CN218696600U - Hollow steel cutting and cooling system for drill tool manufacturing - Google Patents
Hollow steel cutting and cooling system for drill tool manufacturing Download PDFInfo
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Abstract
本实用新型公开了一种钎具制造用中空钢切割冷却系统,包括工作台,工作台通过支架进行支撑,工作台的顶端中部安装有防溅罩。本实用新型,对中空钢进行切割时,通过液体泵将冷却液箱内冷却液通过连接管抽到喷头,喷头对准中空钢的切割处,通过喷出的冷却液直接对切割处进行降温冷却,之后切割碎末混合冷却液落到接料斗内,并通过排液管回流到冷却液箱,通过过滤机构对碎末过滤后,冷却液重新循环使用,通过该冷却系统,能够直接在对中空钢切割时,对其进行冷却,避免后续冷却工序,提高工作效率,并且通过防溅罩避免切割碎末与冷却液溅射,使冷却液能够回流重新使用,并对切割碎末过滤回收,避免切割碎末污染生产车间。
The utility model discloses a hollow steel cutting cooling system for drilling tools, which comprises a workbench, which is supported by a bracket, and a splash guard is installed in the middle part of the top end of the workbench. In the utility model, when cutting the hollow steel, the cooling liquid in the cooling liquid tank is pumped to the nozzle through the connecting pipe through the liquid pump, and the nozzle is aligned with the cutting part of the hollow steel, and the cutting part is directly cooled by the sprayed cooling liquid , and then the cutting powder mixed with cooling liquid falls into the receiving hopper, and returns to the cooling liquid tank through the liquid discharge pipe. After the powder is filtered through the filter mechanism, the cooling liquid is recycled. When cutting steel, it is cooled to avoid the subsequent cooling process and improve work efficiency, and the splash guard prevents the cutting debris from splashing with the coolant, so that the coolant can be reflowed and reused, and the cutting debris is filtered and recycled to avoid Cutting dust pollutes the production workshop.
Description
技术领域technical field
本实用新型涉及中空钢切割技术领域,具体为一种钎具制造用中空钢切割冷却系统。The utility model relates to the technical field of hollow steel cutting, in particular to a hollow steel cutting cooling system for drilling tools.
背景技术Background technique
在钎具制造过程中,需要先对中空钢进行切割,并且在中空钢切割时,需要使用到切割冷却系统,对切割的中空钢进行冷却。In the manufacturing process of drilling tools, the hollow steel needs to be cut first, and when the hollow steel is cut, a cutting cooling system needs to be used to cool the cut hollow steel.
目前的中空钢切割冷却系统,专利CN206241354U提出的一种钎具制造用中空钢切割冷却系统,在中空钢切割后,通过控制器控制第一气缸带动底座向上运动复位,同时控制第二气缸伸缩杆上升复位,自动定位爪向上运动离开中空钢,此时,控制器控制拨板驱动单元动作,拨板将切割完成的中空钢在的拨到冷却床上,一次切割、换向完成,同时控制器控制第一电机继续运动,依次重复循环上述过程,被拨板拨到冷却床上的中空钢在横向输送板的作用下逐步向前移动冷却。The current hollow steel cutting cooling system, patent CN206241354U proposes a hollow steel cutting cooling system for drilling tool manufacturing. After the hollow steel is cut, the controller controls the first cylinder to drive the base to move upward and reset, and at the same time controls the expansion rod of the second cylinder. Rise and reset, and the automatic positioning claw moves upward to leave the hollow steel. At this time, the controller controls the action of the driving unit of the dial plate. The first motor continues to move, repeating the above-mentioned process successively, and the hollow steel that is transferred to the cooling bed by the shifting plate moves forward step by step to cool under the action of the transverse conveying plate.
现有的中空钢切割冷却系统,是在中空钢切割完成后,通过逐渐的移动,使其自然冷却,会造成冷却系统体积较大,无法在对中空钢切割的同时,直接对其进行快速冷却,不便使用。The existing hollow steel cutting cooling system, after the hollow steel is cut, is gradually moved to make it cool naturally, which will cause the cooling system to be large in size, and it is impossible to directly and rapidly cool the hollow steel while cutting it , inconvenient to use.
