CN218691669U - Automatic lighting detection device for secondary alignment pressure head automatic compensation crimping display screen - Google Patents
Automatic lighting detection device for secondary alignment pressure head automatic compensation crimping display screen Download PDFInfo
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Abstract
Description
技术领域technical field
本实用新型涉及显示屏产品检测技术领域,尤其涉及一种二次对位压头自动补偿压接显示屏自动点灯检测装置。The utility model relates to the technical field of display screen product detection, in particular to an automatic lighting detection device for a secondary alignment pressure head to automatically compensate and crimp a display screen.
背景技术Background technique
在LCD生产工艺中,需要对面板进行切割以及偏光片贴附形成CELL产品,属于生产的前端工艺。此时的CELL产品,还没有贴附IC及FPC,但在有背光源的情况下可以产生显示效果,如果在这个工艺段对CELL进行点灯检测,及早发现不良品,避免流入下面工艺,能够降低生产成本。In the LCD production process, it is necessary to cut the panel and attach the polarizer to form a CELL product, which belongs to the front-end process of production. At this time, the CELL product has no IC and FPC attached, but it can produce a display effect under the condition of a backlight. If the CELL is tested for lighting in this process section, defective products can be found early to avoid flowing into the following process, which can reduce the cost. Cost of production.
但是,目前缺少可以自动对CELL产品进行点灯检测的设备,只能人工检测,导致检测效率较低。However, at present, there is a lack of equipment that can automatically perform lighting inspection on CELL products, and it can only be inspected manually, resulting in low detection efficiency.
实用新型内容Utility model content
为克服上述缺点,本实用新型的目的在于提供一种二次对位压头自动补偿压接显示屏自动点灯检测装置,提高CELL产品检测的精确性,提高对CELL产品的检测效率。In order to overcome the above shortcomings, the purpose of this utility model is to provide a secondary alignment pressure head automatic compensation crimping display automatic lighting detection device to improve the accuracy of CELL product detection and improve the detection efficiency of CELL products.
为了达到以上目的,本实用新型采用的技术方案是:一种二次对位压头自动补偿压接显示屏自动点灯检测装置,包括机架、若干搬运组件以及压接补偿点亮检测单元;所述压接补偿点亮检测单元两侧分别设置有上料单元以及下料单元,所述上料单元包括多组产品上料组件以及上料位移组件,所述上料单元与压接补偿点亮检测单元之间依次设置有大视野相机组件、出料扫码组件以及初步精定位组件,所述初步精定位组件包括用于拍摄CELL产品上标记点的CCD相机,所述压接补偿点亮检测单元包括转盘上料组件、视觉主相机组件以及压接补偿组件,检测完成的CELL产品通过所述搬运组件移送至下料单元进行出料分拣,所述下料单元包括多个提升装置以及托盘上料机构。In order to achieve the above purpose, the technical solution adopted by the utility model is: a secondary alignment pressure head automatic compensation crimping display automatic lighting detection device, including a frame, a number of handling components and a crimping compensation lighting detection unit; Both sides of the crimping compensation lighting detection unit are respectively provided with a loading unit and an unloading unit. The loading unit includes multiple sets of product feeding components and loading displacement components. A large field of view camera assembly, a discharge scanning code assembly, and a preliminary fine positioning assembly are sequentially arranged between the detection units. The preliminary fine positioning assembly includes a CCD camera for shooting marking points on the CELL product, and the crimping compensation light detection The unit includes a turntable loading component, a visual main camera component, and a crimping compensation component. The CELL products that have been detected are transferred to the unloading unit through the handling component for sorting. The unloading unit includes multiple lifting devices and trays Feeding mechanism.
进一步的,所述产品上料组件包括竖直驱动件以及通过固定支架与其滑动连接的旋转支架,所述旋转支架包括固定底座以及若干旋转侧板,所述CELL产品放置在卡夹内,两个所述旋转侧板与固定底板一以及固定底板二构成供装有多层卡夹的卡塞放入的限定空间。Further, the product feeding assembly includes a vertical drive and a rotating bracket slidingly connected to it through a fixed bracket. The rotating bracket includes a fixed base and a number of rotating side plates. The CELL product is placed in the clip, two The rotating side plate, the first fixed base plate and the second fixed base plate form a limited space for inserting the plugs equipped with multi-layer clamps.
