CN218687983U - Drainage buffer device for drying machine and drying machine - Google Patents

Drainage buffer device for drying machine and drying machine Download PDF

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Publication number
CN218687983U
CN218687983U CN202222691881.9U CN202222691881U CN218687983U CN 218687983 U CN218687983 U CN 218687983U CN 202222691881 U CN202222691881 U CN 202222691881U CN 218687983 U CN218687983 U CN 218687983U
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Prior art keywords
chamber
drain
buffer
inlet
spoiler
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CN202222691881.9U
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Inventor
邹联
左勇
李军
欧阳雁群
周志伟
付岳峰
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Hunan Valing Energy Saving Power Generation Co ltd
Lysteel Co Ltd
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Hunan Valing Energy Saving Power Generation Co ltd
Lysteel Co Ltd
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Abstract

The utility model relates to a drainage buffer for desiccator, including buffer tank and vortex subassembly. The buffer tank has inner chamber, entry and export, and entry and export are located the lateral wall of inner chamber, and the entry be used for with manual valve intercommunication, the export be used for with the filter intercommunication, the vortex subassembly sets up in the inner chamber to separate into first cushion chamber and the second cushion chamber of mutual intercommunication with the inner chamber, entry and first cushion chamber intercommunication, and the entry sets up with the inner wall of first cushion chamber relatively, export and second cushion chamber intercommunication. Through setting up foretell drainage buffer, because entry and export all are located the lateral wall of inner chamber, and first cushion chamber and second cushion chamber can cushion the speed reduction to rivers to can make the impurity part that carries sink into the bottom of inner chamber in the rivers, reduce the impurity that gets into the filter, and then avoid appearing the condition that the filter needs frequent washing, reduce the maintenance cost. The utility model discloses still relate to a desiccator.