实用新型内容Utility model content
本实用新型的目的在于提供一种钎具制造用中空钢切割冷却系统,达到了通过该冷却系统,能够直接在对中空钢切割时,对其进行冷却,避免后续冷却工序,提高工作效率,并且通过防溅罩避免切割碎末与冷却液溅射,使冷却液能够回流重新使用,并对切割碎末过滤回收,避免切割碎末污染生产车间的目的。The purpose of this utility model is to provide a hollow steel cutting cooling system for drilling tools, which can directly cool the hollow steel when cutting it, avoid the subsequent cooling process, improve work efficiency, and The splash guard is used to avoid cutting debris and coolant splashing, so that the coolant can be reflowed for reuse, and the cutting debris is filtered and recovered to avoid the purpose of cutting debris polluting the production workshop.
为实现上述目的,本实用新型提供如下技术方案:钎具制造用中空钢切割冷却系统,包括工作台,所述工作台通过支架进行支撑,所述工作台的顶端中部安装有防溅罩,其中,In order to achieve the above object, the utility model provides the following technical proposal: the hollow steel cutting cooling system for drilling tool manufacturing includes a workbench, the workbench is supported by a bracket, and a splash guard is installed in the middle of the top end of the workbench, wherein ,
所述防溅罩靠近下方两侧对称贯穿有工件槽,所述工作台一侧顶部设置有上料机构,所述防溅罩对应工件槽的位置设置有夹持机构,所述防溅罩内侧顶部安装有喷头,所述支架上安装有冷却液箱,所述冷却液箱的内侧底部安装有液体泵;The two sides of the splash guard near the bottom are symmetrically penetrated with workpiece grooves, the top of one side of the workbench is provided with a feeding mechanism, the position of the splash guard corresponding to the workpiece groove is provided with a clamping mechanism, and the inside of the splash guard is A spray head is installed on the top, a coolant tank is installed on the bracket, and a liquid pump is installed on the inner bottom of the coolant tank;
所述液体泵通过连接管与喷头相连通,所述防溅罩靠近工件槽下方的内部安装有接料斗,所述接料斗底部通过排液管与冷却液箱相连通,所述冷却液箱内设置有过滤机构。The liquid pump communicates with the spray head through a connecting pipe. A receiving hopper is installed inside the splash guard close to the bottom of the workpiece tank. The bottom of the receiving hopper communicates with the cooling liquid tank through a liquid discharge pipe. A filtering mechanism is provided.
优选的,所述夹持机构包括第一液压缸,所述防溅罩靠近工件槽的上下两侧对称安装有第一液压缸,所述第一液压缸靠近工件槽的端部安装有夹持件。Preferably, the clamping mechanism includes a first hydraulic cylinder, the first hydraulic cylinder is symmetrically installed on the upper and lower sides of the splash guard close to the workpiece groove, and the end of the first hydraulic cylinder close to the workpiece groove is installed with a clamping pieces.
优选的,所述防溅罩一侧顶部安装有控制器,所述防溅罩的顶端中部安装有第二液压缸,所述第二液压缸位于防溅罩内一端安装有切割片罩,所述切割片罩的外侧安装有第一电机,所述第一电机位于切割片罩内侧的轴端安装有切割片。Preferably, a controller is installed on the top of one side of the splash guard, a second hydraulic cylinder is installed in the middle of the top of the splash guard, and a cutting sheet cover is installed at one end of the second hydraulic cylinder located in the splash guard, so A first motor is installed outside the cutting blade cover, and a cutting blade is installed on the shaft end of the first motor inside the cutting blade cover.
