CN218707280U - Multi-fork-bag-mode aluminum ingot stacking mechanism - Google Patents

Abstract

The utility model discloses a multi-fork bag-type aluminum ingot stacking mechanism, which is provided with two supporting pieces, a third base and a fourth base; the third base can be installed to the left part of the left support piece, the fourth base can be installed to the right part of the right support piece, and the third base and the fourth base respectively extend forwards to form two first supporting parts and respectively extend backwards to form two second supporting parts. The workman loads the third, two bases of fourth, then let the conveyer belt pile aluminium ingot and send the conveyer belt front end portion forward, let two support frames up move and drive the third, two bases of fourth lift the left and right both ends that the aluminium ingot piled respectively, then drive fork truck's first fork and reach two first supporting part belows to the left, drive fork truck's second fork simultaneously and reach two second supporting part belows to the left, alright with two fork truck's fork third, two bases of fourth and aluminium ingot have piled. In the process of placing the third base and the fourth base, a worker does not need to be close to the aluminum ingot pile, and the worker cannot be injured by a crashing object even if the aluminum ingot pile collapses.

Description

Multi-fork-bag-mode aluminum ingot stacking mechanism

Technical Field

The utility model relates to a stacking mechanism, concretely relates to aluminium ingot stacking mechanism.

Background

The workman can place left and right two fore-and-aft direction's strip cushion behind the production aluminium ingot subaerial, piles up mechanical hand (hold) aluminium ingot through the aluminium ingot and pile up and form the aluminium ingot on the cushion and pile, and the first layer that the aluminium ingot was piled is the aluminium ingot of the polylith left and right directions of tandem. Workers commonly use forklifts to transfer stacks of aluminum ingots, and the forklifts have two fork package modes, one is a baseless mode and the other is a baseless mode. The aluminum ingot pile is transported by using a mode without a base, the left and right front and back direction fork of the forklift extend backwards to the lower part of the aluminum ingot pile, and then the fork moves upwards to lift up the aluminum ingot pile for transporting. The mode of the base is that a left strip-shaped base and a right strip-shaped base in the front-back direction are clamped between a fork of the forklift and the aluminum ingot pile, and the two bases are used for supporting the aluminum ingot pile; under this mode, the workman need open the right side that aluminium ingot piled to fork truck, let two fork of fork truck swing into the left and right sides direction and support two fore-and-aft direction's base. Because the aluminium ingot piles the below and is equipped with two left, right front and back direction's strip cushion, if the workman places the base on fork truck's fork earlier, then let two fork truck's fork turn left and stretch into the aluminium ingot and pile the below, then the base just can be blocked to the strip cushion, consequently, the workman need let two fork truck's fork turn left in advance and stretch into the aluminium ingot and pile the below, then walk nearly aluminium ingot and pile, place the base on fork truck's fork, but at the in-process of placing the base, just can injure the workman by a crashing object if the aluminium ingot piles and collapses.

SUMMERY OF THE UTILITY MODEL

The utility model provides an aluminium ingot stacking mechanism of many forks package mode, workman use have the base mode to remove to transport the aluminium ingot and pile, need not to be close to the aluminium ingot at the in-process of placing the base and pile, even the aluminium ingot piles to collapse and also can not injure the workman by a crashing object.

In order to solve the technical problem, the multi-fork-pack-mode aluminum ingot stacking mechanism comprises an aluminum ingot stacking manipulator for stacking aluminum ingots into an aluminum ingot stack;

the aluminum ingot stacking machine is provided with a conveyor belt for supporting the middle part of an aluminum ingot stack, wherein the manipulator specifically stacks aluminum ingots at the rear end part of the conveyor belt, and the width of the conveyor belt is smaller than that of the aluminum ingot stack, so that the left part and the right part of the aluminum ingot stack respectively exceed the conveyor belt; the aluminum ingot stacking and conveying device is provided with a driving motor, wherein the driving motor drives a conveying belt to stack aluminum ingots to the front end part of the conveying belt;

a left supporting piece and a right supporting piece are respectively arranged at the left lower part and the right lower part of the front end part of the conveyor belt, a first base in the front-back direction is arranged at the right part of the left supporting piece, and a second base in the front-back direction is arranged at the left part of the right supporting piece; the electric push rod drives the two supporting pieces to move upwards, then the first base and the second base are driven to respectively lift the left part and the right part of the aluminum ingot pile, and a forklift is used for driving the two forks to respectively extend backwards to the outer sides of the two bases to fork the aluminum ingot pile;