进一步的,所述旋转侧板通过旋转轴与固定底座转动连接,所述固定底座上水平设置有驱动所述固定底板一转动的旋转电机,所述固定底板二背离卡塞的一侧设置有若干旋转气缸,所述旋转气缸活塞杆缩回,带动其顶部的限位板向下移动,将卡塞压紧在固定底板一上。初始状态,工作人员将装有多层卡夹的卡塞放置在上述限定空间内,此时的卡塞与放置的限定空间成水平状态,且旋转气缸活塞杆缩回,将卡塞压紧在限定空间内,当卡夹放置完成后,旋转电机开始工作,驱动固定底板一以及其上的卡塞转动呈与地面垂直状态,便于丫杈机构取料。Further, the rotating side plate is rotatably connected to the fixed base through a rotating shaft, and a rotating motor is horizontally arranged on the fixed base to drive the rotation of the
进一步的,所述上料位移组件包括位移支架以及丫杈机构,所述丫杈机构通过Y轴驱动模组一与位移支架活动连接,所述Y轴驱动模组一沿机架的宽度方向设置,所述丫杈机构包括X轴驱动模组一、吸板以及多个位于所述吸板上表面的吸盘,所述X轴驱动模组一与Y轴驱动模组一长度方向所在的直线相垂直,所述X轴驱动模组一驱动所述吸盘移至产品上料组件下方,以吸取装有CELL产品的卡夹。所述丫杈机构每取完一层卡夹,上述竖直驱动件则驱动固定支架向下移动一个卡夹的厚度距离,直至卡夹上料完毕。Further, the loading displacement assembly includes a displacement bracket and a bifurcated mechanism, and the bifurcated mechanism is movably connected with the displacement bracket through a Y-
进一步的,所述搬运组件包括气控组件、焊接底座以及位于所述焊接底座上的四轴机器人,所述四轴机器人手臂端设置有吸料板,所述吸料板下表面设置有多个用于吸取CELL产品的吸嘴一,所述上料单元与出料扫码组件之间设置有传送带,所述吸料板吸取CELL产品并移送至出料扫码组件上方进行扫码,若能够扫描识别出CELL产品上的序列号则可进入下一工位,若无法被识别则不符合生产要求,四轴机器人会将该残次品放置在传送带上,统一传送收集。Further, the handling assembly includes an air control assembly, a welding base, and a four-axis robot located on the welding base, the end of the arm of the four-axis robot is provided with a suction plate, and the lower surface of the suction plate is provided with a plurality of
进一步的,所述初步精定位组件还包括精定位焊接架,所述精定位焊接架上设置有位移机构,所述位移机构能驱动多个CCD相机移动,以对移送至其上方的CELL产品进行拍摄。通过所述CCD相机对CELL产品上的标记点进行拍摄,实现对标记点的初次精定位。Further, the preliminary fine positioning assembly also includes a fine positioning welding frame, the fine positioning welding frame is provided with a displacement mechanism, and the displacement mechanism can drive a plurality of CCD cameras to move, so as to carry out the CELL product transferred to it. shoot. The marking points on the CELL product are photographed by the CCD camera to realize the initial precise positioning of the marking points.
进一步的,所述转盘上料组件包括驱动马达以及多个转盘本体,所述驱动马达驱动转盘本体转动,使位于所述转盘本体上的可拆卸产品治具转动进出所述暗室,所述视觉主相机组件包括若干视觉相机,若干所述视觉相机通过两轴移动机构与暗室内壁活动连接,所述暗室底部设置有减震平台,所述减震平台为大理石材质,其中所述大理石台面底部的减震垫板,能够有效提高该检测机构的稳定性以及使用寿命,充分发挥该检测机构的检测效果。Further, the turntable feeding assembly includes a drive motor and a plurality of turntable bodies, the drive motor drives the turntable body to rotate, so that the detachable product fixtures on the turntable body rotate into and out of the dark room, and the visual main body The camera assembly includes several visual cameras, which are movably connected to the inner wall of the darkroom through a two-axis moving mechanism, and a shock-absorbing platform is provided at the bottom of the darkroom, and the shock-absorbing platform is made of marble, and the shock-absorbing platform at the bottom of the marble countertop is The shock pad can effectively improve the stability and service life of the detection mechanism, and give full play to the detection effect of the detection mechanism.
