CN218704488U

CN218704488U - System applied to automatic unpacking of titanium white powder of decorative base paper

Info

Publication number: CN218704488U
Application number: CN202222267022.7U
Authority: CN
Inventors: 王东兴; 慈晓雷; 赵长征; 王磊; 薛斌; 高尉; 张�成
Original assignee: Shandong Xianhua New Material Technology Co ltd
Current assignee: Shandong Xianhua New Material Technology Co ltd
Priority date: 2022-08-29
Filing date: 2022-08-29
Publication date: 2023-03-24
Anticipated expiration: 2032-08-29

Abstract

The utility model provides a be applied to automatic system of unpacking of decoration body paper titanium white powder, include the storehouse body, install the track on the equipment support frame, install the calabash motor on the track, calabash motor below is connected with automatic unhooking ware, one side that the storehouse body is close to the calabash motor is provided with storehouse body door, and one side of keeping away from the calabash motor is provided with ton bag recovery channel, the storehouse is internal to be provided with automatic patting equipment in the storehouse, attaches dust collection device around the first half of storehouse body outward, and the top is provided with storehouse body top and cracks, the lower part of the storehouse body is provided with the lower part feed bin. Be applied to automatic system of unpacking of decorating body paper titanium white powder not only can improve ton bag bale breaking efficiency of unloading, retrieves the dust through dust recovery device moreover, has reduced the waste of material, has reduced the manual work simultaneously, has still reduced workman's working strength, has improved workman's work safety guarantee.

Description

System applied to automatic unpacking of titanium white powder of decorative base paper

Technical Field

The utility model relates to an unpacking system especially relates to a system for be applied to automatic unpacking of decoration body paper titanium white powder.

Background

When producing decorative base paper, the existing titanium dioxide feeding technology adopts manual feeding, namely, titanium dioxide is added into a titanium dioxide decomposer at regular time according to production requirements. The manual work is carried ton package titanium white powder to titanium white powder dispersion tank top through the calabash driving, then the manual work is opened ton bag discharge opening and is aimed at the dispersion tank material loading mouth, shake and artifical extrusion shake about the driving and add titanium white powder to the dispersion tank, can produce a large amount of dust at this in-process, make and throw the material environment between abominable, this post just needs an manual work simultaneously, and this post has great potential safety hazard, class is like the driving on the ton bag drop injures the people by a crashing object, or ton bag rocks when artifical the extrusion of unloading causes the extrusion to the human body. And a large amount of dust can not be reused after falling to the ground, so that a large amount of raw materials are wasted.

SUMMERY OF THE UTILITY MODEL

The utility model provides a be applied to automatic system of unpacking of decoration body paper titanium white powder, not only solved the problem that produces the dust and get rid of when daily unpacking, also solved this operation station potential safety hazard simultaneously, its technical scheme as follows:

the utility model provides a be applied to automatic system of unpacking of decoration body paper titanium white powder, includes the storehouse body, installs the track on the equipment support frame, install the calabash motor on the track, calabash motor below is connected with automatic unhooking ware, one side that the storehouse body is close to the calabash motor is provided with storehouse body door, and one side of keeping away from the calabash motor is provided with ton bag recovery channel, the internal automatic equipment of patting that is provided with of storehouse, and the dust collection device is being attached outward around the first half of storehouse body, and the top is provided with storehouse body top and cracks, the lower part of the storehouse body is provided with the lower part feed bin.

The bin body is fixedly arranged on the bin body bracket through bin body supporting legs, the bin body bracket is fixed on the ground, and pedal platforms arranged on the bin body bracket are arranged on two sides of the bin body supporting legs.

The automatic flapping equipment comprises a flapping device and a pneumatic pump, wherein the flapping device is connected with the pneumatic pump and provides power through the pneumatic pump.

The dust collecting device comprises a back-blowing device, a dust collector and a dust collector discharge valve, the dust collector is installed on the outer side of the bin body, the back-blowing device is installed at the top of the dust collector, the dust collector discharge valve is arranged at the bottom of the dust collector, and an outlet of the dust collector discharge valve is communicated with a lower bin.

The lower part feed bin is a conical hopper, the side surface of the lower part feed bin is provided with a bin part air power hammer, and the bottom of the lower part feed bin is provided with a gate valve.