a third base and a fourth base which are arranged in the front-back direction; under the state that first base and second base were pulled down, the third base can be adorned to left support piece left part, the fourth base can be adorned to right support piece right part, two support piece up movements of electric putter drive then drive the third, two bases of fourth lift the left and right both ends that the aluminium ingot was piled respectively, the third, two bases of fourth are stretched out forward respectively and are had two first supporting parts, it has two second supporting parts to stretch out backward respectively, supply fork truck to drive first fork to turn left and stretch to two first supporting parts below, drive second fork to turn left and stretch to two second supporting parts below and then fork the third, two bases of fourth and aluminium ingot are piled.

Furthermore, the left support piece is provided with a left third base installation cavity and a right first base installation cavity; the first base is fixed with the bottom part sunk into the first base mounting cavity and is mounted to the right part of the left support in such a way; the third base is fixed with its bottom portion sunk into the third base mounting cavity, and is mounted to the left portion of the left support member in this way.

Furthermore, the right supporting piece is provided with a left second base installation cavity and a right fourth base installation cavity; the second base is fixed with the bottom part sunk into the second base mounting cavity and is mounted to the left part of the right support in such a way; the fourth pedestal is fixed with its bottom sunk into the fourth pedestal mounting cavity, and is mounted to the right part of the right support in this way.

Furthermore, a left first guide part and a right first guide part are arranged in front of the conveyor belt, two first guide grooves in the front-back direction are respectively formed in the tops of the two first guide parts, and the two first guide grooves are respectively aligned to the outer sides of the first base and the second base.

Furthermore, a front second guide piece and a rear second guide piece are arranged on the right side of the front end part of the conveyor belt, and two second guide grooves in the left and right directions are formed in the tops of the two second guide pieces respectively; under the state that two support piece of electric putter drive up-going drive third, two bases of fourth lift the left and right both ends that the aluminium ingot was piled respectively, the second guide way of second guide piece before the place in front aims at two first supporting part belows, and the second guide way of second guide piece after the place in front aims at two second supporting part belows.

Furthermore, the conveyor belt comprises a left driving chain wheel, a right driving chain wheel and a left driven chain wheel, wherein the two driving chain wheels are arranged in front of the two driven chain wheels, and the two driven chain wheels are arranged behind the two driven chain wheels; the conveying belt comprises a left chain, a right chain, a front chain, a rear chain, a left driving chain wheel, a right driving chain wheel, a left driven chain wheel, a right driven chain wheel, a left driving chain wheel, a right driven chain wheel, a right driving chain wheel, a right driven chain wheel, a left driven chain wheel, a right driven chain wheel and a right driven chain wheel; the conveyer belt is equipped with the bearing piece between two chains, and the bearing piece left part stretches into the below on the upper portion of chain on left side, supports the upper portion of chain on left side, and the bearing piece right part stretches into the below on the upper portion of the chain on right side, supports the upper portion of the chain on right side.

Furthermore, the conveyer belt includes the installation axle, and two driving sprocket all overlap outside the installation axle, and driving motor's output shaft fixed connection installation axle drives the installation axle and rotates two driving sprocket that drive conveyer belt and rotate to two chains of drive conveyer belt move forward and pile aluminium ingot and send to conveyer belt front end forward.

Furthermore, the electric push rod is located below the front end of the conveyor belt, the electric push rod is vertical, a mounting plate is fixedly mounted at the top of a rod body of the electric push rod, the left support piece and the right support piece are fixedly mounted on the mounting plate, and the rod body of the electric push rod stretches out upwards to drive the two support pieces to move upwards.

