CN207605544U - Boiler for feed production tail gas cyclone type dedusting and purifying device - Google Patents
Boiler for feed production tail gas cyclone type dedusting and purifying device Download PDFInfo
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Abstract
本实用新型涉及除尘设备技术领域,具体涉及一种饲料生产用锅炉尾气旋风式除尘净化装置。饲料生产用锅炉尾气旋风式除尘净化装置,包括壳体(1)、送风管(2)、温度传感器(3)、排气管(4)、水封槽(5)、水池(6)、进水管(7)、水泵(8)、出水管(9)、控制器(10);该装置结构简单,操作方便,占地面积小,除尘效果好,将喷淋除尘和旋风除尘组合,除尘更彻底。
The utility model relates to the technical field of dust removal equipment, in particular to a boiler exhaust cyclone dust removal and purification device for feed production. Boiler tail gas cyclone dust removal and purification device for feed production, including housing (1), air supply pipe (2), temperature sensor (3), exhaust pipe (4), water seal tank (5), water pool (6), Water inlet pipe (7), water pump (8), water outlet pipe (9), controller (10); the device is simple in structure, easy to operate, small in floor area, and has good dust removal effect. Combined spray dust removal and cyclone dust removal, dust removal more thorough.
Description
技术领域technical field
本实用新型涉及除尘设备技术领域,具体涉及一种饲料生产用锅炉尾气旋风式除尘净化装置。The utility model relates to the technical field of dust removal equipment, in particular to a cyclone type dust removal and purification device for boiler tail gas used in feed production.
背景技术Background technique
旋风除尘器是除尘装置的一类,其除尘机理是使含尘气流作旋转运动,借助于离心力将尘粒从气流中分离并捕集于器壁,再借助重力作用使尘粒落入灰斗。The cyclone dust collector is a kind of dust removal device. The dust removal mechanism is to make the dust-laden air flow rotate, and the dust particles are separated from the air flow by centrifugal force and collected on the wall of the device, and then the dust particles fall into the ash hopper by gravity. .
现用的旋风除尘器属于干式除尘,由于其采用旋风离心力的作用将烟尘中的颗粒物清除,在实际作业中,只能清除烟尘中较大颗粒,对细小尘粒的去除效率较低,除尘不彻底;烟气温度较高,而这些旋风除尘器没有降温功能,若不进行降温处理就排放,会造成大气污染,所以一般还需经其他设备进行降温,增加了尾气处理工序,且增大了设备的占地面积,从而增加了生产成本。另外,旋风除尘器将干燥的颗粒物收集到尘箱中,在清理时又易造成扬尘,产生二次污染。The current cyclone dust collector belongs to dry dust removal. Because it uses the centrifugal force of the cyclone to remove the particles in the dust, in actual operation, it can only remove larger particles in the dust, and the removal efficiency of fine dust particles is low. Incomplete; the flue gas temperature is high, and these cyclone dust collectors have no cooling function. If they are discharged without cooling treatment, air pollution will be caused. Therefore, other equipment is generally required to cool down, which increases the tail gas treatment process and increases The footprint of the equipment is reduced, thereby increasing the production cost. In addition, the cyclone dust collector collects the dry particles into the dust box, which is easy to cause dust and secondary pollution during cleaning.
发明内容Contents of the invention
针对现有技术存在的问题,本实用新型提供一种结构简单,操作方便,占地面积小,除尘效果好,将喷淋除尘和旋风除尘组合,除尘更彻底的饲料生产用锅炉尾气旋风式除尘净化装置。Aiming at the problems existing in the prior art, the utility model provides a boiler tail gas cyclone type dust removal for feed production with simple structure, convenient operation, small floor space, good dust removal effect, combination of spray dust removal and cyclone dust removal, and more thorough dust removal. Purification device.
