CN2186759Y - Mechanical zincing machine for workpiece - Google Patents
Mechanical zincing machine for workpiece Download PDFInfo
- Publication number
- CN2186759Y CN2186759Y CN 93222362 CN93222362U CN2186759Y CN 2186759 Y CN2186759 Y CN 2186759Y CN 93222362 CN93222362 CN 93222362 CN 93222362 U CN93222362 U CN 93222362U CN 2186759 Y CN2186759 Y CN 2186759Y
- Authority
- CN
- China
- Prior art keywords
- zincing
- machine
- mechanical
- plating
- zinc
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
- 238000007747 plating Methods 0.000 claims abstract description 32
- 238000012216 screening Methods 0.000 claims abstract description 13
- 230000005540 biological transmission Effects 0.000 claims abstract description 8
- 230000007246 mechanism Effects 0.000 claims description 20
- 238000004140 cleaning Methods 0.000 claims description 5
- 239000007788 liquid Substances 0.000 claims description 5
- 230000002706 hydrostatic effect Effects 0.000 claims description 4
- 238000007599 discharging Methods 0.000 claims description 3
- 238000002360 preparation method Methods 0.000 claims description 3
- 230000009972 noncorrosive effect Effects 0.000 claims description 2
- 238000000034 method Methods 0.000 abstract description 9
- 230000008569 process Effects 0.000 abstract description 9
- 239000000463 material Substances 0.000 abstract description 8
- 235000016804 zinc Nutrition 0.000 abstract 1
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 description 5
- 238000013461 design Methods 0.000 description 5
- 239000003814 drug Substances 0.000 description 5
- 230000033001 locomotion Effects 0.000 description 5
- 238000012545 processing Methods 0.000 description 4
- UHOVQNZJYSORNB-UHFFFAOYSA-N Benzene Chemical compound C1=CC=CC=C1 UHOVQNZJYSORNB-UHFFFAOYSA-N 0.000 description 3
- 238000005246 galvanizing Methods 0.000 description 3
- 238000001035 drying Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000012544 monitoring process Methods 0.000 description 2
- 238000010992 reflux Methods 0.000 description 2
- 238000005070 sampling Methods 0.000 description 2
- 108091023288 HOTAIR Proteins 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- 239000012190 activator Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000001311 chemical methods and process Methods 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 230000000295 complement effect Effects 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 238000009499 grossing Methods 0.000 description 1
- 230000010354 integration Effects 0.000 description 1
- 238000011068 loading method Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 230000007659 motor function Effects 0.000 description 1
- 230000000704 physical effect Effects 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 238000001556 precipitation Methods 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- 230000032258 transport Effects 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
- 239000011701 zinc Substances 0.000 description 1
- 229910052725 zinc Inorganic materials 0.000 description 1
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- Coating With Molten Metal (AREA)
Abstract
The utility model relates to a mechanical zincing machine for workpieces, which is an automated complete set of equipment used for mechanical zincing craft which zincs the surface of workpieces. The mechanical zincing machine for workpieces adopts that a plating barrel rotates in a bracket, both sides of the bracket is provided with a pair of gears, and the plating barrel is driven through the gears, an oil cylinder and an oil motor to complete the actions of rotation, swing and overturn; a screening machine is the structure of a step type plane screen; the whole mechanical zincing machine for workpieces is hydraulic transmission and is programmable automatic control. After a zinced piece is put into a material hopper, the utility model automatically completes all the process of the mechanical zincing craft according to a predetermined program and a selected zincing thickness parameter.
Description
Scattered mechanical zinc-plating machine is a kind of automatic equipment at scattered surface galvanizing.
Mechanical zinc-plating process is no high temperature, pollution-free, low zinc consumption, the low power technology that nearly 20 years development are got up, and generally is applied to the surface galvanizing of scattered smallclothes.
It mainly is to add zinc powder, activator, smoothing agent, stablizer and regulate acid and wait and finish in plating bath that the mechanical zinc-plating process process exists effect, the chemical processes of chemistry and physics two aspects, and this respect is existing detail description in 8910936262.1 the patent application at the applicant's application number; Physical action is then mainly provided the fluidised form motion of mechanical collision power and compound by equipment.The stack of two effects makes firm being pressure-plated with on desire plating workpiece surface of zinc powder.