Ton bag recovery passageway is provided with inside maintenance door and ton bag and retrieves the mouth that falls.

The feed bin is connected with a ton bag recovery pipeline, and is designed in an integrated mode.

An electric operation box is embedded on the outer surface of the bin body, and a manual unpacking window is further arranged above the lower storage bin.

The bin body door is opened through a pneumatic valve.

The automatic unhooking device adopts a weighing type automatic unhooking type mechanical hook.

The system applied to automatic unpacking of the decorative base paper titanium dioxide fully considers personal safety and working strength of workers, and improves the working environment of the workers through the investment of some equipment. The equipment not only improves the safety guarantee of staff, but also improves the working efficiency and reduces the working time while saving raw materials.

Drawings

FIG. 1 is a schematic structural diagram of the system for automatically unpacking titanium dioxide applied to decorative base paper;

FIG. 2 is a schematic left side view of FIG. 1;

FIG. 3 is a left side perspective view of FIG. 1;

FIG. 4 is a schematic top view of FIG. 1;

fig. 5 is an external schematic view of the operation box of the present invention;

FIG. 6 is a schematic view of a discharge port on-off valve of the dust collector;

the reference numbers in the figures are as follows:

1-a gourd motor; 2-automatic unhooking device; 3-a track; 4-a lower bin; 5-ton bag recovery channel; 6-a back blowing device; 7-dust collector; 8-bin body door; 9-dust collector discharge valve; 10-bin body support legs; 11-bin portion aerodynamic hammer; 12-an operation box; 13-unpacking the window; 14-a pneumatic valve; 15-step on the platform; 16-beater; 17-a pneumatic pump; 18-a cartridge body support; 19-a cartridge body; 20-slotting the top of the bin body; 21-ton bag recovery falling port; 22-equipment support frame; 23-an interior service door; 24-a gate valve; 30-the station to be unpacked.

Detailed Description

As shown in fig. 1 to 4, be applied to system of decorating automatic bale breaking of body paper titanium white powder, including installing storehouse body 19 and track 3 on equipment support frame 22, install calabash motor 1 on the track 3, calabash motor 1 below is connected with automatic unhooking ware 2, one side that storehouse body 19 is close to calabash motor 1 is provided with storehouse body door 8, and one side of keeping away from calabash motor 1 is provided with ton package bag recovery passageway 5, be provided with automatic flapping equipment in the storehouse body 19, the outer dust collection device that is attaching around the first half of storehouse body, the lower part of storehouse body 19 is provided with lower part feed bin 4.

The automatic unhooking device is characterized in that a track 3 is arranged above the equipment supporting frame 22, the track 3 is located on the outer side of the bin body 19, a sliding part of the track 3 is not affected by dust, a hoist motor 1 mounted on the track 3 is a 5-ton hoist type travelling crane, and an automatic unhooking device 2 connected with the lower portion of the hoist motor 1 through a cable is adopted for weighing type automatic unhooking type mechanical hooking. A station 30 to be unpacked is arranged on the outer side of the bin body 19, a ton bag filled with materials is hung on the automatic unhooking device 2 at the station 30 to be unpacked, and then the ton bag slides to the bin body 19 along the rail 3 through the hoist motor 1. The top of the bin body 19 is provided with a bin body top slit 20, the hoist motor 1 slides to the position above the bin body 19 from the rail 3, a cable of the hoist motor 1 enters through the bin body top slit 20, a ton bag below enters the bin body 19 from the bin body door 8, and the bin body door 8 is opened through the pneumatic valve 14.

The bin body 19 is fixedly arranged on a bin body bracket 18 through bin body supporting legs 10, the bin body bracket 18 is fixed on the ground, the bin body supporting legs 10 are arranged above the bin body bracket 18, and the two sides of the bin body supporting legs 10 are provided with pedal tables 15 arranged on the bin body bracket 18. The surface in the storehouse body is inlayed and is had electrical operation case 12, electrical operation case 12 is apart from the 15 high 1 meters departments of step on the platform, makes things convenient for personnel to operate. The outer surface of the bin body is also provided with a manual unpacking window 13, the manual unpacking window 13 is a window arranged above the lower bin 4, and transparent plastic glass is arranged for people to observe.