为实现上述目的,本实用新型所采用的技术解决方案为:饲料生产用锅炉尾气旋风式除尘净化装置,包括壳体、送风管、温度传感器、排气管、水封槽、水池、进水管、水泵、出水管、控制器;In order to achieve the above purpose, the technical solution adopted by the utility model is: boiler tail gas cyclone dust removal and purification device for feed production, including housing, air supply pipe, temperature sensor, exhaust pipe, water seal tank, water pool, water inlet pipe , water pump, outlet pipe, controller;
壳体的顶部侧壁设有与壳体内部切向送风的送风管,送风管内设有温度传感器,壳体顶部设有排气管,壳体的底部外侧设有水封槽,水封槽底部与壳体底部相通,水封槽的顶部侧壁上设有溢水口;壳体和水封槽底部放有少量水,这些水刚好能盖过两者相通的通口,从而形成水封;The top side wall of the housing is provided with an air supply pipe tangential to the inside of the housing, a temperature sensor is provided in the air supply pipe, an exhaust pipe is provided on the top of the housing, and a water seal groove is provided outside the bottom of the housing. The bottom of the water seal tank communicates with the bottom of the shell, and an overflow port is provided on the top side wall of the water seal tank; a small amount of water is placed on the bottom of the shell and the water seal tank, and the water can just cover the opening between the two, thus forming water seal;
水池中间设有隔板,隔板将水池分为沉淀槽和清水槽两部分,隔板上部设有滤水口;水封槽上所设的溢水口通过管道与沉淀槽的顶部接通;There is a partition in the middle of the pool, and the partition divides the pool into two parts: a sedimentation tank and a clear water tank, and a filter port is arranged on the upper part of the partition; the overflow on the water seal tank is connected to the top of the sedimentation tank through a pipe;
进水管的一端接水泵的进水口,另一端伸到清水槽内,出水管的一端接水泵的出水口,另一端分成三根管道分别接入送风管、壳体上部和下部,伸到送风管和壳体内部的出水管上设有喷头,出水管上设有电动阀;One end of the water inlet pipe is connected to the water inlet of the water pump, and the other end extends into the clear water tank. One end of the water outlet pipe is connected to the water outlet of the water pump, and the other end is divided into three pipes, which are respectively connected to the air supply pipe, the upper part and the lower part of the housing, and extend to the air supply pipe. There is a nozzle on the outlet pipe inside the pipe and the shell, and an electric valve on the outlet pipe;
控制器通过控制线与水泵、电动阀连接,控制器通过信号线与温度传感器连接。The controller is connected with the water pump and the electric valve through the control line, and the controller is connected with the temperature sensor through the signal line.
其中,所述壳体中空,且其上部分为圆柱结构,下部分为倒圆台结构。Wherein, the housing is hollow, and its upper part is a cylindrical structure, and its lower part is a rounded truncated structure.
其中,所述壳体底部设有清渣口,清渣口设有盖子。Wherein, the bottom of the housing is provided with a slag removal port, and the slag removal port is provided with a cover.
其中,所述水封槽、沉淀槽和清水槽的底部设有排污管,排污管上设有排污阀。Wherein, the bottoms of the water seal tank, the sedimentation tank and the clear water tank are provided with sewage pipes, and sewage valves are provided on the sewage pipes.
其中,所述出水管上的喷头数量为2-3个。Wherein, the number of nozzles on the outlet pipe is 2-3.
其中,所述滤水口处设有滤网。Wherein, a filter screen is provided at the water filter port.