优选的,所述过滤机构包括隔板,所述冷却液箱靠近上方的内部固定有隔板,所述隔板上对称贯穿有连通口,所述隔板对应连通口的顶部安装有滤芯,所述滤芯通过清理机构清理表面,所述冷却液箱靠近隔板上方的一侧开设有清理门。Preferably, the filtering mechanism includes a baffle, and a baffle is fixed inside the coolant tank close to the top, and a communication port is symmetrically penetrated on the baffle, and a filter element is installed on the top of the communication port corresponding to the baffle, so that The surface of the filter element is cleaned by a cleaning mechanism, and a cleaning door is provided on the side of the coolant tank close to the top of the partition.
优选的,所述冷却液箱的内侧顶部安装有防护罩,所述防护罩对应滤芯的底部转动连接有刷架,所述刷架位于防护罩内一端固定有第一锥齿轮,所述防护罩对应防护罩的外侧安装有第二电机,所述第二电机位于防护罩内的一端安装有转轴,所述转轴对应第一锥齿轮的外侧固定有第二锥齿轮。Preferably, a protective cover is installed on the inner top of the coolant tank, and the bottom of the protective cover corresponding to the filter element is rotatably connected with a brush holder, and the first bevel gear is fixed on one end of the brush holder located in the protective cover, and the protective cover A second motor is installed on the outer side corresponding to the protective cover, and a rotating shaft is installed at one end of the second motor located in the protective cover, and a second bevel gear is fixed on the outer side of the rotating shaft corresponding to the first bevel gear.
有益效果Beneficial effect
本实用新型与现有技术相比,具有的优点为:Compared with the prior art, the utility model has the following advantages:
1、本实用新型,对中空钢进行切割时,通过液体泵将冷却液箱内冷却液通过连接管抽到喷头,喷头对准中空钢的切割处,通过喷出的冷却液直接对切割处进行降温冷却,之后切割碎末混合冷却液落到接料斗内,并通过排液管回流到冷却液箱,通过过滤机构对碎末过滤后,冷却液重新循环使用,通过该冷却系统,能够直接在对中空钢切割时,对其进行冷却,避免后续冷却工序,提高工作效率,并且通过防溅罩避免切割碎末与冷却液溅射,使冷却液能够回流重新使用,并对切割碎末过滤回收,避免切割碎末污染生产车间。1. In this utility model, when cutting hollow steel, the coolant in the coolant tank is pumped to the nozzle through the connecting pipe through the liquid pump, and the nozzle is aligned with the cutting part of the hollow steel, and the cutting part is directly cut by the sprayed coolant. After cooling down, the cutting powder mixed with cooling liquid falls into the hopper, and returns to the cooling liquid tank through the liquid discharge pipe. After filtering the powder through the filter mechanism, the cooling liquid is recycled. When cutting hollow steel, it is cooled to avoid the subsequent cooling process and improve work efficiency, and the splash guard prevents the cutting debris and coolant from splashing, so that the coolant can be reflowed for reuse, and the cutting debris is filtered and recovered , to avoid cutting dust pollution production workshop.
2、本实用新型,切割碎末混合冷却液进入冷却液箱内时,通过滤芯对切割碎末进行过滤,同时第二电机通过转轴带动第二锥齿轮转动,第二锥齿轮通过与第一锥齿轮带动刷架旋转,使刷架对滤芯表面附着的碎末进行清理,避免碎末堵住滤芯,使滤芯能够快速对冷却液进行过滤回收。2. In the present utility model, when the mixed coolant of the cutting powder enters the coolant tank, the cutting powder is filtered through the filter element, and at the same time, the second motor drives the second bevel gear to rotate through the rotating shaft, and the second bevel gear passes through the first cone The gear drives the brush holder to rotate, so that the brush holder can clean up the debris attached to the surface of the filter element, avoiding the debris from blocking the filter element, so that the filter element can quickly filter and recover the coolant.
附图说明Description of drawings
图1为本实用新型结构示意图;Fig. 1 is the structural representation of the utility model;
图2为本实用新型图1中A处局部放大结构示意图;Fig. 2 is a schematic diagram of a partially enlarged structure at A in Fig. 1 of the utility model;
图3为本实用新型图1中B处局部放大结构示意图。Fig. 3 is a schematic diagram of a partially enlarged structure at B in Fig. 1 of the present utility model.