The automatic flapping equipment is embedded and arranged at the middle lower part in the bin body 19, and is pneumatically controlled and does not interfere with the dust collecting device. The automatic flapping device comprises a flapping device 16 and a pneumatic pump 17, wherein the flapping device 16 is connected with the pneumatic pump 17 and is powered by the pneumatic pump 17. The beater 16 is provided with two groups, when the ton bag enters the bin body 19 to be unloaded, the ton bag is located between the two groups of beater 16, and the beater 16 is a flat plate and is circular, rectangular or palm-shaped.

The dust collecting device comprises a back flushing device 6, a dust collector 7 and a dust collector discharge valve 9, wherein the dust collector 7 is installed on the outer side of the bin body 19, the interior of the dust collector is communicated with the bin body 19 and internally provided with a cloth bag dust collecting device, dust floats in a scattered mode when unloading is carried out, the dust can fly out of the bin body 19 when the equipment is opened, the dust is prevented from affecting air quality, the dust collector 7 is opened when unloading is carried out, negative pressure is generated by the equipment to suck away dust in the bin body 19, the back flushing device 6 is installed at the top of the dust collector 7, the dust collector discharge valve 9 is arranged at the bottom of the dust collector 7, and an outlet of the dust collector discharge valve 9 is communicated with the lower bin 4. The dust collecting device collects dust in the bin body 19 in the unloading process, prevents dust from scattering outside the equipment door opening process, and the back blowing device 6 adopts an air cannon, so that after the dust is accumulated for a certain time, the back blowing makes the material fall into the bin body 19, and is provided with two sets.

Lower part feed bin 4 is conical hopper, one shot forming during the preparation, and internal surface polishing prevents the material adhesion, is located automatic patting equipment and dust collection device's below, has storehouse portion aerodynamic hammer 11 at the side-mounting, can vibrate the storehouse body and accelerate the material whereabouts, and lower part feed bin 4 bottom is provided with slide valve 24 to lower part feed bin 4 is connected with ton bag recovery pipeline 5. The ton bag recycling channel 5 is provided with an internal maintenance door 23 and a ton bag recycling position-falling opening 21, in this embodiment, the internal maintenance door 23 is close to one side of the bin body 19, and the ton bag recycling position-falling opening 21 is located at one side far away from the bin body 19.

The hoist motor 1, the automatic beating equipment and the pneumatic valve 14 are connected with the electric operation box 12 and are controlled through the electric operation box 12.

The utility model discloses a use as follows:

before use, the equipment needs to be detected, when the fault lamp of the equipment is on, the equipment is forbidden to be used, and when the equipment is normally on, the equipment can be used.

S1: when the external mechanical conveying equipment conveys the ton bags filled with the materials to the station 30 to be unpacked, the ton bags wait for unpacking.

S2: the outer packing plastic film of the ton bag is manually removed, and the ton bag is hung on the hook of the automatic unhooking device 2 below the hoist motor 1.

S3: after a key starting button shown in fig. 5 on the operation box 12 is pressed, the hoist motor 1 lifts the automatic unhooking device 2 and the ton bag to a certain height, then slides along the track 3, the bin body door 8 on the side of the bin body 19 is opened through the pneumatic valve 14, and the pneumatic valve 14 controls the bin body door 8 to be closed after the ton bag enters the bin body.

S4: the position operator unloads the knot at the unloading position of the ton bag through the unpacking window 13.

S5: the material falls to lower part feed bin 4 from ton bag discharge opening through action of gravity, and beater 16 is patted the ton bag and is unloaded with higher speed when unloading, and dust collector 7 starts when unloading, absorbs the recovery to the dust of unloading production.

S6: unloading and accomplishing back calabash motor 1 and continuing to slide along track 3, through ton bag recovery passageway 5, reach ton bag and retrieve a mouthful 21 that falls, automatic unhooking ware 2 realizes that couple and ton bag break away from through rotating its couple, makes ton bag fall appointed recovery point, and automatic unhooking ware 2 is prior art, and this patent is no longer repeated, and calabash motor 1 slides to the initial position along track 3 reversal this moment.

S7: after the dust collector 7 recovers the dust, the dust can be deposited below the dust collector 7, and a post operator pulls the discharge valve 9 of the dust collector to enable the recovered materials to fall into the lower storage bin 4.