经过初次精定位的CELL产品被放置在产品治具上,并在驱动马达的驱动作用下转动进入暗室内部,视觉相机可以根据初次精定位的CELL产品上标记点的位置由两轴移动机构移动至相应位置,提前进行点亮检测准备,所述视觉相机能够自动识别CELL产品表面是否存在脏污或灰尘等现象。The CELL product that has been finely positioned for the first time is placed on the product fixture, and rotates into the darkroom under the drive of the drive motor. The visual camera can be moved by the two-axis moving mechanism to the The corresponding position is prepared for lighting detection in advance, and the vision camera can automatically identify whether there is dirt or dust on the surface of the CELL product.
进一步的,所述压接补偿组件包括调节对位相机位置的位移调节机构、驱动调节模块以及压头模块,所述位移调节机构包括沿机架长度方向设置的横向驱动模组以及沿所述机架宽度方向设置的纵向驱动模组,所述驱动调节模块包括Z轴驱动模组、X轴驱动模组二、Y轴驱动模组二以及旋转驱动模组,所述压头模块包括与旋转驱动模组驱动端固定连接的压板,所述压板底部设置有压接探针组,所述Z轴驱动模组与横向驱动模组的下端面固定连接。Further, the crimp compensation assembly includes a displacement adjustment mechanism for adjusting the position of the alignment camera, a drive adjustment module, and an indenter module. The displacement adjustment mechanism includes a transverse drive module arranged along the length direction of the machine frame and a A vertical drive module set in the width direction of the frame, the drive adjustment module includes a Z-axis drive module, an X-axis drive module two, a Y-axis drive module two and a rotary drive module, and the indenter module includes a rotary drive module The drive end of the module is fixedly connected to the pressing plate, and the bottom of the pressing plate is provided with a crimping probe set, and the Z-axis driving module is fixedly connected to the lower end surface of the horizontal driving module.
根据初次精定位时CCD相机拍摄的标记点的位置,位移调节机构将对位相机、驱动调节模块以及压头模块移动至CELL产品上方,设置的4个对位相机对两组CELL产品以及压头模块上的标记点同时进行拍摄,分别记录CELL产品上的标记点位以及压头模块上的标记点位,并将记录的两个标记点位进行比对,以便于通过驱动调节模块自动对下压点亮CELL产品的压头模块位置进行补偿,补偿后的压头模块上的标记点位与CELL产品上的标记点位相一致,其中通过Z轴驱动模组调整压接探针组与CELL产品上下之间的距离,通过X轴驱动模组二以及Y轴驱动模组二调整压接探针组在水平方向上的位置,通过旋转驱动模组调整压接探针组与CELL产品的接触角度,经过上述补偿调节能够保证下压时精确点亮CELL产品。According to the position of the mark point captured by the CCD camera during the initial precise positioning, the displacement adjustment mechanism moves the alignment camera, drive adjustment module and indenter module to the top of the CELL product, and the four alignment cameras are set to match the two sets of CELL products and the indenter. The marking points on the module are photographed at the same time, and the marking points on the CELL product and the marking points on the indenter module are respectively recorded, and the two recorded marking points are compared to facilitate the automatic alignment through the drive adjustment module. Press and light up the position of the indenter module of the CELL product to compensate, and the marked point on the compensated indenter module is consistent with the marked point on the CELL product. The Z-axis drive module adjusts the crimping probe set and the CELL product. The distance between the top and bottom is adjusted by the
进一步的,多个所述提升装置沿机架的宽度方向依次排列设置,所述提升装置包括提升架以及驱动其上下移动的升降机构,所述提升架上设置有托盘,所述提升架的底部设置有调距组件,所述调距组件包括手摇组件以及沿提升架宽度方向水平设置的正向丝杆以及反向丝杆,所述手摇组件转动轴顶端通过一换向器与正向丝杆以及反向丝杆相连接,所述正向丝杆与反向丝杆远离手摇组件的一端通过移动底座与线规滑动连接,当所述手摇组件转动时,所述正向丝杆以及反向丝杆转动,并带动位于所述移动底座上的若干限位轴朝向靠近或远离托盘的方向移动,每根所述限位轴的顶部均设置有一传感器。Further, a plurality of the lifting devices are arranged in sequence along the width direction of the rack, the lifting devices include a lifting frame and a lifting mechanism for driving it to move up and down, the lifting frame is provided with a tray, and the bottom of the lifting frame A distance adjustment assembly is provided, and the distance adjustment assembly includes a hand assembly and a forward screw and a reverse screw arranged horizontally along the width direction of the lifting frame. The screw rod and the reverse screw rod are connected, and the end of the forward screw rod and the reverse screw rod away from the hand-operated assembly is slidingly connected with the wire gauge through the moving base. When the hand-operated assembly rotates, the forward screw The rod and the reverse screw mandrel rotate, and drive a plurality of limit shafts located on the moving base to move towards or away from the pallet, and a sensor is arranged on the top of each limit shaft.
