CN218694784U - Double-gun surfacing welding machine for wear-resistant steel plate - Google Patents
Double-gun surfacing welding machine for wear-resistant steel plate Download PDFInfo
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- CN218694784U CN218694784U CN202223038130.3U CN202223038130U CN218694784U CN 218694784 U CN218694784 U CN 218694784U CN 202223038130 U CN202223038130 U CN 202223038130U CN 218694784 U CN218694784 U CN 218694784U
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
Abstract
The utility model discloses a wear-resisting steel sheet double-gun surfacing machine, which comprises a frame, set up dolly and processing platform in the frame, set up the surfacing track on the dolly, surfacing dolly and clamp plate mechanism, two welder of vertical setting on the welder support of surfacing dolly, the continuous surfacing welding of basic unit and wearing layer of wear-resisting steel sheet has been realized, production efficiency has been improved and steel sheet cooling deformation has been reduced simultaneously and has been influenced build-up welding quality, clamp plate mechanism supports steel sheet and processing platform tightly during the build-up welding, make the build-up welding part keep leveling effectual build-up welding quality that has improved.
Description
Technical Field
The utility model relates to a wear-resisting steel sheet production facility technical field especially relates to a wear-resisting steel sheet dual-gun surfacing machine.
Background
The bimetal wear-resistant steel plate is formed by overlaying a high-alloy wear-resistant layer on the surface of a substrate by adopting an overlaying method, and the melted wear-resistant layer and the steel plate are doped with each other in the overlaying process of the wear-resistant layer, so that the wear resistance of the wear-resistant layer is reduced; therefore, the wear resistance of the steel plate is improved by adopting a double-layer surfacing method, namely, a base layer is firstly surfaced on the steel plate by using a wear-resistant alloy, and then a wear-resistant layer is surfaced on the base layer, so that the purity of the wear-resistant alloy is improved by adopting double-layer surfacing, and the wear resistance is ensured.
At present, double-layer surfacing is generally produced by a single-gun layer-by-layer surfacing method, a steel plate is deformed due to different metal shrinkage coefficients of different materials after first surfacing cooling, the surfacing production efficiency is low after a leveling procedure, and the surfacing quality of a wear-resistant layer is seriously influenced by the deformation of the steel plate before and after surfacing due to long time interval of two times of surfacing.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide a wear-resisting steel sheet double gun surfacing machine to the problem that the single gun successive layer surfacing production efficiency that proposes is low in solving above-mentioned background art.
In order to achieve the above object, the utility model provides a following technical scheme: the utility model provides a two rifle surfacing welding machines of wear-resisting steel sheet, includes frame, dolly and processing platform, be provided with the slide rail in the frame, the processing platform sets up between two tracks of slide rail, the dolly includes the frame, the frame be in the top of processing platform and with slide rail sliding connection, be provided with dolly servo motor, surfacing welding track and welding machine on the frame, dolly servo motor drive frame slides along the slide rail, the surfacing welding track is perpendicular with the slide rail, be provided with the surfacing welding dolly on the surfacing welding track, be provided with welder support, surfacing welding servo motor and two welding wire section of thick bamboos on the surfacing welding dolly, surfacing welding servo motor drive surfacing welding dolly slides along the surfacing welding track, be provided with wire drive and welder mounting panel on the welder support, two welder vertical settings of welding machine are on the welder mounting panel.
Furthermore, be provided with two clamp plate mechanisms on the dolly, two the setting in the both sides of welder mounting panel of clamp plate mechanism symmetry, the clamp plate mechanism includes clamp plate support, pneumatic cylinder and bar briquetting, the bar briquetting sets up with the slide rail is perpendicular, the clamp plate support sets up on the frame at bar briquetting both ends, the cylinder body of pneumatic cylinder is vertical to be set up on the clamp plate support, the piston rod and the bar briquetting fixed connection of pneumatic cylinder.
Furthermore, the processing platform comprises a platform support, two ends of the platform support are fixedly connected with the rack, a movable pressing plate and a positioning plate are arranged on one surface of the platform support adjacent to the trolley, a plurality of strip-shaped through holes are formed in the movable pressing plate, the length direction of each strip-shaped through hole coincides with the length direction of the platform support, and a bolt penetrates through each strip-shaped through hole.