Description

Drainage buffer device for drying machine and drying machine
Technical Field
The utility model relates to a desiccator drainage technical field especially relates to a drainage buffer and desiccator for desiccator.
Background
Most of industrial compressed air in the factory area is pressurized by a centrifugal air compressor and then is delivered to various air points. Part of the air points are used for drying and compressing air according to the requirements of the production process, and therefore, a drier is arranged at the outlet of the centrifugal air compressor. The drier is provided with a drain valve, and a Y-shaped filter is arranged in front of the drain valve.
As the drying agent is pulverized, and the rust on the inner layer of the pipeline and the equipment falls off, a large amount of impurities are carried in water flow and enter the Y-shaped filter, the Y-shaped filter is easily blocked and cannot be drained normally, the Y-shaped filter needs to be cleaned frequently in order to recover the drainage of the Y-shaped filter, and the maintenance cost is high.
SUMMERY OF THE UTILITY MODEL
In view of the above, it is necessary to provide a drain buffer device for a dryer and a dryer, which are low in maintenance cost, in order to solve the problem that the Y-type filter needs to be frequently cleaned in the conventional dryer.
A drain buffer for a dryer, comprising:
the buffer tank is provided with an inner cavity, an inlet and an outlet, the inlet and the outlet are positioned on the side wall of the inner cavity, the inlet is used for being communicated with the manual valve, and the outlet is used for being communicated with the filter; and
the vortex subassembly set up in the inner chamber, in order with first cushion chamber and the second cushion chamber that mutual intercommunication was separated into to the inner chamber, the entry with first cushion chamber intercommunication, just the entry with the inner wall of first cushion chamber sets up relatively, the export with second cushion chamber intercommunication.
Through setting up foretell drainage buffer, the water that the desiccator produced gets into the device through manual valve to get into first cushion chamber from the entry, because the inner wall of the first cushion chamber of the rivers flow to of entry input, so first cushion chamber can cushion rivers, and back rivers get into the second cushion chamber, flow to the filter from the export after the buffering of second cushion chamber. Because entry and export all are located the lateral wall of inner chamber, and first cushion chamber and second cushion chamber can cushion the speed reduction to rivers to can make the impurity part that carries in the rivers sink the bottom of inner chamber, reduce the impurity that gets into the filter, and then avoid appearing the condition that the filter needs frequent washing, reduce the maintenance cost.
In one embodiment, the level of the inlet is not lower than the level of the outlet.
In one embodiment, the buffer tank is also provided with a waste outlet communicated with the inner cavity, and the waste outlet is positioned on the bottom wall of the inner cavity;
the drainage buffer device also comprises a drain valve, and the drain valve is arranged at the waste discharge port and used for controlling the on-off of the waste discharge port.
In one embodiment, the buffer tank comprises a tank body and a cover body, the tank body is provided with an open cavity and the inlet and the outlet which are communicated with the open cavity, and the cover body is detachably connected to the tank body so as to seal the open cavity to form the inner cavity.
In one embodiment, the buffer tank further comprises a connecting piece connected to the tank body, and the cover body is detachably connected to the connecting piece.
In one embodiment, the spoiler assembly includes a first spoiler connected to an inner wall of the inner cavity to divide the inner cavity into the first buffer chamber and the second buffer chamber, and the inlet is disposed opposite to the first spoiler.
In one embodiment, the spoiler assembly further includes a second spoiler connected to an inner wall of the second buffer chamber to divide the second buffer chamber into a first sub-buffer chamber and a second sub-buffer chamber which are communicated with each other, the first sub-buffer chamber is communicated with the first buffer chamber, and the outlet is communicated with the second sub-buffer chamber.
In one embodiment, the first spoiler has a first end connected to the inner cavity and a second end opposite to the first end, the first spoiler is disposed obliquely with respect to the incident direction of the inlet, and the second end faces toward the inlet with respect to the first end.
In one embodiment, the second spoiler has a third end connected to the inner cavity and a fourth end opposite to the third end, the third end being close to the inlet relative to the fourth end;
the first spoiler and the second spoiler are arranged in an angle mode, and an included angle formed by one side of the first buffer cavity enclosed by the first spoiler and one side of the first sub-buffer cavity enclosed by the second spoiler is an obtuse angle.
A dryer comprises a manual valve, a filter, a drain valve and the drain buffering device for the dryer, wherein the drain valve is communicated with the filter and is positioned at the downstream of the filter.
Drawings
In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present application, and for those skilled in the art, other drawings can be obtained according to the drawings without creative efforts.