所述提升架设置有四个,其中两个用于放置检测合格的CELL产品,另外两个分别放置检测不合格的CELL产品以及用于承接检测后的CELL产品的空托盘,所述升降机构为升降模组或升降气缸,只要能实现提升架的上下移动即可,根据不同CELL产品的大小需要匹配不同的托盘,因此需要适时调整限位轴的位置,通过转动手摇组件使正向丝杆以及反向丝杆转动,从而带动位于所述移动底座上的若干限位轴朝向靠近或远离托盘的方向移动,实现放置CELL产品的空间大小调整,当提升架上叠放满装有CELL产品的托盘后,传感器感应并发出警报,提醒工作人员将所有托盘取走。There are four lifting racks, two of which are used to place qualified CELL products, and the other two are respectively placed to place unqualified CELL products and empty trays for accepting detected CELL products. The lifting mechanism is As long as the lifting module or lifting cylinder can move the lifting frame up and down, different trays need to be matched according to the size of different CELL products, so it is necessary to adjust the position of the limit shaft in a timely manner. And reverse screw rotation, thereby driving a number of limit shafts located on the mobile base to move towards or away from the pallet, so as to realize the adjustment of the space for placing CELL products. When the lifting frame is stacked full of CELL products After the trays are removed, the sensor senses and sends out an alarm to remind the staff to remove all the trays.
进一步的,所述托盘装置包括上料支架,所述上料支架上沿其长度方向设置有皮带驱动模组,所述皮带驱动模组驱动气缸固定架往返移动,所述气缸固定架上竖直设置有一伸缩气缸,所述伸缩气缸活塞杆顶端设置有一连接固定板,所述连接固定板下端面设置有若干吸嘴二。通过所述皮带驱动模组驱动吸嘴二往返移动,能够将空托盘移送至缺少托盘的其他提升架上,实现装载CELL产品托盘的自动上料。Further, the tray device includes a feeding bracket, on which a belt drive module is arranged along its length direction, and the belt driving module drives the cylinder fixing frame to move back and forth, and the cylinder fixing frame is vertically A telescopic cylinder is provided, and a connection fixing plate is provided at the top of the piston rod of the telescopic cylinder, and a plurality of suction nozzles are provided on the lower end surface of the connection fixing plate. The belt drive module drives the
本实用新型的有益效果:The beneficial effects of the utility model:
本实用新型通过上料单元、大视野相机组件、出料扫码组件、初步精定位组件、压接补偿点亮检测单元以及下料单元的相互配合,通过所述上料单元对CELL产品进行自动上料,所述搬运组件依次将CELL产品移动至大视野相机组件、出料扫码组件、初步精定位组件以及压接补偿点亮检测单元进行CELL相机的自动检测,检测完成后再通过搬运组件移动至下料单元进行分拣下料,有效提高CELL产品检测的精确性,提高对CELL产品的检测效率。In the utility model, through the mutual cooperation of the feeding unit, the large-view camera assembly, the discharge scanning code assembly, the preliminary fine positioning assembly, the crimping compensation lighting detection unit, and the unloading unit, the CELL product is automatically controlled by the feeding unit. Loading, the handling component sequentially moves the CELL product to the large-view camera component, the output scanning component, the preliminary fine positioning component, and the crimping compensation lighting detection unit for automatic detection of the CELL camera. After the detection is completed, it passes through the handling component Move to the unloading unit for sorting and unloading, which can effectively improve the accuracy of CELL product detection and improve the detection efficiency of CELL products.