工作时,锅炉排出的尾气在风机的作用下通过送风管送入壳体内,尾气从壳体顶部进入其内部,做旋转运动到达其底部,在离心力的作用下尾气中颗粒较大的尘粒从气流中分离并捕集于壳体内壁,再借助重力作用使尘粒落入壳体底部;由于锅炉排出的尾气含有较高的热量,尾气通过送风管时,温度传感器感应到送风管内的温度升高,并将信号传送给控制器,控制器控制电动阀打开,同时控制水泵开始运转,水泵将清水槽内的水抽送到送风管、壳体的上部和下部,并通过喷头喷出,可将尾气中的细小尘粒淋掉,落入壳体底部,同时可对尾气进行降温;经过旋风和喷淋除尘后的尾气通过排气管排放,尘粒和水落入壳体底部,壳体和水封槽内的污水不断上升,升到水封槽所设的溢流口处时,从溢流口流出,并流入沉淀槽内,经沉淀槽沉淀的水上升到滤水口,从滤水口流入清水槽内;停止送尾气后,温度传感器感应到送风管内的温度降低,将信号传送给控制器,控制水泵停止运转,同时控制器控制电动阀关闭;需要清理壳体和水池时,将打开排污管的排污阀,将壳体和水池内的水排干,进入水池进行清理,壳体底部的沉渣可从清渣口清出。When working, the exhaust gas discharged from the boiler is sent into the casing through the air supply pipe under the action of the fan, and the exhaust gas enters the interior from the top of the casing, and rotates to reach the bottom of the casing. Under the action of centrifugal force, the larger dust particles in the exhaust gas Separated from the air flow and collected on the inner wall of the shell, and then use gravity to make the dust particles fall to the bottom of the shell; because the exhaust gas discharged from the boiler contains high heat, when the exhaust gas passes through the air supply pipe, the temperature sensor senses the inside of the air supply pipe The temperature rises and sends the signal to the controller. The controller controls the electric valve to open, and at the same time controls the water pump to start running. The fine dust particles in the exhaust gas can be drenched and fall into the bottom of the shell, and the temperature of the exhaust gas can be cooled at the same time; the exhaust gas after cyclone and spray dust removal is discharged through the exhaust pipe, and the dust particles and water fall into the bottom of the shell , the sewage in the shell and the water seal tank keeps rising, and when it reaches the overflow port set by the water seal tank, it flows out from the overflow port and flows into the sedimentation tank, and the water settled in the sedimentation tank rises to the water filter port, It flows into the clear water tank from the water filter port; after the exhaust gas is stopped, the temperature sensor senses that the temperature in the air supply pipe drops, and sends a signal to the controller to control the water pump to stop running, and the controller controls the electric valve to close at the same time; the shell and the pool need to be cleaned At this time, the sewage valve of the sewage pipe will be opened, the water in the shell and the pool will be drained, and it will enter the pool for cleaning. The sediment at the bottom of the shell can be cleared out from the slag cleaning port.
本实用新型具有以下有益效果:The utility model has the following beneficial effects:
①本实用新型结构简单,操作方便,将喷淋除尘和旋风除尘组合,通过旋风除尘除去尾气中颗粒较大的尘粒,同时通过喷淋除尘除去尾气中的细小尘粒,提高了除尘效果,使除尘更彻底;喷淋尾气可对其进行降温,减少大气污染;另外,喷淋除尘和旋风除尘组合后,减少了尾气处理设备的占地面积,从而降低了生产成本。①The utility model has simple structure and convenient operation. The spray dust removal and cyclone dust removal are combined, and the larger dust particles in the tail gas are removed by the cyclone dust removal, and the fine dust particles in the tail gas are removed by the spray dust removal, which improves the dust removal effect. It makes dust removal more thorough; spraying tail gas can cool it down and reduce air pollution; in addition, the combination of spray dust removal and cyclone dust removal reduces the footprint of tail gas treatment equipment, thereby reducing production costs.
②本实用新型出水管分别伸到送风管、壳体上部和底部对尾气喷淋,提高的喷淋除尘效果。②The water outlet pipes of the utility model respectively extend to the air supply pipe, the upper part and the bottom of the casing to spray the tail gas, so as to improve the effect of spraying and dust removal.