If the workman uses no base mode to transport aluminium ingot and piles, just let driving motor drive conveyer belt pile aluminium ingot and send the conveyer belt front end portion forward, let two support piece of electric putter drive up to move and drive first, two bases of second lift up the left and right two parts that the aluminium ingot was piled respectively, then promote fork truck drive two fork truck backward and reach the outside fork that two bases were piled aluminium ingot backward respectively. If the workman has the base mode to transport aluminium ingot and pile, just first, two bases of second are pulled down earlier, the third is loaded onto, two bases of fourth, then let driving motor drive conveyer belt pile aluminium ingot forward to conveyer belt front end, let two support frames of electric putter drive up move and drive the third, two bases of fourth lift the left and right both ends that aluminium ingot piled respectively, then move fork truck to the right side that aluminium ingot piled, it promotes fork truck to turn left, the first fork that drives fork truck stretches the third to turn left, two first supporting part belows of two bases of fourth, the second fork that drives fork truck simultaneously turns left and stretches the third, two second supporting part belows of two bases of fourth, alright with two fork lift the third with fork truck, two bases of fourth and aluminium ingot have piled. In the process of placing the third base and the fourth base, a worker only needs to stand at the front end part of the conveyor belt to operate, and the aluminum ingot pile is located at the rear end part of the conveyor belt, namely, the worker does not need to be close to the aluminum ingot pile, so that the worker is not injured by smashing even if the aluminum ingot pile collapses.

Drawings

Fig. 1 is an isometric view of an aluminum ingot stacking mechanism showing the width of the conveyor belt in phantom lines, without showing the two first guides, the two first weldment, the two second guides, and the two second weldment.

Fig. 2 is a partially enlarged view of fig. 1, in which a portion a of fig. 1 is enlarged.

Fig. 3 is a partially enlarged view of fig. 1, in which a portion B of fig. 1 is enlarged.

Fig. 4 is an isometric view of the aluminum ingot stacking mechanism, without two second guides and two second weldments shown, with the first and second pedestals raising the left and right portions of the aluminum ingot stack, respectively.

Fig. 5 is a partially enlarged view of fig. 4, in which a portion C of fig. 4 is enlarged.

Fig. 6 is an isometric view of the aluminum ingot stacking mechanism, wherein two first guide members and two first welding members are not shown, and wherein the third and fourth bases respectively lift the left and right ends of the aluminum ingot stack.

Fig. 7 is a partially enlarged view of fig. 6, in which a portion D of fig. 6 is enlarged.

Figure 8 is an isometric view of the power putter, the mounting plate, two support members, and the third and fourth mounts.

Detailed Description

The invention is described in further detail below with reference to specific embodiments.

The multi-fork bag mode aluminum ingot stacking mechanism comprises an aluminum ingot stacking mechanical arm and a transmission belt 2 (see figure 1). The aluminum ingot stacking robot is a conventional robot, and can stack aluminum ingots into an aluminum ingot stack 100 (see fig. 1), which is not described in detail in this embodiment. The conveyor belt 2, as seen in fig. 1 and 2, includes a left and a right two drive sprockets 21, 22 and a left and a right two driven sprockets 23, 24, with the two drive sprockets 21, 22 leading and the two driven sprockets 23, 24 trailing. The conveyor belt 2 includes a left and a right two front- rear chains 25, 26, the left driving sprocket 21 and the left driven sprocket 23 engage with the front and rear ends of the left chain 25, respectively, and the right driving sprocket 22 and the right driven sprocket 24 engage with the front and rear ends of the right chain 26, respectively. The conveyor belt 2 is provided with a bearing member 27 between the two chains 25, 26, the left part of the bearing member 27 extends below the upper part 251 of the left chain 25 to support the upper part 251 of the left chain 25, and the right part of the bearing member 27 extends below the upper part 261 of the right chain 26 to support the upper part 261 of the right chain 26. An aluminum ingot stacking robot (not shown) stacks aluminum ingots on the rear end portion 220 of the conveyor 2 to form an aluminum ingot stack 100, and the first layer of the aluminum ingot stack 100 is a plurality of left and right aluminum ingots arranged in tandem. The conveyor belt 2 supports the middle part of the aluminum ingot stack 100, and the width L1 of the conveyor belt is smaller than that of the aluminum ingot stack 100, so that the left and right parts 101 and 102 of the aluminum ingot stack 100 respectively extend out of the conveyor belt 2.