附图说明Description of drawings
图1为本实用新型一实施例的整体结构轴侧图;Fig. 1 is the overall structure axonometric view of an embodiment of the utility model;
图2为图1中A的放大结构示意图;Fig. 2 is the schematic diagram of the enlarged structure of A in Fig. 1;
图3为本实用新型一实施例的产品上料组件结构示意图;Fig. 3 is a schematic structural diagram of a product feeding assembly according to an embodiment of the present invention;
图4为本实用新型一实施例的上料位移组件结构示意图;Fig. 4 is a schematic structural diagram of a feeding displacement assembly according to an embodiment of the present invention;
图5为本实用新型一实施例的初步精定位组件结构示意图;Fig. 5 is a schematic structural diagram of a preliminary fine positioning component of an embodiment of the present invention;
图6为本实用新型一实施例的压接补偿点亮检测单元结构示意图;Fig. 6 is a schematic structural diagram of a crimping compensation lighting detection unit according to an embodiment of the present invention;
图7为本实用新型一实施例的转盘上料组件结构示意图;Fig. 7 is a schematic structural diagram of a turntable feeding assembly according to an embodiment of the present invention;
图8为本实用新型一实施例的压接补偿点亮检测单元另一视角结构示意图;Fig. 8 is a structural schematic diagram of another viewing angle of the crimp compensation lighting detection unit according to an embodiment of the present invention;
图9为本实用新型一实施例的视觉主相机组件结构示意图;Fig. 9 is a schematic structural diagram of a main visual camera assembly according to an embodiment of the present invention;
图10为本实用新型一实施例的位移调节机构结构示意图;Fig. 10 is a structural schematic diagram of a displacement adjustment mechanism according to an embodiment of the present invention;
图11为本实用新型一实施例的压接补偿组件部分结构示意图;Fig. 11 is a partial structural diagram of a crimping compensation assembly according to an embodiment of the present invention;
图12为本实用新型一实施例的下料单元部分结构示意图;Fig. 12 is a partial structural schematic diagram of the unloading unit according to an embodiment of the present invention;
图13为图12中B的放大结构示意图;Fig. 13 is a schematic diagram of an enlarged structure of B in Fig. 12;
图14为本实用新型一实施例的托盘上料机构结构示意图;Fig. 14 is a schematic structural diagram of a tray feeding mechanism according to an embodiment of the present invention;
图中:1、机架;2、上料单元;21、产品上料组件;211、竖直驱动件;212、固定支架;213、旋转轴;214、卡塞;215、旋转支架;2151、旋转侧板;2152、固定底座;216、限位板;217、旋转气缸;218、旋转电机;22、上料位移组件;221、位移支架;222、丫杈机构;2221、吸板、2222、吸盘;2223、X轴驱动模组一;223、Y轴驱动模组一;3、搬运组件;31、四轴机器人;32、吸嘴一;33、焊接底座;34、气控组件;4、大视野相机组件;5、出料扫码组件;6、传送带;7、初步精定位组件;71、精定位焊接架;72、位移机构;73、CCD相机;8、压接补偿点亮检测单元;81、转盘上料组件;811、驱动马达;812、转盘本体;813、产品治具;82、暗室;83、视觉主相机组件;831、两轴移动机构;832、视觉相机;84、压接补偿组件;841、位移调节机构;8411、横向驱动模组;8412、纵向驱动模组;842、对位相机;843、Z轴驱动模组;844、X轴驱动模组二;845、Y轴驱动模组二;846、旋转驱动模组;847、压头模块;8471、压板;8472、压接探针组;9、减震平台;10、下料单元;101、升降机构;102、提升架;103、调距组件;1031、手摇组件;1032、正向丝杆;1033、反向丝杆;1034、限位轴;1035、移动底座;1036、换向器;105、托盘上料机构;1051、上料支架;1052、皮带驱动模组;1053、伸缩气缸;1054、气缸固定架;1055、吸嘴二;1056、连接固定板。In the figure: 1. rack; 2. feeding unit; 21. product feeding assembly; 211. vertical drive; 212. fixed bracket; 213. rotating shaft; 214. jamming; 215. rotating bracket; Rotating side plate; 2152, fixed base; 216, limit plate; 217, rotating cylinder; 218, rotating motor; 22, feeding displacement assembly; 221, displacement bracket; Suction cup; 2223,
具体实施方式Detailed ways
下面结合附图对本实用新型的较佳实施例进行详细阐述,以使本实用新型的优点和特征能更易于被本领域技术人员理解,从而对本实用新型的保护范围做出更为清楚明确的界定。The preferred embodiments of the utility model will be described in detail below in conjunction with the accompanying drawings, so that the advantages and characteristics of the utility model can be more easily understood by those skilled in the art, so that the protection scope of the utility model can be defined more clearly .