Mostly there are the following problems in known mechanical zinc-plating machine (for example U.S.APat3494327) structure and the operation:
(1) because plating bucket has rotation, axially back and forth and topple over three kinds of motions, the complicated benzene of its transmission system weighs, and produces big impulsive sound in double vibrations inevitably;
(2) a plating bucket tipping is poured material in the bucket into the screening chute, and bung must be higher than chute, thereby the position must be higher during the work of plating bucket, makes troubles for operation, monitoring and sampling;
(3) workpiece that adopt the drum-type sieve apparatus, has plated collides mutually, injured surface very easily.
(4) the Controlling System operation is frequent, randomness is big, productivity and difficult quality guarantee.
At the problems referred to above, the purpose of this utility model is that design a kind ofly has rotation, swings, topples over three kinds of motor functions, and the mechanical collision power of fullest is provided, and transmission system is simple, and loading and unloading material that can be convenient and reasonable and cleaning, oven dry, medium return the supporting mechanical zinc-plating machine of circulation technology
The utility model is made up of charging mechanism, zinc-plated mechanism, screening wiper mechanism, drying mechanism, powder, medicament dosing system, Controlling System, hydraulic power actuating system.Figure of description the 2, the 3rd, the design's structure diagram, 1 is charging mechanism, zinc-plated mechanism comprises component such as plating bucket 3, support 11, gear 5, tooth bar 6, oil cylinder 2, screening mechanism comprises parts such as screen box 7, power part 8 and water cleaning system, ripple ball loopback groove, drying mechanism is made of baking oven 9, hotair chamber and fan, full machine adopts hydraulic drive, and 12 is Hydraulic Station.Except that workpiece to be plated being packed into hopper and taking out the plating piece of oven dry, all the zincincation processes are by the PC automatic sequence control, have guaranteed processing sequence and produce and can carry out automatically by input parameter, and 10 are the operation control
The system platform.In batches quantitatively dropping into of zinc powder implemented under time variable control by material feeder 4, and the medicament of getting ready is contained in the liquid charging basket 13, by processing sequence requirements on time, according to quantity, send into plating barrel by the kind order.
The design's feature is: plating bucket 3 rotates in support 11, fixedly mount a pair of tooth in the support both sides and change 5, this gear is meshed with the tooth bar that tilts to be installed on the fuselage, on by the gear centre direction parallel with tooth bar by a pair of oil cylinder 2 supporting brackets 11 and plating bucket 3, oil motor drives the rotation of plating bucket, the piston rod of oil cylinder 2 200mm that stretches, support 11 are being with the plating bucket becoming 25-60 degree angle swinging with the local horizon.
Screening mechanism is a step type horizontal screen structure, hits go back to mechanism by fork and drives the variable speed swing up and down of work front and back.Complete machine is hydrostatic transmission, and electric control part is divided into the programable two-position controller.
Press processing requirement, the plating bucket also need be swung except that slowly running, and it is more abundant that the interior material of plating bucket is interacted, and forms the reasonable fluidised form motion of in-drum mixing feed liquid, makes material, and impact media and workpiece to be plated clash into mutually.When putting 60 °, suspend, the optimum position is provided just in time for the input of zinc powder and medicament.After galvanizing process was finished, the piston rod of oil cylinder 2 continued rising, and material was discharged in the sieve apparatus in the plating bucket was then spent bucket by cycloidal path upset 220 under support drives.After resetting to extreme lower position, beginning circulation next time.This structure Design, except that three kinds of motions satisfying arts demand, also realized the work of plating bucket low level, high-order discharging, be beneficial to operation, monitoring, sampling, owing to the employing hydrostatic transmission, reduced dry.Screening mechanism adopts step type horizontal screen structure, and with fork hit back mechanism or differential oil cylinder make screen box do before and after up and down variable speed swing, cooperate multidirectional impact current, can finish the conveying of screening, cleaning and the workpiece of workpiece and impact media simultaneously to baking oven.
The conveying of liquid preparation with quantitatively implement by noncorrosive pump and magnetic valve, adopt the layout of the control that refluxes, both carried out the control of kind, quantity, time easily by processing requirement, the mode that stirs to reflux simply solves the problems such as precipitation of medicament in the charging basket again.