Referring to fig. 1 and 2, the present aluminum ingot stacking mechanism includes a first support block 71 in the front, a second support block 72 in the center, and a third support block 73 in the rear. The conveyor belt 2 is provided with a left first belt bearing 281 and a right first belt bearing 282 on the first support block 71, the two first belt bearings 281 and 282 are provided with a first mounting shaft 291, and the two driving sprockets 21 and 22 are both sleeved outside the first mounting shaft 291. The second support block 72 is located below the load bearing member 27 and supports the load bearing member 27. Referring to fig. 3, the conveyor belt 2 is provided with a left second and a right second belt bearing 283, 284 on the third supporting block 73, the two second belt bearings 283, 284 are provided with a second mounting shaft 292, and the two driven sprockets 23, 24 are both sleeved outside the second mounting shaft 292. Referring to fig. 2, a driving motor 8 is disposed on the first supporting block 71, an output shaft of the driving motor 8 is fixedly connected to the first mounting shaft 291 through a coupling, and can drive the first mounting shaft 291 to rotate around an axis thereof, so as to drive the two driving sprockets 21 and 22 of the conveyor belt 2 to rotate, thereby driving the two chains 25 and 26 of the conveyor belt 2 to move forward to forward the aluminum ingot stack 100 to the front end 210 of the conveyor belt 2, that is, the driving motor 8 can drive the conveyor belt 2 to forward the aluminum ingot stack 100 to the front end 210 of the conveyor belt 2.

Referring to fig. 2 and 8, in the aluminum ingot stacking mechanism, a vertical electric push rod 5 is arranged below the front end portion 210 of the conveyor belt 2, an installation plate 52 is fixedly installed at the top of a rod body 51 of the electric push rod 5, a left support member 31 is fixedly installed at the left portion of the installation plate 52, and a right support member 32 is fixedly installed at the right portion of the installation plate 52. The left support 31 is positioned below and to the left of the front end portion 210 of the conveyor belt 2, and the right support 32 is positioned below and to the right of the front end portion 210 of the conveyor belt 2. The left top of the left support member 31 is provided with a first base mounting cavity 311, and the left top of the right support member 32 is provided with a second base mounting cavity 321. The present aluminum ingot stacking mechanism includes a first base 41 and a second base 42, both of which are forward and backward oriented. The bottom of the first base 41 is sunk into the first base mounting cavity 311 and fixed, and is mounted to the top right of the left support 31 in this way. The bottom of the second base 42 is sunk into the second base mounting cavity 321 to be fixed, and is mounted to the top left of the right support 32 in this way. Referring to fig. 4 and 5, a left first guide member 91 and a right first guide member 92 are disposed in front of the conveyor belt 1, the two first guide members 91 and 92 are welded to the first support block 71 by a left first welding member 910 and a right first welding member 920, the top of the two first guide members 91 and 92 are respectively provided with two front-back first guide grooves 911 and 921, the two first guide grooves 911 and 921 are respectively aligned with the outer sides of the first base 41 and the second base 42, specifically, the first guide groove 911 of the left first guide member 91 is aligned with the left side of the first base 41, and the first guide groove 921 of the right first guide member 92 is aligned with the right side of the second base 42.

Referring to fig. 4 and 5, the worker uses the forklift 6 to make the aluminum ingot pile 100 professional, and the forklift 6 has two fork bag modes, one is a non-base mode and the other is a base mode. If the aluminum ingot stack 100 is transferred in the bottomless mode, the driving motor 8 drives the conveyor belt 2 to forward the aluminum ingot stack 100 to the front end 210 of the conveyor belt 2, the electric push rod 5 (see fig. 8) extends upward out of the rod body 51 (see fig. 8) to drive the two supporting pieces 31 and 32 to move upward to drive the first and second bases 41 and 42 to lift the left and right parts 101 and 102 of the aluminum ingot stack 100, respectively, then the forklift 6 is pushed to the front of the aluminum ingot stack 100, the two forks 61 and 62 of the forklift 6 are swung in the front-back direction and the two forks 61 and 62 are juxtaposed left and right, then the forklift 6 is pushed backward, the forklift 6 drives the two forks 61 and 62 of the forklift 6 backward to extend backward to the left side of the first base 41 along the two first guide grooves 91 and 92, respectively, and specifically, the left fork 61 of the forklift 6 extends backward to the right side of the second base 42, and the forklift 6 operates the two forks 61 and 62 of the forklift 6 to lift the aluminum ingot stack 100.