参见附图1至14所示,本实施例中的一种二次对位压头自动补偿压接显示屏自动点灯检测装置,包括机架1、若干搬运组件3以及压接补偿点亮检测单元8;所述压接补偿点亮检测单元8两侧分别设置有上料单元2以及下料单元10,所述上料单元2包括多组产品上料组件21以及上料位移组件22,所述上料单元2与压接补偿点亮检测单元8之间依次设置有大视野相机组件4、出料扫码组件5以及初步精定位组件7,所述初步精定位组件7包括用于拍摄CELL产品上标记点的CCD相机73,所述压接补偿点亮检测单元8包括转盘上料组件81、视觉主相机组件83以及压接补偿组件84,检测完成的CELL产品通过所述搬运组件3移送至下料单元10进行出料分拣,所述下料单元10包括多个提升装置以及托盘上料机构105。Referring to Figures 1 to 14, a secondary alignment head automatic compensation crimping display automatic lighting detection device in this embodiment includes a
所述上料位移组件22将从产品上料组件21上吸取的CELL产品移送至大视野相机14下方,通过所述大视野相机14对其进行拍摄以及初步定位,便于搬运组件3上的四轴机器人31获取抓取CELL产品的位置坐标,接着搬运组件3将CELL产品吸取至出料扫码组件5上方,进行CELL产品序列号的扫描,扫描不成功的CELL产品即为不合格产品,直接放置在传送带6上统一进行次品收集,而扫描成功的CELL产品则会被搬运组件3移送至初步精定位组件7上方,通过CCD相机73对CELL产品上的标记点进行第一次精定位拍摄,并记录标记点坐标,随后由搬运组件3放置在产品治具813上,所述转盘上料组件81将CELL产品转动进入暗室82,通过压接补偿组件84以及视觉主相机组件83的相互配合对移动至CELL产品上方的压头模块847进行位置补偿以及补偿后的压接点亮检测,最后检测完成的CELL产品根据合格与不合格由搬运组件3移送至下料单元10进行出料分拣。The feeding
参见附图3,所述产品上料组件21包括竖直驱动件211以及通过固定支架212与其滑动连接的旋转支架215,所述旋转支架215包括固定底座2152以及若干旋转侧板2151,所述CELL产品放置在卡夹内,两个所述旋转侧板2151与固定底板一以及固定底板二构成供装有多层卡夹的卡塞214放入的限定空间。Referring to the accompanying drawing 3, the
参见附图3,所述旋转侧板2151通过旋转轴213与固定底座2152转动连接,所述固定底座2152上水平设置有驱动所述固定底板一转动的旋转电机218,所述固定底板二背离卡塞214的一侧设置有若干旋转气缸217,所述旋转气缸217活塞杆缩回,带动其顶部的限位板216向下移动,将卡塞214压紧在固定底板一上。初始状态,工作人员将装有多层卡夹的卡塞214放置在上述限定空间内,此时的卡塞214与放置的限定空间成水平状态,且旋转气缸217活塞杆缩回,将卡塞214压紧在限定空间内,当卡夹放置完成后,旋转电机218开始工作,驱动固定底板一以及其上的卡塞214转动呈与地面垂直状态,便于丫杈机构222取料。Referring to accompanying drawing 3, described rotating
参见附图1与4,所述上料位移组件22包括位移支架221以及丫杈机构222,所述丫杈机构222通过Y轴驱动模组一223与位移支架221活动连接,所述Y轴驱动模组一223沿机架1的宽度方向设置,所述丫杈机构222包括X轴驱动模组一2223、吸板2221以及多个位于所述吸板2221上表面的吸盘2222,所述X轴驱动模组一2223与Y轴驱动模组一223长度方向所在的直线相垂直,所述X轴驱动模组一2223驱动所述吸盘2222移至产品上料组件21下方,以吸取装有CELL产品的卡夹。所述丫杈机构222从卡塞214下方开始取料,每取完一层卡夹,上述竖直驱动件211则驱动固定支架212向下移动一个卡夹的厚度距离,直至卡夹上料完毕,所述竖直驱动件211为竖直升降气缸或竖直模组,只要能实现固定支架212的上下移动即可。Referring to accompanying
参见附图14,所述搬运组件3包括气控组件34、焊接底座33以及位于所述焊接底座33上的四轴机器人31,所述四轴机器人31手臂端设置有吸料板,所述吸料板下表面设置有多个用于吸取CELL产品的吸嘴一32,所述上料单元2与出料扫码组件5之间设置有传送带6,所述吸料板吸取CELL产品并移送至出料扫码组件5上方进行扫码,若能够扫描识别出CELL产品上的序列号则可进入下一工位,若无法被识别则不符合生产要求,四轴机器人31会将该残次品放置在传送带6上,统一传送收集。14, the handling
参见附图5,所述初步精定位组件7还包括精定位焊接架71,所述精定位焊接架71上设置有位移机构72,所述位移机构72能驱动多个CCD相机73移动,以对移送至其上方的CELL产品进行拍摄。通过所述CCD相机73对CELL产品上的标记点进行拍摄,实现对标记点的初次精定位。Referring to accompanying drawing 5, described preliminary
参见附图7,所述转盘上料组件81包括驱动马达811以及多个转盘本体812,所述驱动马达811驱动转盘本体812转动,使位于所述转盘本体812上的可拆卸产品治具813转动进出所述暗室82,所述视觉主相机组件83包括若干视觉相机832,若干所述视觉相机832通过两轴移动机构831与暗室82内壁活动连接,所述暗室82底部设置有减震平台9,所述减震平台9为大理石材质,其中所述大理石台面底部的减震垫板,能够有效提高该检测机构的稳定性以及使用寿命,充分发挥该检测机构的检测效果。7, the