S8: when the production needs materials, the gate valve 24 is opened to enable the materials to fall, and simultaneously the bin portion aerodynamic hammer 11 is started to accelerate the falling of the materials by vibrating the bin wall of the lower bin 4.

This equipment is gone on in a space with whole bale breaking process of unloading closure, so not only can reduce the diffusion of dust, improves the site work environment, utilizes dust recovery device to retrieve the dust simultaneously, and it is extravagant to reduce the raw materials. Secondly, the calabash crane is controlled by one key, only personnel are needed to start, then the crane is set according to a program, and the crane runs automatically without the interference of personnel. And finally, beating and extruding are changed into mechanical operation to reduce manual operation, so that the safety of the staff is guaranteed, and the staff only need to perform key operation. The equipment not only improves the safety guarantee of staff, but also improves the working efficiency and reduces the working time while saving raw materials.

The utility model discloses having reduced artificial use, having improved unpacking efficiency simultaneously, and equipment has good wholeness and leakproofness, the unable outer equipment outer space of discharging of material dust, can retrieval and utilization once more through the dust collection simultaneously, equipment control adopts button control simultaneously, and the use of equipment has not only reduced the waste of material, still completely cuts off the injury of dust to the human body, and the use of button operation has improved equipment safety performance simultaneously.

Claims

1. The utility model provides a system for be applied to automatic bale breaking of decorative base paper titanium white powder which characterized in that: including the storehouse body, install the track on the equipment support frame, install the calabash motor on the track, calabash motor below is connected with automatic unhooking ware, one side that the storehouse body is close to the calabash motor is provided with storehouse body door, and one side of keeping away from the calabash motor is provided with ton bag recovery passageway, the internal automatic equipment of patting that is provided with of storehouse, outer dust collection device that attaches around the first half of storehouse body, the top is provided with storehouse body top and cracks, the lower part of the storehouse body is provided with the lower part feed bin.

2. The system applied to the automatic unpacking of the decorative base paper titanium dioxide according to claim 1, characterized in that: the bin body is fixedly arranged on the bin body bracket through bin body supporting legs, the bin body bracket is fixed on the ground, and pedal platforms arranged on the bin body bracket are arranged on two sides of the bin body supporting legs.

3. The system applied to the automatic unpacking of the decorative base paper titanium dioxide according to claim 1, characterized in that: the automatic flapping equipment comprises a flapping device and a pneumatic pump, wherein the flapping device is connected with the pneumatic pump and provides power through the pneumatic pump.

4. The system applied to the automatic unpacking of the decorative base paper titanium dioxide according to claim 1, characterized in that: the dust collecting device comprises a back-blowing device, a dust collector and a dust collector discharge valve, the dust collector is installed on the outer side of the bin body, the back-blowing device is installed at the top of the dust collector, the dust collector discharge valve is arranged at the bottom of the dust collector, and an outlet of the dust collector discharge valve is communicated with a lower bin.

5. The system applied to the automatic unpacking of the decorative base paper titanium dioxide according to claim 1, characterized in that: the lower part storage bin is a conical hopper, the side surface of the lower part storage bin is provided with a bin part air power hammer, and the bottom of the lower part storage bin is provided with a gate valve.

6. The system applied to the automatic unpacking of decorative base paper titanium dioxide as set forth in claim 1, wherein: the ton bag recovery channel is provided with an internal maintenance door and a ton bag recovery position falling opening.

7. The system applied to the automatic unpacking of the decorative base paper titanium dioxide according to claim 1, characterized in that: the feed bin is connected with a ton bag recovery pipeline, and is designed in an integrated mode.

8. The system applied to the automatic unpacking of the decorative base paper titanium dioxide according to claim 1, characterized in that: an electric operation box is embedded on the outer surface of the bin body, and a manual unpacking window is further arranged above the lower storage bin.

9. The system applied to the automatic unpacking of the decorative base paper titanium dioxide according to claim 1, characterized in that: the bin body door is opened through a pneumatic valve.

10. The system applied to the automatic unpacking of the decorative base paper titanium dioxide according to claim 1, characterized in that: the automatic unhooking device adopts a weighing type automatic unhooking type mechanical hook.