Referring to fig. 8, a third base mounting cavity 312 is formed at the left top of the left support member 31, and a fourth base mounting cavity 322 is formed at the right top of the right support member 32. This aluminium ingot stacking mechanism includes third base 43 and fourth base 44, and the two is the fore-and-aft direction, and the two stretches out forward respectively has two first supporting part 710, stretches out backward respectively has two second supporting part 720. Referring to fig. 6 and 7, a front and a rear second guide members 93 and 94 are provided on the right side of the front end portion 210 of the conveyor belt 2, and the two second guide members 93 and 94 are welded to the first support block 71 by a front and a rear second welding members 930 and 940, respectively. The tops of the two second guide members 93 and 94 are respectively provided with two second guide grooves 931 and 941 in the left-right direction.

Referring to fig. 7 and 8, if a worker uses the pedestal mode to transfer the aluminum ingot stack 100, the first and second pedestals 41 (see fig. 2) and 42 (see fig. 2) are first removed, so that the bottom of the third pedestal 43 is sunk into the third pedestal mounting cavity 312 for fixing, the third pedestal 43 is mounted on the left top of the left support 31 in this way, the worker sinks the bottom of the fourth pedestal 44 into the fourth pedestal mounting cavity 322 for fixing, and the fourth pedestal 44 is mounted on the right top of the right support 32 in this way. After the third base 43 and the fourth base 44 are installed, the worker drives the conveyor belt 2 by the driving motor 8 to forward the aluminum ingot stack 100 to the front end 210 of the conveyor belt 2, and the electric push rod 5 extends upward to drive the two supporting members 31, 32 to move upward to drive the third base 43, the fourth base 43, 44 to lift up the left and right ends of the aluminum ingot stack 100, respectively, in this state, the second guiding groove 931 of the second guiding member 93 in front aligns below the two first supporting portions 710 of the two bases 43, 44, and the second guiding groove 941 of the second guiding member 94 in back aligns below the two second supporting portions 720 of the two bases 43, 44. The worker opens the forklift 6 to the right side of the aluminum pig pile 100, swings the two forks 61 and 62 of the forklift 6 in the left-right direction, and brings the two forks 61 and 62 of the forklift 6 to be juxtaposed in the front-rear direction, then pushes the forklift 6 to the left, and the forklift 6 drives the front first fork 61 of the forklift 6 to extend to the left below the two first supporting portions 710 of the third and fourth bases 43 and 44 along the second guiding groove 931 of the front second guiding member 93, and drives the rear second fork 62 of the forklift 6 to extend to the left below the two second supporting portions 720 of the third and fourth bases 43 and 44 along the second guiding groove 941 of the rear second guiding member 94, and the worker operates the forklift 6 to lift the two forks 61 and 62 of the forklift 6 to lift the third and fourth bases 43 and 44 and the aluminum pig pile 100. During the process of placing the third and fourth pedestals 43, 44, the worker only needs to stand at the front end 210 of the conveyor 2 and operate, and the aluminum ingot stack 100 is located at the rear end 220 (see fig. 1) of the conveyor 2, that is, the worker does not need to approach the aluminum ingot stack 100, and even if the aluminum ingot stack 100 collapses, the worker is not injured.

The above description is only the embodiments of the present invention, and the scope of protection is not limited thereto. The invention is not limited to the above embodiments, but may be modified within the scope of the appended claims.

Claims (8)

1. Many forks package mode's aluminium ingot stacking mechanism piles up manipulator, its characterized in that including the aluminium ingot that piles into aluminium ingot heap to the aluminium ingot:

the aluminum ingot stacking machine is provided with a conveyor belt for supporting the middle part of an aluminum ingot stack, the manipulator specifically stacks aluminum ingots at the rear end part of the conveyor belt, and the width of the conveyor belt is smaller than that of the aluminum ingot stack, so that the left part and the right part of the aluminum ingot stack respectively exceed the conveyor belt; the aluminum ingot stacking and conveying device is provided with a driving motor, wherein the driving motor drives the conveying belt to forward stack aluminum ingots to the front end part of the conveying belt;