经过初次精定位的CELL产品被放置在产品治具813上,并在驱动马达811的驱动作用下转动进入暗室82内部,视觉相机832可以根据初次精定位的CELL产品上标记点的位置由两轴移动机构831移动至相应位置,提前进行点亮检测准备,所述视觉相机832能够自动识别CELL产品表面是否存在脏污或灰尘等现象。The CELL product that has been precisely positioned for the first time is placed on the
参见附图6至11,所述压接补偿组件84包括调节对位相机842位置的位移调节机构841、驱动调节模块以及压头模块847,所述位移调节机构841包括沿机架1长度方向设置的横向驱动模组8411以及沿所述机架1宽度方向设置的纵向驱动模组8412,所述驱动调节模块包括Z轴驱动模组843、X轴驱动模组二844、Y轴驱动模组二845以及旋转驱动模组846,所述压头模块847包括与旋转驱动模组846驱动端固定连接的压板8471,所述压板8471底部设置有压接探针组8472,所述Z轴驱动模组843与横向驱动模组8411的下端面固定连接。Referring to accompanying drawings 6 to 11, the crimping
根据初次精定位时CCD相机73拍摄的标记点的位置,位移调节机构841将对位相机842、驱动调节模块以及压头模块847移动至CELL产品上方,设置的4个对位相机842对两组CELL产品以及压头模块847上的标记点同时进行拍摄,分别记录CELL产品上的标记点位以及压头模块847上的标记点位,并将记录的两个标记点位进行比对,以便于通过驱动调节模块自动对下压点亮CELL产品的压头模块847位置进行补偿,补偿后的压头模块847上的标记点位与CELL产品上的标记点位相一致,其中通过Z轴驱动模组843调整压接探针组8472与CELL产品上下之间的距离,通过X轴驱动模组二844以及Y轴驱动模组二845调整压接探针组8472在水平方向上的位置,通过旋转驱动模组846调整压接探针组8472与CELL产品的接触角度,经过上述补偿调节能够保证下压时精确点亮CELL产品。According to the position of the mark point captured by the CCD camera 73 during the initial fine positioning, the displacement adjustment mechanism 841 moves the alignment camera 842, the drive adjustment module and the indenter module 847 to the top of the CELL product, and the four alignment cameras 842 are set up for two groups The marking points on the CELL product and the indenter module 847 are photographed at the same time, respectively record the marking points on the CELL product and the marking points on the indenter module 847, and compare the two recorded marking points, so that The position of the indenter module 847 that presses down to light up the CELL product is automatically compensated by the drive adjustment module, and the position of the marked point on the indenter module 847 after compensation is consistent with the position of the marked point on the CELL product, wherein the module is driven by the Z axis 843 adjusts the distance between the crimping probe set 8472 and the CELL product up and down, adjusts the position of the crimping probe set 8472 in the horizontal direction through the X-axis drive module 2 844 and the Y-axis drive module 2 845, and drives through the rotation The module 846 adjusts the contact angle between the crimping probe set 8472 and the CELL product, and through the above-mentioned compensation adjustment, it can ensure that the CELL product is accurately lit when pressing down.