③本实用新型壳体和水封槽的底部放有少量水,这些水刚好能盖过两者相通的通口,从而形成水封,防止壳体底部的开口影响旋风除尘的气流,而影响除尘效果;且壳体内喷淋尾气后的污水落入其底部,壳体和水封槽内的污水不断上升,并从溢流口流入沉淀槽内,经沉淀槽沉淀的水上升到滤水口,从滤水口流入清水槽内,再通过水泵将清水槽的水抽送到送风管、壳体的上部和下部,对尾气进行喷淋,实现水循环利用,环保节能。③ There is a small amount of water at the bottom of the shell and the water seal tank of the utility model, and the water can just cover the opening between the two, thereby forming a water seal, preventing the opening at the bottom of the shell from affecting the air flow of the cyclone dust removal, and affecting the dust removal effect; and the sewage after spraying the tail gas in the shell falls to the bottom, the sewage in the shell and the water seal tank continues to rise, and flows into the sedimentation tank from the overflow port, and the water settled in the sedimentation tank rises to the water filter port, from The water filter port flows into the clean water tank, and then the water in the clean water tank is pumped to the air supply pipe, the upper and lower parts of the housing by the water pump, and the exhaust gas is sprayed to realize water recycling, environmental protection and energy saving.
④本实用新型壳体底部放有少量水,除尘后落入壳体底部的尘粒不会造成扬尘,避免造成二次污染。④ A small amount of water is placed at the bottom of the shell of the utility model, and the dust particles falling into the bottom of the shell after dust removal will not cause dust and avoid secondary pollution.
⑤本实用新型水池中间的隔板将水池分为沉淀槽和清水槽两部分,隔板上部设有滤水口,滤水口处设有滤网,从壳体流入沉淀槽的污水经过沉淀、滤网过滤后再流到清水池,减少水泵抽送上去喷淋的水中的泥渣,延长水泵的使用寿命,同时提高喷淋除尘的效果。⑤The clapboard in the middle of the pool of the utility model divides the pool into two parts, the sedimentation tank and the clear water tank. A water filter port is provided on the upper part of the partition board, and a filter screen is provided at the water filter port. After filtering, it flows into the clear water pool to reduce the sludge in the water pumped up by the water pump for spraying, prolong the service life of the water pump, and improve the effect of spraying and dust removal at the same time.
⑥本实用新型通过温度传感器监控送风管的温度变化,将信号传送给控制器,控制器控制电动阀和水泵的运行状态,从而实现自动喷淋尾气,节省人力,且不会造成水资源浪费。⑥The utility model monitors the temperature change of the air supply pipe through the temperature sensor, and transmits the signal to the controller, and the controller controls the operation status of the electric valve and the water pump, so as to realize automatic spraying of exhaust gas, save manpower, and will not cause waste of water resources .
⑦本实用新型壳体底部设有清渣口,水封槽和水池底部设有排污管,方便清理壳体和水池。⑦The bottom of the shell of the utility model is provided with a slag cleaning port, and the bottom of the water seal tank and the pool is provided with a sewage pipe, which is convenient for cleaning the shell and the pool.
附图说明Description of drawings
图1为本实用新型立体结构示意图。Fig. 1 is a schematic diagram of the three-dimensional structure of the utility model.
图2为本实用新型主视示意图。Fig. 2 is a schematic front view of the utility model.
图3为本实用新型壳体的剖视示意图。Fig. 3 is a schematic cross-sectional view of the housing of the utility model.
图4为本实用新型电路图。Fig. 4 is a circuit diagram of the utility model.
图中,1-壳体、2-送风管、3-温度传感器、4-排气管、5-水封槽、6-水池、7-进水管、8-水泵、9-出水管、10-控制器、11-隔板、12-沉淀槽、13-清水槽、14-滤水口、15-喷头、16-电动阀、17-清渣口、18-排污管。In the figure, 1-shell, 2-air supply pipe, 3-temperature sensor, 4-exhaust pipe, 5-water seal tank, 6-water pool, 7-water inlet pipe, 8-water pump, 9-water outlet pipe, 10 -Controller, 11-partition, 12-sedimentation tank, 13-clear water tank, 14-filter outlet, 15-nozzle, 16-electric valve, 17-slag cleaning port, 18-drainage pipe.