图中:1、工作台;2、支架;3、防溅罩;4、工件槽;5、上料机构;6、第一液压缸;7、夹持件;8、控制器;9、第二液压缸;10、切割片罩;11、第一电机;12、切割片;13、喷头;14、冷却液箱;15、液体泵;16、连接管;17、接料斗;18、排液管;19、隔板;20、连通口;21、滤芯;22、防护罩;23、刷架;24、第一锥齿轮;25、第二电机;26、转轴;27、第二锥齿轮;28、清理门。In the figure: 1. Workbench; 2. Bracket; 3. Splash guard; 4. Workpiece slot; 5. Feeding mechanism; 6. First hydraulic cylinder; 7. Clamping piece; 8. Controller; 9. Two hydraulic cylinders; 10. Cutting blade cover; 11. First motor; 12. Cutting blade; 13. Nozzle; 14. Coolant tank; 15. Liquid pump; 16. Connecting pipe; 17. Hopper; 18. Drainage Tube; 19, clapboard; 20, communication port; 21, filter element; 22, protective cover; 23, brush holder; 24, first bevel gear; 25, second motor; 26, rotating shaft; 27, second bevel gear; 28. Clean the door.
具体实施方式Detailed ways
下面结合附图中的具体实施例对本实用新型做进一步的说明。The utility model will be further described below in conjunction with the specific embodiments in the accompanying drawings.
参阅图1至图3,本实用新型提供一种技术方案:一种钎具制造用中空钢切割冷却系统,包括工作台1,工作台1通过支架2进行支撑,工作台1的顶端中部安装有防溅罩3,其中,Referring to Figures 1 to 3, the utility model provides a technical solution: a hollow steel cutting cooling system for drilling tools, including a workbench 1, which is supported by a bracket 2, and the top middle of the workbench 1 is installed with
防溅罩3靠近下方两侧对称贯穿有工件槽4,工作台1一侧顶部设置有上料机构5,防溅罩3对应工件槽4的位置设置有夹持机构,防溅罩3内侧顶部安装有喷头13,支架2上安装有冷却液箱14,冷却液箱14的内侧底部安装有液体泵15;The
液体泵15通过连接管16与喷头13相连通,防溅罩3靠近工件槽4下方的内部安装有接料斗17,接料斗17底部通过排液管18与冷却液箱14相连通,冷却液箱14内设置有过滤机构;The
在对中空钢进行切割时,通过上料机构5(钢管切割的上料系统为现有技术,因此直接引用)对工件进行上料,在对中空钢进行切割时,通过液体泵15将冷却液箱14内冷却液通过连接管16抽到喷头13,喷头13对准中空钢的切割处,通过喷出的冷却液直接对切割处进行降温冷却,之后切割碎末混合冷却液落到接料斗17内,并通过排液管18回流到冷却液箱14,通过过滤机构对碎末过滤后,冷却液重新循环使用,通过该冷却系统,能够直接在对中空钢切割时,对其进行冷却,避免后续冷却工序,提高工作效率,并且通过防溅罩3避免切割碎末与冷却液溅射,使冷却液能够回流重新使用,并对切割碎末过滤回收,避免切割碎末污染生产车间。When the hollow steel is cut, the workpiece is loaded by the feeding mechanism 5 (the feeding system for steel pipe cutting is the prior art, so it is directly quoted), and when the hollow steel is cut, the coolant is pumped by the
请参阅图1至图3,夹持机构包括第一液压缸6,防溅罩3靠近工件槽4的上下两侧对称安装有第一液压缸6,第一液压缸6靠近工件槽4的端部安装有夹持件7,防溅罩3一侧顶部安装有控制器8,防溅罩3的顶端中部安装有第二液压缸9,第二液压缸9位于防溅罩3内一端安装有切割片罩10,切割片罩10的外侧安装有第一电机11,第一电机11位于切割片罩10内侧的轴端安装有切割片12,需要切割工件时,通过上料机构5进行上料,之后第一液压缸6通过夹持件7对工件夹持固定,并且第一电机11带动切割片12转动,同时第二液压缸9带动切割片12向下移动,对工件进行切割。Referring to Fig. 1 to Fig. 3, the clamping mechanism includes a first