a left support piece and a right support piece are respectively arranged at the left lower part and the right lower part of the front end part of the conveyor belt, a first base in the front-back direction is arranged at the right part of the left support piece, and a second base in the front-back direction is arranged at the left part of the right support piece; the electric push rod drives the two supporting pieces to move upwards, then the first base and the second base are driven to respectively lift the left part and the right part of the aluminum ingot pile, and a forklift is used for driving the two forks to respectively extend backwards to the outer sides of the two bases to fork the aluminum ingot pile;

a third base and a fourth base which are arranged in the front-back direction; under the state that first base and second base were pulled down, the third base can be adorned to left support piece left part, the fourth base can be adorned to right support piece right part, two support piece up movements of electric putter drive then drive the third, two bases of fourth lift the left and right both ends that the aluminium ingot was piled respectively, the third, two bases of fourth are stretched out forward respectively and are had two first supporting parts, it has two second supporting parts to stretch out backward respectively, supply fork truck to drive first fork to turn left and stretch to two first supporting parts below, drive second fork to turn left and stretch to two second supporting parts below and then fork the third, two bases of fourth and aluminium ingot are piled.

2. The multiple-pack mode aluminum ingot stacking mechanism of claim 1, wherein: the left support piece is provided with a left third base mounting cavity and a right first base mounting cavity; the first base is fixed with the bottom part sunk into the first base mounting cavity and is mounted to the right part of the left support in such a way; the third base is fixed with its bottom portion sunk into the third base mounting cavity, and is mounted to the left portion of the left support member in this way.

3. The multiple-pack mode aluminum ingot stacking mechanism of claim 1, wherein: the right supporting piece is provided with a left second base mounting cavity and a right fourth base mounting cavity; the second base is fixed with the bottom part sunk into the second base mounting cavity and is mounted to the left part of the right support in such a way; the fourth pedestal is fixed with its bottom sunk into the fourth pedestal mounting cavity, and is mounted to the right part of the right support in this way.

4. The multiple-pack mode aluminum ingot stacking mechanism of claim 1, wherein: the front of the conveyor belt is provided with a left first guide part and a right first guide part, the tops of the two first guide parts are respectively provided with two first guide grooves in the front-back direction, and the two first guide grooves are respectively aligned to the outer sides of the first base and the second base.

5. The multiple-fork-pack mode aluminum ingot stacking mechanism of claim 1, wherein: a front second guide piece and a rear second guide piece are arranged on the right side of the front end part of the conveyor belt, and two second guide grooves in the left and right directions are formed in the tops of the two second guide pieces respectively; under the state that the electric push rod drives the two supporting pieces to move upwards to drive the third base and the fourth base to lift the left end and the right end of the aluminum ingot pile respectively, the second guide groove of the second guide piece in the front is aligned below the two first supporting parts, and the second guide groove of the second guide piece in the rear is aligned below the two second supporting parts.

6. The multiple-pack mode aluminum ingot stacking mechanism of claim 1, wherein: the conveying belt comprises a left driving chain wheel, a right driving chain wheel and a left driven chain wheel, the two driving chain wheels are arranged in front of the conveying belt, and the two driven chain wheels are arranged behind the conveying belt; the conveying belt comprises a left chain, a right chain, a front chain and a rear chain, the left driving chain wheel and the left driven chain wheel are respectively meshed with the front end and the rear end of the left chain, and the right driving chain wheel and the right driven chain wheel are respectively meshed with the front end and the rear end of the right chain; the conveyer belt is equipped with the bearing piece between two chains, and the bearing piece left part stretches into the below on the upper portion of chain on left side, supports the upper portion of chain on left side, and the bearing piece right part stretches into the below on the upper portion of the chain on right side, supports the upper portion of the chain on right side.

7. The multiple-pack mode aluminum ingot stacking mechanism of claim 6, wherein: the conveyer belt is including installing the axle, and two driving sprocket all overlap outside the installation axle, and driving motor's output shaft fixed connection installation axle, two driving sprocket that drive installation axle rotated and drive the conveyer belt rotate to two chains of drive conveyer belt forward motion are piled aluminium ingot and are sent to conveyer belt tip before.

8. The multiple-pack mode aluminum ingot stacking mechanism of claim 1, wherein: electric putter is located the below of conveyer belt front end portion, and electric putter is vertical, and its body of rod top fixed mounting has the mounting panel, and two left and right support piece are all fixed mounting on the mounting panel, and electric putter's the body of rod up stretches out then two support piece of drive up-going motion.

Images