具体实施方式Detailed ways
实施例1:饲料生产用锅炉尾气旋风式除尘净化装置,包括壳体1、送风管2、温度传感器3、排气管4、水封槽5、水池6、进水管7、水泵8、出水管9、控制器10;Embodiment 1: Boiler tail gas cyclone dust removal and purification device for feed production, including housing 1, air supply pipe 2, temperature sensor 3, exhaust pipe 4, water seal tank 5, water pool 6, water inlet pipe 7, water pump 8, outlet Water pipe 9, controller 10;
壳体1中空,且其上部分为圆柱结构,下部分为倒圆台结构;壳体1的顶部侧壁设有与壳体1内部切向送风的送风管2,送风管2内设有温度传感器3,壳体1顶部设有排气管4,壳体1底部设有清渣口17,清渣口17设有盖子,壳体1的底部外侧设有水封槽5,水封槽5底部与壳体1底部相通,水封槽5的顶部侧壁上设有溢水口;壳体1和水封槽5底部放有少量水,这些水刚好能盖过两者相通的通口,从而形成水封;The shell 1 is hollow, and its upper part is a cylindrical structure, and the lower part is a rounded table structure; the top side wall of the shell 1 is provided with an air supply pipe 2 tangential to the inside of the shell 1, and the air supply pipe 2 is provided with a There is a temperature sensor 3, an exhaust pipe 4 is provided on the top of the housing 1, a slag removal port 17 is provided at the bottom of the housing 1, a cover is provided on the slag removal port 17, a water seal groove 5 is provided on the outside of the bottom of the housing 1, and the water seal The bottom of the tank 5 communicates with the bottom of the housing 1, and the top side wall of the water seal tank 5 is provided with an overflow port; a small amount of water is placed at the bottom of the housing 1 and the water seal tank 5, and the water can just cover the communication opening between the two , thus forming a water seal;
水池6中间设有隔板11,隔板11将水池6分为沉淀槽12和清水槽13两部分,隔板11上部设有滤水口14,滤水口14处设有滤网;水封槽5上所设的溢水口通过管道与沉淀槽12的顶部接通;所述水封槽5、沉淀槽12和清水槽13的底部设有排污管18,排污管18上设有排污阀;A dividing plate 11 is arranged in the middle of the pool 6, and the dividing plate 11 divides the pool 6 into two parts, a sedimentation tank 12 and a clean water tank 13. The upper part of the dividing plate 11 is provided with a water filter port 14, and the water filter port 14 is provided with a filter screen; the water seal tank 5 The overflow provided on the top is connected with the top of the sedimentation tank 12 through the pipeline; the bottom of the water seal tank 5, the sedimentation tank 12 and the clean water tank 13 is provided with a sewage pipe 18, and the sewage pipe 18 is provided with a sewage valve;
进水管7的一端接水泵8的进水口,另一端伸到清水槽13内,出水管9的一端接水泵8的出水口,另一端分成三根管道分别接入送风管2、壳体1上部和下部,伸到送风管2和壳体1内部的出水管9上设有2个喷头15,出水管9上设有电动阀16;One end of the water inlet pipe 7 is connected to the water inlet of the water pump 8, and the other end extends into the clean water tank 13. One end of the water outlet pipe 9 is connected to the water outlet of the water pump 8, and the other end is divided into three pipes connected to the air supply pipe 2 and the upper part of the housing 1 respectively. and the lower part, extending to the air supply pipe 2 and the outlet pipe 9 inside the housing 1 are provided with two nozzles 15, and the outlet pipe 9 is provided with an electric valve 16;
控制器10通过控制线与水泵8、电动阀16连接,控制器10通过信号线与温度传感器3连接。The controller 10 is connected with the water pump 8 and the electric valve 16 through the control line, and the controller 10 is connected with the temperature sensor 3 through the signal line.