请参阅图1至图3,过滤机构包括隔板19,冷却液箱14靠近上方的内部固定有隔板19,隔板19上对称贯穿有连通口20,隔板19对应连通口20的顶部安装有滤芯21,滤芯21通过清理机构清理表面,冷却液箱14靠近隔板19上方的一侧开设有清理门28,清理门28与冷却液箱14之间可以实现密封,冷却液箱14的内侧顶部安装有防护罩22,防护罩22对应滤芯21的底部转动连接有刷架23,刷架23位于防护罩22内一端固定有第一锥齿轮24,防护罩22对应防护罩22的外侧安装有第二电机25,第二电机25位于防护罩22内的一端安装有转轴26,转轴26对应第一锥齿轮24的外侧固定有第二锥齿轮27,在切割碎末混合冷却液进入冷却液箱14内时,通过滤芯21对切割碎末进行过滤,同时第二电机25通过转轴26带动第二锥齿轮27转动,第二锥齿轮27通过与第一锥齿轮24带动刷架23旋转,使刷架23对滤芯21表面附着的碎末进行清理,避免碎末堵住滤芯21,使滤芯21能够快速对冷却液进行过滤回收。Please refer to Fig. 1 to Fig. 3, the filter mechanism includes a
工作原理:该钎具制造用中空钢切割冷却系统,在对中空钢进行切割时,通过上料机构5(钢管切割的上料系统为现有技术,因此直接引用)对工件进行上料,在对中空钢进行切割时,通过液体泵15将冷却液箱14内冷却液通过连接管16抽到喷头13,喷头13对准中空钢的切割处,通过喷出的冷却液直接对切割处进行降温冷却,之后切割碎末混合冷却液落到接料斗17内,并通过排液管18回流到冷却液箱14,通过过滤机构对碎末过滤后,冷却液重新循环使用,通过该冷却系统,能够直接在对中空钢切割时,对其进行冷却,避免后续冷却工序,提高工作效率,并且通过防溅罩3避免切割碎末与冷却液溅射,使冷却液能够回流重新使用,并对切割碎末过滤回收,避免切割碎末污染生产车间,且切割碎末混合冷却液进入冷却液箱14内时,通过滤芯21对切割碎末进行过滤,同时第二电机25通过转轴26带动第二锥齿轮27转动,第二锥齿轮27通过与第一锥齿轮24带动刷架23旋转,使刷架23对滤芯21表面附着的碎末进行清理,避免碎末堵住滤芯21,使滤芯21能够快速对冷却液进行过滤回收,且无需加工后,通过清理门28对隔板19上方的金属碎末进行清理。Working principle: The hollow steel cutting and cooling system used in the manufacture of drilling tools, when cutting hollow steel, feeds the workpiece through the feeding mechanism 5 (the feeding system for steel pipe cutting is the prior art, so it is directly quoted), and the When cutting hollow steel, the coolant in the
以上仅是本实用新型的优选实施方式,应当指出对于本领域的技术人员来说,在不脱离本实用新型结构的前提下,还可以作出若干变形和改进,这些都不会影响本实用新型实施的效果和专利的实用性。The above are only preferred embodiments of the present utility model, and it should be pointed out that for those skilled in the art, under the premise of not departing from the structure of the present utility model, some deformations and improvements can also be made, and these will not affect the implementation of the utility model effect and utility of the patent.
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| CN119216817A (en) * | 2024-11-12 | 2024-12-31 | 中鼎恒盛气体设备(芜湖)股份有限公司 | A processing device for cooling pipe |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN119216817A (en) * | 2024-11-12 | 2024-12-31 | 中鼎恒盛气体设备(芜湖)股份有限公司 | A processing device for cooling pipe |
| CN119216817B (en) * | 2024-11-12 | 2025-05-30 | 中鼎恒盛气体设备(芜湖)股份有限公司 | Machining device for cooling pipe |
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