Fig. 1 is a schematic structural view illustrating a cover removing structure of a drainage buffer device according to an embodiment of the present invention;
FIG. 2 is a schematic top view of the drainage buffer shown in FIG. 1;
fig. 3 is a left side view schematically illustrating the drainage buffer shown in fig. 1.
Description of the reference symbols:
100. a water discharge buffer device; 10. a buffer tank; 20. a spoiler assembly; 11. an inner cavity; 12. an inlet; 13. an outlet; 14. a first buffer chamber; 15. a second buffer chamber; 30. a blowoff valve; 18. a tank body; 19. a connecting member; 21. a first spoiler; 22. a second spoiler; 16. a first sub-buffer chamber; 17. a second sub-buffer cavity; 211. a first end; 212. a second end; 221. a third end; 222. and a fourth end.
Detailed Description
In order to make the above objects, features and advantages of the present invention more comprehensible, embodiments of the present invention are described in detail below with reference to the accompanying drawings. In the following description, numerous specific details are set forth in order to provide a thorough understanding of the present invention. The present invention may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein, as those skilled in the art will be able to make similar modifications without departing from the spirit and scope of the present invention.
In the description of the present invention, it is to be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential", and the like, indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are only for convenience of description and simplicity of description, and do not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore, should not be construed as limiting the present invention.
Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one such feature. In the description of the present invention, "a plurality" means at least two, e.g., two, three, etc., unless specifically limited otherwise.
In the present invention, unless otherwise expressly stated or limited, the terms "mounted," "connected," and "fixed" are to be construed broadly and may, for example, be fixedly connected, detachably connected, or integrally formed; can be mechanically or electrically connected; they may be directly connected or indirectly connected through intervening media, or they may be connected internally or in any other suitable relationship, unless expressly stated otherwise. The specific meaning of the above terms in the present invention can be understood according to specific situations by those skilled in the art.
In the present application, unless expressly stated or limited otherwise, the first feature may be directly on or directly under the second feature or indirectly via intermediate members. Also, a first feature "on," "over," and "above" a second feature may be directly or diagonally above the second feature, or may simply indicate that the first feature is at a higher level than the second feature. A first feature being "under," "below," and "beneath" a second feature may be directly under or obliquely under the first feature, or may simply mean that the first feature is at a lesser elevation than the second feature.
It will be understood that when an element is referred to as being "secured to" or "disposed on" another element, it can be directly on the other element or intervening elements may also be present. When an element is referred to as being "connected" to another element, it can be directly connected to the other element or intervening elements may also be present. The terms "vertical," "horizontal," "upper," "lower," "left," "right," and the like as used herein are for illustrative purposes only and do not denote a unique embodiment.
In order to facilitate understanding of the technical solution of the present invention, the structure of the drainage device of the existing dryer and the existing technical problems are explained herein:
the drainage device of the existing dryer mainly comprises a manual valve, a filter and a drainage valve which are sequentially communicated, wherein the filter is a Y-shaped filter, and the drainage valve is an automatic drainage valve with a physical floater, so that the labor intensity of operators is reduced. The physical float type automatic drain valve is mainly opened by the buoyancy of a float in the drainer, and the liquid level in the drain valve rises and falls corresponding to the opening and closing of the valve. The drain valve can open and close the valve in time according to the change of the liquid level, can better control the liquid level in the air bag, is not easy to cause water accumulation, and can meet the use requirement of a field.
Due to the pulverization of the drying agent and the falling of the rust on the inner layers of the pipeline and the equipment, the impurities with large particles can enter the filter through the manual valve, so that the filter is frequently blocked and cannot be drained normally, the filter needs to be frequently cleaned, and the maintenance cost is high.
Meanwhile, dust with small particles can enter the drain valve through the filter and is accumulated at the sealing opening of the floater of the drain valve, a large amount of dust is easy to accumulate, accumulated dust can form scales or directly block the sealing opening, the scales can cause the sealing opening to be not tight, dry gas is easy to leak under the condition of not draining, and the sealing opening is blocked and cannot drain water.