Furthermore, the below of processing platform is provided with cooling body, cooling body includes square pipe, the array has a plurality of shower nozzle on the square pipe, the both ends and the frame fixed connection of square pipe, square pipe and cooling water pump (not shown) the play water end intercommunication, the delivery port of shower nozzle is towards the processing platform, cooling body's below is provided with the water collector.
Furthermore, a welding wire section of thick bamboo vertical set up in on the build-up welding dolly, the bottom and the build-up welding dolly of a welding wire section of thick bamboo rotate to be connected, be provided with two stop line stands, two on the frame the top of stop line stand is provided with the stop line, the stop line with the build-up welding track is parallel and tangent with the upper end of a welding wire section of thick bamboo.
Furthermore, a sliding rail rack is arranged on the side face of the sliding rail, and an output shaft of the trolley servo motor is meshed with the sliding rail rack.
Furthermore, a surfacing track rack is arranged on the side face of the surfacing track, and an output shaft of the surfacing servo motor is meshed with the surfacing track rack.
Furthermore, a control box is arranged on the frame.
Furthermore, the spray head is an atomizing spray head.
The utility model has the advantages that:
the utility model discloses a two welder of vertical setting on the welder support on the surfacing welding dolly, realized the basic unit of wear-resisting steel sheet and the continuous surfacing welding of wearing layer, improved production efficiency and reduced steel sheet cooling deformation simultaneously and to the influence of surfacing welding quality, through set up clamp plate mechanism on the dolly, clamp plate mechanism supports steel sheet and processing platform during the surfacing welding tightly, makes the surfacing welding part keep leveling the effectual surfacing welding quality that has improved, the utility model discloses production efficiency height, wearing layer surfacing welding are of high quality be favorable to popularizing and applying.
Drawings
Fig. 1 is the structural schematic diagram of the utility model provides a wear-resisting steel sheet dual-gun surfacing machine.
Fig. 2 is the utility model provides a structural schematic diagram of the dolly of wear-resisting steel sheet dual-gun surfacing machine.
Fig. 3 is the structural schematic diagram of the cooling mechanism of the wear-resistant steel plate dual-gun build-up welding machine provided by the utility model.
Fig. 4 is the structural schematic diagram of the processing table of the wear-resistant steel plate dual-gun build-up welding machine provided by the utility model.
In the figure: the welding machine comprises a rack 1, a slide rail 101, a slide rail rack 102, a machining table 2, a table support 201, a movable pressing plate 202, a positioning plate 203, a bolt 204, a strip-shaped through hole 205, a water pan 3, a trolley 4, a frame 401, a trolley servo motor 402, a pressing plate support 403, a surfacing welding track 404, a welding machine 405, a control box 406, a hydraulic cylinder 407, a strip-shaped pressing block 408, a surfacing welding trolley 409, a welding wire cylinder 410, a welding gun support 411, a wire feeding mechanism 412, a wire blocking upright 413, a wire blocking 414, a surfacing welding track rack 415 and a welding gun mounting plate 416.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments.
Example 1
Referring to fig. 1, the utility model provides a technical scheme: the utility model provides a wear-resisting steel sheet dual-gun surfacing machine, includes frame 1, installs slide rail 101 on the frame 1, installs processing platform 2 on the frame 1 between two tracks of slide rail 101, and the water collector 3 is installed to the below of frame 1, and the dolly 4 is installed to the last slip volume of slide rail 101, and processing platform 2 installs between water collector 3 and dolly 4, and the side-mounting of slide rail 101 has slide rail rack 102, and dolly 4 passes through slide rail rack 102 and slides on slide rail 101.