工作时,锅炉排出的尾气在风机的作用下通过送风管2送入壳体1内,尾气从壳体1顶部进入其内部,做旋转运动到达其底部,在离心力的作用下尾气中颗粒较大的尘粒从气流中分离并捕集于壳体1内壁,再借助重力作用使尘粒落入壳体1底部;由于锅炉排出的尾气含有较高的热量,尾气通过送风管2时,温度传感器3感应到送风管2内的温度升高,并将信号传送给控制器10,控制器10控制电动阀16打开,同时控制水泵8开始运转,水泵8将清水槽13内的水抽送到送风管2、壳体1的上部和下部,并通过喷头15喷出,可将尾气中的细小尘粒淋掉,落入壳体1底部,同时可对尾气进行降温;经过旋风和喷淋除尘后的尾气通过排气管4排放,尘粒和水落入壳体1底部,壳体1和水封槽5内的污水不断上升,升到水封槽5所设的溢流口处时,从溢流口流出,并流入沉淀槽12内,经沉淀槽12沉淀的水上升到滤水口14,从滤水口14流入清水槽13内;停止送尾气后,温度传感器3感应到送风管2内的温度降低,将信号传送给控制器10,控制水泵8停止运转,同时控制器10控制电动阀16关闭;需要清理壳体1和水池6时,将打开排污管18的排污阀,将壳体1和水池6内的水排干,进入水池6进行清理,壳体1底部的沉渣可从清渣口17清出。When working, the tail gas discharged from the boiler is sent into the casing 1 through the air supply pipe 2 under the action of the fan, and the tail gas enters the interior from the top of the casing 1, and reaches the bottom of the casing by rotating motion, and the particles in the tail gas are relatively small under the action of centrifugal force. Large dust particles are separated from the air flow and collected on the inner wall of the housing 1, and then the dust particles fall to the bottom of the housing 1 by gravity; because the exhaust gas discharged from the boiler contains high heat, when the exhaust gas passes through the air supply pipe 2, The temperature sensor 3 senses the temperature rise in the air supply pipe 2, and sends the signal to the controller 10, the controller 10 controls the electric valve 16 to open, and at the same time controls the water pump 8 to start running, and the water pump 8 pumps the water in the clean water tank 13 to the air supply pipe 2 and the upper and lower parts of the shell 1, and sprayed out through the nozzle 15, the fine dust particles in the exhaust gas can be drenched and fall into the bottom of the shell 1, and the exhaust gas can be cooled at the same time; after the cyclone and spray The tail gas after dedusting is discharged through the exhaust pipe 4, the dust particles and water fall into the bottom of the shell 1, the sewage in the shell 1 and the water seal tank 5 rises continuously, and rises to the overflow port set by the water seal tank 5 , and flow into the sedimentation tank 12, the water deposited in the sedimentation tank 12 rises to the water filter port 14, and flows into the clear water tank 13 from the water filter port 14; after the tail gas is stopped, the temperature sensor 3 senses the air supply The temperature in the pipe 2 drops, and the signal is sent to the controller 10 to control the water pump 8 to stop running. At the same time, the controller 10 controls the electric valve 16 to close; when the shell 1 and the pool 6 need to be cleaned, the drain valve of the drain pipe 18 will be opened. Drain the water in the housing 1 and the water pool 6, and enter the water pool 6 for cleaning, and the sediment at the bottom of the housing 1 can be cleared out from the slag cleaning port 17.
实施例2:具体实施方式同实施列1,不同之处在于:所述伸到送风管2和壳体1内部的出水管9上设有3个喷头15。Embodiment 2: The specific implementation method is the same as that of Embodiment 1, the difference is that three nozzles 15 are provided on the water outlet pipe 9 extending to the inside of the air supply pipe 2 and the housing 1 .
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN110404358A (en) * | 2019-07-26 | 2019-11-05 | 江苏永鼎光纤科技有限公司 | A kind of new type auto filter device and method of Heating,Ventilating and Air Conditioning |
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| CN110404358A (en) * | 2019-07-26 | 2019-11-05 | 江苏永鼎光纤科技有限公司 | A kind of new type auto filter device and method of Heating,Ventilating and Air Conditioning |
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