external dust suction fan is started, and the dust in the cleaning cavity 7 is adsorbed under the matching of the dust suction pipe 12 and the dust suction pipe 13, the yarn can be cleaned before dyeing, and the yarn is used more cleanly;
drying mechanism includes stoving chamber 25, negative-pressure air fan 26, heating wire 27 and venthole 28, stoving chamber 25 is installed in the inside top of stoving case 24, negative-pressure air fan 26 is installed to the inside top of stoving chamber 25, heating wire 27 is installed to the inside below in stoving chamber 25, the both ends of stoving chamber 25 run through there is venthole 28, venthole 28 is provided with a plurality ofly, be equidistant distribution in the inside of stoving chamber 25 between a plurality of ventholes 28, during the use, start negative-pressure air fan 26 and heating wire 27, under the cooperation of venthole 28, utilize negative-pressure air fan 26 to blow the heat that heating wire 27 produced to the inside of stoving case 24, the yarn carries out drying process, make this dyeing machine more comprehensive when using.
The working principle is as follows: the working personnel firstly penetrate the yarn into the dyeing machine body 1 with the ultra-low bath ratio from the space between the two cleaning rollers 11, then penetrate the yarn from the lower part of the first driving roller 3, then penetrate the yarn into the space between the two adjusting rollers 23, penetrate the yarn from the lower part of the second driving roller 3, penetrate the yarn from the space between the limiting roller 4 and the scraper 6, finally penetrate the yarn from the inside of the drying box 24, wind one end of the yarn on the winding roller, firstly start the first servo motor 8 to drive the driving gear 9 to rotate, drive the two cleaning rollers 11 to rotate oppositely because the driving gear 9 and the driven gear 10 are mutually meshed, clean the yarn by using the two cleaning rollers 11, then start the external dust suction fan, adsorb dust and garbage in the cleaning cavity 7 under the matching of the dust suction port 12 and the dust suction pipe 13, clean the yarn before dyeing, so that the yarn is cleaner and tidier during dyeing, therefore, the utility of the dyeing machine is greatly improved when the dyeing machine is used, the winding roller is started to drive the screening to move, the yarn is dyed under the inner part of the dyeing machine body 1 with the ultra-low bath ratio, when the tension degree of the yarn needs to be adjusted, the second servo motor 18 is started to drive the worm 19 to rotate, the worm wheel 20 is driven to rotate due to the mutual meshing between the worm 19 and the worm wheel 20, the transmission gear 21 is driven to rotate, the transmission gear 16 is driven to move due to the mutual meshing between the transmission gear 21 and the transmission rack 16, the installation frame 22 and the adjusting roller 23 are driven to move, the tension degree of the yarn is adjusted by the adjusting roller 23, the yarn is prevented from being too loose and knotted mutually, the dyeing effect of the yarn is influenced, the working efficiency of the dyeing machine is greatly improved, and at the moment, under the matching of the scraper 6 and the limiting roller 4, scraping off redundant dye on the yarns, finally starting the negative pressure fan 26 and the heating wire 27, blowing heat generated by the heating wire 27 to the inside of the drying box 24 by using the negative pressure fan 26 under the matching of the air outlet 28, and drying the yarns, so that the dyeing machine is more comprehensive when in use.
The above embodiments are only preferred embodiments of the present invention, and the protection scope of the present invention cannot be limited thereby, and any insubstantial changes and substitutions made by those skilled in the art based on the present invention are all within the protection scope of the present invention.
Claims (7)
1. The utility model provides an ultralow bath ratio yarn dyeing machine, includes ultralow bath ratio dyeing machine body (1), its characterized in that: discharge gate (2) are installed to one side of ultralow bath ratio dyeing machine body (1), the internally mounted of ultralow bath ratio dyeing machine body (1) has driving roller (3), spacing roller (4) are installed to the inside both sides of driving roller (3), one the top of spacing roller (4) is provided with scraper blade (6), apron (5) are installed on the top of ultralow bath ratio dyeing machine body (1), the inside intermediate position department of ultralow bath ratio dyeing machine body (1) is provided with adjustment mechanism, clean chamber (7) are installed to one side of ultralow bath ratio dyeing machine body (1), the inside in clean chamber (7) is provided with clean mechanism, the opposite side of ultralow bath ratio dyeing machine body (1) is provided with stoving case (24), the inside of stoving case (24) is provided with stoving mechanism.