Referring to fig. 2 and 3, the trolley 4 comprises a frame 401, the frame 401 freely slides on the slide rails 101 and is held on the slide rails, a trolley servo motor 402, a surfacing rail 404 and a welding machine 405 are arranged on the frame 401, the output shaft of the trolley servo motor 402 is meshed with the slide rail rack 102, the trolley servo motor 402 drives the frame 401 to slide on the slide rail 101 in a reciprocating manner, the press plate mechanism comprises a press plate support 403, a hydraulic cylinder 407 and a strip-shaped press block 408, the strip-shaped press block 408 is perpendicular to the slide rail 101, the press plate support 403 is mounted on the frame 401 at two ends of the strip-shaped press block 408, a cylinder body of the hydraulic cylinder 407 is vertically and fixedly mounted on the press plate support 403, a piston rod of the hydraulic cylinder 407 is fixedly connected with the strip-shaped press block 408, the hydraulic cylinder 407 drives the strip-shaped press block 408 to reciprocate in the vertical direction, a surfacing rail rack 415 is mounted on the side surface of the surfacing rail 404, a surfacing trolley 409 is mounted on the surfacing rail 404, a welding gun support 411, a surfacing servo motor (not shown) and two welding wire cylinders 410 are mounted on the surfacing trolley 409, an output shaft of the surfacing servo motor is meshed with a surfacing rail rack 415, a wire feeding mechanism 412 and a welding gun mounting plate 416 are mounted on a welding gun support 411, the welding gun mounting plate 416 is arranged between two strip-shaped pressing blocks 408, two welding guns of the welding machine 405 are mounted on the welding gun mounting plate 416 in parallel, a welding wire cylinder 410 is vertically mounted on a surfacing trolley 409, the bottom of the welding wire cylinder 410 is rotatably connected with the surfacing trolley 409, a welding wire is arranged inside the welding wire cylinder 410, the welding wire inside the welding wire cylinder 410 is fed into the welding guns of the welding machine 405 through the wire feeding mechanism 412, two wire blocking upright posts 413 are further mounted on the frame 401, a wire blocking 414 is mounted at the tops of the two wire blocking upright posts 413, and the wire blocking 414 is parallel to the surfacing rail 404 and is tangent to the upper end of the welding wire cylinder 410.
The cooling mechanism 5 is installed at the lower part of the frame 401, the cooling mechanism 5 comprises a square tube 501, and a plurality of spray heads 502 are arranged on the square tube 501 in an array mode. The square tube 501 is installed below the processing table 2, two ends of the square tube 501 are fixedly connected with the frame 401, the square tube 501 is communicated with a water outlet end of a cooling water pump (not shown), a water outlet of the nozzle 502 faces the processing table 2, and the nozzle 502 is an atomizing nozzle.
Referring to fig. 4, the processing table 2 includes a table support 201, two ends of the table support 201 are fixedly connected to the frame 1, one surface of the table support 201 adjacent to the trolley 4 is provided with a movable pressing plate 202 and a positioning plate 203, the movable pressing plate 202 is provided with a strip-shaped through hole 205, the length direction of the strip-shaped through hole 205 coincides with the length direction of the table support 201, the table support 201 is fixedly provided with a bolt 204, and the bolt 204 penetrates through the strip-shaped through hole 205. When the device works, one end of the raw material steel plate 6 is tightly abutted to the positioning plate 203, and the other end of the raw material steel plate is tightly pressed on the work table bracket 201 through the movable pressing plate 202 and the bolt 204.
The utility model discloses a theory of operation is: the raw material steel plate 6 is fixedly arranged on the processing table 2, the overlaying servo motor drives the overlaying trolley 409 to move along the width direction of the raw material steel plate 6 for overlaying, the hydraulic cylinder 407 pushes the two strip-shaped press blocks 408 to tightly abut the raw material steel plate 6 with the work table support 201 before overlaying so that the raw material steel plate 6 keeps flat and improves overlaying quality during overlaying, the baffle line 414 enables the welding wire cylinder 410 to keep a slightly inclined posture towards the wire feeding mechanism 412 when the overlaying trolley 409 moves on the overlaying track 404, so that the welding wire enters the wire feeding mechanism 412 more smoothly, the two welding guns are arranged on the welding gun mounting plate 416 in parallel, after the former welding gun carries out overlaying on the base layer on the steel plate, the trolley 402 drives the trolley 4 to move along the length direction of the raw material steel plate 6, the latter welding gun carries out overlaying on the wear-resistant layer on the base layer, and the overlaying trolley 409 can complete overlaying of the base layer and the wear-resistant layer when moving from one end to the other end on the overlaying track 404, so that the production efficiency is effectively improved, and meanwhile, because the interval time between two overlaying processes is short, the influence of the overlaying on the overlaying of the hot shrinkage of the raw material steel plate 6 is reduced, and the overlaying quality is further improved twice; and a cooling mechanism 5 arranged at the lower part of the frame 401 is used for performing water cooling on the part subjected to surfacing, so that the steel plate can enter a leveling working section after surfacing, and the production efficiency is further improved.
Above, only be the concrete implementation of the preferred embodiment of the present invention, but the protection scope of the present invention is not limited thereto, and any person skilled in the art is in the technical scope of the present invention, according to the technical solution of the present invention and the design of the present invention, equivalent replacement or change should be covered within the protection scope of the present invention.