In order to solve the technical problem, an embodiment of the present invention provides a drainage buffer device for a dryer, which can effectively reduce impurities entering a filter and a drain valve, thereby avoiding the situation that the filter is blocked, the drain valve is not sealed tightly or the sealing port is blocked.
As shown in fig. 1 to 3, the present invention provides a drainage buffer device 100 for a dryer, which includes a buffer tank 10 and a baffle assembly 20.
The buffer tank 10 has an inner cavity 11, an inlet 12 and an outlet 13, wherein the inlet 12 and the outlet 13 are located on the side wall of the inner cavity 11, the inlet 12 is used for communicating with the manual valve, and the outlet 13 is used for communicating with the filter.
The turbulent flow component 20 is arranged in the inner cavity 11 to divide the inner cavity 11 into a first buffer cavity 14 and a second buffer cavity 15 which are communicated with each other, the inlet 12 is communicated with the first buffer cavity 14, and the inlet 12 is arranged opposite to the inner wall of the first buffer cavity 14, so that water flow entering the inlet 12 flows to the inner wall of the first buffer cavity 14, and the outlet 13 is communicated with the second buffer cavity 15.
By providing the above-mentioned drainage buffer device, water generated by the dryer enters the device through the manual valve and enters the first buffer chamber 14 from the inlet 12, and since the water flow input from the inlet 12 flows to the inner wall of the first buffer chamber 14, the first buffer chamber 14 can buffer the water flow, and the water flow enters the second buffer chamber 15 and flows to the filter from the outlet 13 after being buffered by the second buffer chamber 15. Because entry 12 and export 13 all are located the lateral wall of inner chamber 11, and first cushion chamber 14 and second cushion chamber 15 can cushion the speed reduction to rivers to can make the impurity part that carries in the rivers sink into the bottom of inner chamber 11, reduce the impurity that gets into the filter, and then avoid appearing the condition that the filter needs frequent washing, reduce the maintenance cost.
In addition, partial impurities sink into the bottom of the inner cavity 11, dust entering the drain valve can be reduced, a small amount of dust is easy to discharge along with water flow when the drain valve is opened, and accumulation is not easy, so that the situation that the dust is scaled or blocks a sealing opening can be relieved, the service life of the drain valve is prolonged, and the use cost is reduced.
In some embodiments, the buffer tank 10 further has a waste outlet communicating with the inner cavity 11, the waste outlet being located at the bottom wall of the inner cavity 11 for discharging water and impurities accumulated at the bottom of the inner cavity 11.
It will be appreciated that the inlet 12 and outlet 13 are formed in the side walls of the chamber 11 so that water and impurities will inevitably accumulate after entering the chamber 11 and so that a waste outlet is formed to remove water and impurities.
It should be noted that, the bottom wall of inner chamber 11 can adopt funnel-shaped, and the exhaust opening is located the lowest of the bottom wall of inner chamber 11 to ensure that the exhaust opening is got rid of the water and impurity in inner chamber 11 completely.
In some embodiments, the drainage buffer device further comprises a drainage valve 30, and the drainage valve 30 is disposed at the waste discharge port and used for controlling the on-off of the waste discharge port.
Specifically, when the drainage valve 30 is closed, the drainage port is closed and water and impurities are accumulated in the bottom of the inner chamber 11, and when the drainage valve 30 is opened, the drainage port is opened and water and impurities can be discharged from the drainage port.
In practical applications, the blowoff valve 30 is a ball valve.
In some embodiments, the level of the inlet 12 is not lower than the level of the outlet 13 to ensure that water flowing in from the inlet 12 can be discharged from the outlet 13, avoiding backflow of water from the inlet 12.
It will be appreciated that the level of the inlet 12 is preferably higher than the level of the outlet 13.
In some embodiments, the buffer tank 10 includes a tank 18 and a cover, the tank 18 has an open cavity and an inlet 12, an outlet 13 and a waste outlet communicating with the open cavity, and the cover is detachably connected to the tank 18 to enclose the open cavity to form the inner cavity 11.
It should be noted that the open cavity is a cavity with an open end, and the cover is connected to the end with an opening for closing the opening, i.e. closing the open cavity to form the inner cavity 11. It will be understood that the inner chamber 11 is an enclosed open chamber, and the open chamber shown in figure 2 is therefore identified as inner chamber 11.
It should be noted that the cover body is detachably connected to the tank body 18, and when the impurities accumulated at the bottom of the inner cavity 11 need to be removed, the cover body can be detached from the tank body 18, and then the impurities inside the open cavity are cleaned through the opening of the open cavity.
It should be further noted that the situation where the cover body needs to be detached to clean the interior of the open cavity includes, but is not limited to, the situation where the impurity blocks the waste outlet, or the situation where the impurity blocks the waste valve 30.
In some embodiments, the buffer tank 10 further comprises a connector 19, the connector 19 is connected to the tank body 18, and the cover is detachably connected to the connector 19.