2. An ultra-low bath ratio yarn dyeing machine as claimed in claim 1, characterized by: the adjusting mechanism comprises a mounting plate (14), a fixing cavity (15), a transmission rack (16), a mounting cavity (17), a second servo motor (18), a worm (19), a worm wheel (20), a transmission gear (21), a mounting rack (22) and an adjusting roller (23), the mounting plate (14) is mounted on the inner wall of the dyeing machine body (1) with the ultra-low bath ratio, a fixing cavity (15) is arranged at the bottom end of the mounting plate (14), a transmission rack (16) is arranged in the fixed cavity (15), one end of the transmission rack (16) extends to the outside of the fixed cavity (15), the bottom end of the transmission rack (16) is provided with a mounting rack (22), an adjusting roller (23) is arranged on the inner side of the mounting rack (22), one side of the fixed cavity (15) is provided with an installation cavity (17), a second servo motor (18) is arranged at the top end of the mounting cavity (17), a worm (19) is arranged on one side in the mounting cavity (17), the output end of the second servo motor (18) is connected with one end of a worm (19), a worm wheel (20) is meshed at one side of the worm (19), a transmission gear (21) is installed at the rear end of the worm wheel (20), one side of the transmission gear (21) is meshed with one side of the transmission rack (16).
3. An ultra-low bath ratio yarn dyeing machine as claimed in claim 2, characterized by: the dyeing machine is characterized in that two fixed cavities (15) are arranged, and the two fixed cavities (15) are symmetrically distributed relative to the central axis of the ultralow bath ratio dyeing machine body (1).
4. An ultra-low bath ratio yarn dyeing machine as claimed in claim 1, characterized by: clean mechanism includes first servo motor (8), driving gear (9), driven gear (10), cleaning roller (11) and adsorbs the subassembly, the one end in clean chamber (7) is installed in first servo motor (8), the inside one end in clean chamber (7) is installed in driving gear (9), the output of first servo motor (8) is connected with the one end of driving gear (9), the below meshing of driving gear (9) has driven gear (10), cleaning roller (11) are all installed to the one end of driving gear (9) and driven gear (10).
5. An ultra-low bath ratio yarn dyeing machine as claimed in claim 4, characterized by: the adsorption component comprises a dust suction port (12) and a dust suction pipe (13), the dust suction port (12) is installed above the inner part of the cleaning cavity (7), the dust suction pipe (13) is connected to one end of the dust suction port (12), and the other end of the dust suction pipe (13) is communicated with an external dust suction fan.
6. An ultra-low bath ratio yarn dyeing machine as claimed in claim 5, wherein: drying mechanism includes stoving chamber (25), negative-pressure air fan (26), heating wire (27) and venthole (28), stoving chamber (25) are installed in the inside top of stoving case (24), negative-pressure air fan (26) are installed to the inside top in stoving chamber (25), heating wire (27) are installed to the inside below in stoving chamber (25), the both ends of stoving chamber (25) are run through and are had venthole (28).
7. An ultra-low bath ratio yarn dyeing machine as claimed in claim 6, wherein: the air outlet holes (28) are arranged in a plurality of the air outlet holes (28) and are distributed in the drying cavity (25) at equal intervals.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202222128652.6U CN218711441U (en) | 2022-08-11 | 2022-08-11 | Ultralow bath ratio yarn dyeing machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202222128652.6U CN218711441U (en) | 2022-08-11 | 2022-08-11 | Ultralow bath ratio yarn dyeing machine |
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| Publication Number | Publication Date |
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| CN218711441U true CN218711441U (en) | 2023-03-24 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202222128652.6U Active CN218711441U (en) | 2022-08-11 | 2022-08-11 | Ultralow bath ratio yarn dyeing machine |
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| CN (1) | CN218711441U (en) |
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2022
- 2022-08-11 CN CN202222128652.6U patent/CN218711441U/en active Active
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