参见附图12至14,多个所述提升装置沿机架1的宽度方向依次排列设置,所述提升装置包括提升架102以及驱动其上下移动的升降机构101,所述提升架102上设置有托盘,所述提升架102的底部设置有调距组件103,所述调距组件103包括手摇组件1031以及沿提升架102宽度方向水平设置的正向丝杆1032以及反向丝杆1033,所述手摇组件1031转动轴顶端通过一换向器1036与正向丝杆1032以及反向丝杆1033相连接,所述正向丝杆1032与反向丝杆1033远离手摇组件1031的一端通过移动底座1035与线规滑动连接,当所述手摇组件1031转动时,所述正向丝杆1032以及反向丝杆1033转动,并带动位于所述移动底座1035上的若干限位轴1034朝向靠近或远离托盘的方向移动,每根所述限位轴1034的顶部均设置有一传感器。Referring to accompanying drawings 12 to 14, a plurality of said lifting devices are arranged sequentially along the width direction of the
所述提升架102设置有四个,其中两个用于放置检测合格的CELL产品,另外两个分别放置检测不合格的CELL产品以及用于承接检测后的CELL产品的空托盘,所述升降机构101为升降模组或升降气缸,只要能实现提升架102的上下移动即可,根据不同CELL产品的大小需要匹配不同的托盘,因此需要适时调整限位轴1034的位置,通过转动手摇组件1031使正向丝杆1032以及反向丝杆1033转动,从而带动位于所述移动底座1035上的若干限位轴1034朝向靠近或远离托盘的方向移动,实现放置CELL产品的空间大小调整,当提升架102上叠放满装有CELL产品的托盘后,传感器感应并发出警报,提醒工作人员将所有托盘取走。There are four lifting
参见附图12至14,所述托盘装置包括上料支架1051,所述上料支架1051上沿其长度方向设置有皮带驱动模组1052,所述皮带驱动模组1052驱动气缸固定架1054往返移动,所述气缸固定架1054上竖直设置有一伸缩气缸1053,所述伸缩气缸1053活塞杆顶端设置有一连接固定板1056,所述连接固定板1056下端面设置有若干吸嘴二1055。通过所述皮带驱动模组1052驱动吸嘴二1055往返移动,能够将空托盘移送至缺少托盘的其他提升架102上,实现装载CELL产品托盘的自动上料。Referring to accompanying drawings 12 to 14, the tray device includes a
以上实施方式只为说明本实用新型的技术构思及特点,其目的在于让熟悉此项技术的人了解本实用新型的内容并加以实施,并不能以此限制本实用新型的保护范围,凡根据本实用新型精神实质所做的等效变化或修饰,都应涵盖在本实用新型的保护范围内。The above embodiments are only to illustrate the technical conception and characteristics of the present utility model. Equivalent changes or modifications made by the spirit of the utility model shall fall within the protection scope of the utility model.
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116300166A (en) * | 2023-05-17 | 2023-06-23 | 成都思越智能装备股份有限公司 | Multi-station detection mechanism and detection device for LCD screen |
| CN116713718A (en) * | 2023-06-27 | 2023-09-08 | 精创(深圳)装备有限公司 | Shielding cover pressing system |
| CN116944075A (en) * | 2023-07-28 | 2023-10-27 | 深圳市亿泰光电有限公司 | Detection equipment for display screen and detection method thereof |
| CN117420702A (en) * | 2023-12-18 | 2024-01-19 | 德州市产品质量标准计量研究院 | Be applied to automatic crimping tool that shows to detect |
| CN117471072A (en) * | 2023-12-27 | 2024-01-30 | 深圳市众志自动化设备有限公司 | Automatic detection device and detection method for display screen glass |
| CN120891306A (en) * | 2025-09-26 | 2025-11-04 | 苏州光斯奥光电科技有限公司 | A high-precision vehicle-mounted screen electrical testing device |
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Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116300166A (en) * | 2023-05-17 | 2023-06-23 | 成都思越智能装备股份有限公司 | Multi-station detection mechanism and detection device for LCD screen |
| CN116713718A (en) * | 2023-06-27 | 2023-09-08 | 精创(深圳)装备有限公司 | Shielding cover pressing system |
| CN116944075A (en) * | 2023-07-28 | 2023-10-27 | 深圳市亿泰光电有限公司 | Detection equipment for display screen and detection method thereof |
| CN117420702A (en) * | 2023-12-18 | 2024-01-19 | 德州市产品质量标准计量研究院 | Be applied to automatic crimping tool that shows to detect |
| CN117420702B (en) * | 2023-12-18 | 2024-03-12 | 德州市产品质量标准计量研究院 | Be applied to automatic crimping tool that shows to detect |
| CN117471072A (en) * | 2023-12-27 | 2024-01-30 | 深圳市众志自动化设备有限公司 | Automatic detection device and detection method for display screen glass |
| CN120891306A (en) * | 2025-09-26 | 2025-11-04 | 苏州光斯奥光电科技有限公司 | A high-precision vehicle-mounted screen electrical testing device |
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