In practical application, the connecting member 19 is a flange, and the connecting member 19 is detachably connected with the cover body through bolts.
In some embodiments, the spoiler assembly 20 includes a first spoiler 21, the first spoiler 21 is connected to an inner wall of the inner cavity 11 to divide the inner cavity 11 into the first buffer chamber 14 and the second buffer chamber 15, and the inlet 12 is disposed opposite to the first spoiler 21, so that the water input from the inlet 12 flows to the first spoiler 21, and is decelerated by the first spoiler 21 to buffer the water.
In some embodiments, the spoiler assembly 20 further includes a second spoiler 22, the second spoiler 22 is connected to an inner wall of the second buffer cavity 15 to divide the second buffer cavity 15 into a first sub-buffer cavity 16 and a second sub-buffer cavity 17 which are communicated with each other, and the first sub-buffer cavity 16 is communicated with the first buffer cavity 14, and the outlet 13 is communicated with the second sub-buffer cavity 17.
Thus, the water flow sequentially flows through the first buffer chamber 14, the first sub-buffer chamber 16 and the second sub-buffer chamber 17, so that the water flow is further decelerated, the amount of impurities sinking into the bottom of the inner chamber 11 is further increased, and the impurities entering the filter and the drain valve are reduced.
In some embodiments, the first spoiler 21 has a first end 211 connected to the inner cavity 11 and a second end 212 opposite to the first end 211, the first spoiler 21 is disposed obliquely with respect to the incident direction of the inlet 12, and the second end 212 faces toward the inlet 12 with respect to the first end 211.
It should be explained in conjunction with fig. 2 that the incident direction of the inlet 12 is the flowing direction of the water flowing from the inlet 12, i.e. the direction from right to left in fig. 2, and the first spoiler 21 is disposed obliquely, and the second end 212 is closer to the inlet 12, so that the water flowing to the first spoiler 21 flows toward the sidewall of the inner cavity 11 and then flows back to the first sub-buffer cavity 16, thereby generating turbulence in the first buffer cavity 14 and further reducing the speed of the water.
In some embodiments, the second spoiler 22 has a third end 221 connected to the inner cavity 11 and a fourth end 222 opposite to the third end 221, the third end 221 is close to the inlet 12 opposite to the fourth end 222;
the first spoiler 21 and the second spoiler 22 are disposed at an angle, and an included angle between one side of the first spoiler 21 enclosing the first buffering cavity 14 and one side of the second spoiler 22 enclosing the first sub-buffering cavity 16 is an obtuse angle.
It should be explained that the two included angles between the two plates are two, and the two included angles are complementary, the side of the first spoiler 21 that encloses the first buffer cavity 14 is the upper right side of the first spoiler 21 in fig. 2, and the side of the second spoiler 22 that encloses the first sub-buffer cavity 16 is the top side of the second spoiler 22 in fig. 2, and the included angles of the two sides are obtuse angles, and the included angles corresponding to the complementary included angles are acute angles, that is, the included angle between the side of the first spoiler 21 that encloses the first sub-buffer cavity 16 and the side of the second spoiler 22 that encloses the first sub-buffer cavity 16 is an acute angle.
The first spoiler 21 and the second spoiler 22 are disposed at an angle, so that the water flow path in the inner cavity 11 is more tortuous, the water flow buffering effect is further improved, and the water flow speed is reduced.
In practical application, the cross section of the inner cavity 11 is circular, the second spoiler 22 extends along the radial direction of the inner cavity 11, and an included angle between one side of the first spoiler 21 enclosing the first sub-buffering cavity 16 and one side of the second spoiler 22 enclosing the first sub-buffering cavity 16 is 30 degrees.
Based on foretell drainage buffer for desiccator, the utility model discloses still include a desiccator, this desiccator includes manual valve, filter, drain valve and foretell drainage buffer, and drainage buffer connects between manual valve and filter, drain valve and filter intercommunication, and is located the low reaches of filter.
The inlet 12 and the outlet 13 may be connected to a manual valve and a filter via a flange and a pipe, respectively.
In some embodiments, the dryer further comprises a drying device in communication with the manual valve, the drying device draining water generated upon drying through the manual valve.
The technical features of the embodiments described above may be arbitrarily combined, and for the sake of brevity, all possible combinations of the technical features in the embodiments described above are not described, but should be considered as being within the scope of the present specification as long as there is no contradiction between the combinations of the technical features.
The above-mentioned embodiments only represent several embodiments of the present invention, and the description thereof is specific and detailed, but not to be construed as limiting the scope of the invention. It should be noted that, for those skilled in the art, without departing from the spirit of the present invention, several variations and modifications can be made, which are within the scope of the present invention. Therefore, the protection scope of the present invention should be subject to the appended claims.