Claims (9)
1. The utility model provides a wear-resisting steel sheet double-gun surfacing machine, includes frame, dolly and processing platform, its characterized in that: be provided with the slide rail in the frame, the processing platform set up in between two tracks of slide rail, the dolly includes the frame, the frame is in the top of processing platform and with slide rail sliding connection, be provided with dolly servo motor, build-up welding track and welding machine on the frame, dolly servo motor drive the frame is followed the slide rail slides, the build-up welding track with the slide rail is perpendicular, be provided with the build-up welding dolly on the build-up welding track, be provided with welder support, build-up welding servo motor and two welding wire section of thick bamboos on the build-up welding dolly, build-up welding servo motor drive the build-up welding dolly is followed the build-up welding track slides, be provided with thread feeding mechanism and welder mounting panel on the welder support, two welder vertical set up of welding machine in on the welder mounting panel.
2. A wear resistant steel plate twin gun build-up welding machine as defined in claim 1 wherein: the trolley is provided with two pressing plate mechanisms, the two pressing plate mechanisms are symmetrically arranged on two sides of the welding gun mounting plate, each pressing plate mechanism comprises a pressing plate support, a hydraulic cylinder and a strip-shaped pressing block, the strip-shaped pressing block is perpendicular to the slide rail, the pressing plate supports are arranged at two ends of the strip-shaped pressing block on the frame, a cylinder body of the hydraulic cylinder is vertically arranged on the pressing plate supports, and a piston rod of the hydraulic cylinder is fixedly connected with the strip-shaped pressing block.
3. A wear resistant steel plate twin gun build-up welding machine as claimed in claim 2 wherein: the processing platform comprises a platform support, the two ends of the platform support are fixedly connected with the rack, a movable pressing plate and a positioning plate are arranged on one side, adjacent to the trolley, of the platform support, a plurality of strip-shaped through holes are formed in the movable pressing plate, the length directions of the strip-shaped through holes coincide with the length direction of the platform support, bolts are arranged on the platform support and penetrate through the strip-shaped through holes.
4. A wear resistant steel plate twin gun build-up welding machine according to any one of claims 1 to 3, characterized in that: the processing platform is characterized in that a cooling mechanism is arranged below the processing platform and comprises a square pipe, a plurality of spray heads are arrayed on the square pipe, the two ends of the square pipe are fixedly connected with the frame, the square pipe is communicated with a water outlet end of a cooling water pump, a water outlet of each spray head faces the processing platform, and a water receiving disc is arranged below the cooling mechanism.
5. A wear resistant steel plate twin gun build-up welding machine as defined in claim 4 wherein: the welding wire section of thick bamboo is vertical set up in on the build-up welding dolly, the bottom of a welding wire section of thick bamboo with the build-up welding dolly rotates to be connected, be provided with two stop line stands, two on the frame the top of stop line stand is provided with the stop line, the stop line with the build-up welding track parallel and with the upper end of a welding wire section of thick bamboo is tangent.
6. A wear resistant steel plate twin gun build-up welding machine as claimed in claim 5 wherein: and a sliding rail rack is arranged on the side surface of the sliding rail, and an output shaft of the trolley servo motor is meshed with the sliding rail rack.
7. A wear resistant steel plate twin gun build-up welding machine according to claim 6 wherein: the side face of the surfacing track is provided with a surfacing track rack, and an output shaft of the surfacing servo motor is meshed with the surfacing track rack.
8. A wear resistant steel plate twin gun build-up welding machine as defined in claim 7 wherein: the frame is provided with a control box.
9. A wear resistant steel plate twin gun build-up welding machine as defined in claim 8 wherein: the spray head is an atomizing spray head.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202223038130.3U CN218694784U (en) | 2022-11-14 | 2022-11-14 | Double-gun surfacing welding machine for wear-resistant steel plate |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202223038130.3U CN218694784U (en) | 2022-11-14 | 2022-11-14 | Double-gun surfacing welding machine for wear-resistant steel plate |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN218694784U true CN218694784U (en) | 2023-03-24 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202223038130.3U Active CN218694784U (en) | 2022-11-14 | 2022-11-14 | Double-gun surfacing welding machine for wear-resistant steel plate |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN218694784U (en) |
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2022
- 2022-11-14 CN CN202223038130.3U patent/CN218694784U/en active Active
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