Claims (10)

1. A drain buffer device for a dryer, comprising:
the buffer tank is provided with an inner cavity, an inlet and an outlet, the inlet and the outlet are positioned on the side wall of the inner cavity, the inlet is used for being communicated with the manual valve, and the outlet is used for being communicated with the filter; and
the vortex subassembly set up in the inner chamber, in order with first cushion chamber and the second cushion chamber that the inner chamber separated into mutual intercommunication, the entry with first cushion chamber intercommunication, just the entry with the inner wall of first cushion chamber sets up relatively, the export with second cushion chamber intercommunication.
2. The drain buffering device for a drying machine according to claim 1, wherein a level of the inlet is not lower than a level of the outlet.
3. The drain buffer device for the dryer according to claim 1, wherein the buffer tank further has a drain port communicating with the inner cavity, the drain port being located at a bottom wall of the inner cavity;
the drainage buffer device also comprises a drain valve, and the drain valve is arranged at the waste discharge port and used for controlling the on-off of the waste discharge port.
4. The drain cushioning device for a dryer according to claim 1, wherein said surge tank comprises a tank body having an open cavity and said inlet and said outlet communicating with said open cavity, and a cover body detachably connected to said tank body to enclose said open cavity to form said inner cavity.
5. The drain buffering device for a drying machine according to claim 4, wherein the buffering tank further comprises a connector connected to the tank body, and the cover is detachably connected to the connector.
6. The drain buffering device for a drying machine as claimed in claim 1, wherein the flow disturbing member comprises a first flow disturbing plate connected to an inner wall of the inner cavity to divide the inner cavity into the first buffering chamber and the second buffering chamber, and the inlet is disposed opposite to the first flow disturbing plate.
7. The drain buffering device for the drying machine as claimed in claim 6, wherein the flow disturbing member further comprises a second flow disturbing plate connected to an inner wall of the second buffering chamber to divide the second buffering chamber into a first sub-buffering chamber and a second sub-buffering chamber which are communicated with each other, the first sub-buffering chamber is communicated with the first buffering chamber, and the outlet is communicated with the second sub-buffering chamber.
8. The drain buffering device for a drying machine of claim 7, wherein the first spoiler has a first end connected to the inner cavity and a second end opposite to the first end, the first spoiler is disposed obliquely with respect to an incident direction of the inlet, and the second end faces toward the inlet with respect to the first end.
9. The drain buffering device for a drying machine of claim 8, wherein the second spoiler has a third end connected to the inner cavity and a fourth end opposite to the third end, the third end being close to the inlet port opposite to the fourth end;
the first spoiler and the second spoiler are arranged in an angle mode, and an included angle formed by one side of the first buffer cavity enclosed by the first spoiler and one side of the first sub-buffer cavity enclosed by the second spoiler is an obtuse angle.
10. A dryer comprising a manual valve, a filter, a drain valve and a drain buffering device for a dryer according to any one of claims 1 to 9, the drain valve being in communication with the filter and being located downstream of the filter.
CN202222691881.9U 2022-10-13 2022-10-13 Drainage buffer device for drying machine and drying machine Active CN218687983U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202222691881.9U CN218687983U (en) 2022-10-13 2022-10-13 Drainage buffer device for drying machine and drying machine

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202222691881.9U CN218687983U (en) 2022-10-13 2022-10-13 Drainage buffer device for drying machine and drying machine

Publications (1)

Publication Number Publication Date
CN218687983U true CN218687983U (en) 2023-03-24

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Application Number Title Priority Date Filing Date
CN202222691881.9U Active CN218687983U (en) 2022-10-13 2022-10-13 Drainage buffer device for drying machine and drying machine

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CN (1) CN218687983U (en)

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