Electrical control system is equipped with time-delay, counting operation with on-off control, and master control unit adopts programmable controller to be the control core, realizes the automated operation and the process debugging operational requirement of technological process.On supervisory control desk 10 except that the PC programmable controller of installing and using 80 above reference mark, the main button of automatic operation is set, and the operation of auxiliary button, each execution unit shows signal, guard signal and manual main button, auxiliary button and system selector switch.
Description of drawings:
Fig. 1 is the utility model schema, adopts straight line to connect total layout of serving as theme.
Fig. 2 is
Tooth bar, 7 is that screening mechanism screen box, 8 is that screening mechanism power set, 9 is dryer.
Fig. 3 10 is supervisory control desk, 11 in the vertical view, figure of this equipment
For plating bucket support, 12 is that Hydraulic Station, 13 is the medicament plenum system.
The design compared with prior art has the following advantages:
(1) since designed the plating bucket that is complementary with process conditions three kinds of motions (rotation, swing, tipping), realized the most sufficient mechanical collision power and material in the bucket seethe, clash into and reinforced on the optimum position reaches discharging. Convenient, reasonable, accurate.
(2) screening mechanism adopts the step planar structure, and compass screen surface does the variable speed swing, finish simultaneously cleaning and workpiece except screening is transports the production efficiency height to baking oven.
(3) complete machine adopts hydraulic drive, and automatically controlled part adopts programmable control.
Therefore compact integral structure, reasonable, easy to operate, noise is low, automaticity is high.
Embodiment: JDS100-I type mechanical zinc-plating machine
1, significant parameter:
Throughput: 100Kg/ hour, plating bucket volume 0.45M
3
Hydraulic fluid pressure: 10MPa
Complete machine match power: 20KW
Real wasted work rate: 9KW
Control mode: PC programable centralized Control.
Feeding device is a rotary pocket feeder.
2, working system: hydraulic efficiency system is continuous, other interruption.
3, physical dimension:
Length * wide * height is 5100 * 2800 * 1400(mm)
4, the zinc-plated thickness of finished product can be adjusted by asking between 0.01-0.1mm with summary.
5, constructional feature: adopt hydrostatic transmission, PC programable centralized Control, realize the complete machine electromechanical integration, adopt straight line to connect total layout of serving as theme, as shown in Figure 1.
Claims (4)
1, a kind of scattered mechanical zinc-plating machine mainly is made up of zinc-plated mechanism, feed and discharging mechanism, screening cleaning system, transmission system, electrical control system, it is characterized in that:
(1) layout of zinc-plated mechanism is to be designed to plating bucket 3 rotate in support 11, fixedly mount a pair of gear 5 in the support both sides, this gear is meshed with the tooth bar that tilts to be installed on the fuselage, on by the gear centre direction parallel with tooth bar, by a pair of oil cylinder 2 supporting brackets 11 and plating bucket 3, oil motor drives the rotation of plating bucket, and the piston rod of oil cylinder 2 200mm that stretch, support 11 are being with plating barrel to swing become 25 ° of-60 ° of angles with Horizon in;
(2) screening mechanism is a step type horizontal screen structure, hits go back to mechanism by fork and drives the variable speed swing up and down of work front and back;
(3) complete machine is hydrostatic transmission;
(4) automatically controlled is the programable two-position controller.
2, galvanized machine as claimed in claim 1 is characterized in that feeding device is a rotary pocket feeder.
3,, it is characterized in that the front pump of liquid preparation is a magnetic valve for the noncorrosive pump quantity control valve as claim 1,2 described galvanized machines.
4,, it is characterized in that the conveying of liquid preparation and quantitatively adopt recirculation control device as claim 1,3 described galvanized machines.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 93222362 CN2186759Y (en) | 1993-08-26 | 1993-08-26 | Mechanical zincing machine for workpiece |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 93222362 CN2186759Y (en) | 1993-08-26 | 1993-08-26 | Mechanical zincing machine for workpiece |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN2186759Y true CN2186759Y (en) | 1995-01-04 |
Family
ID=33800966
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 93222362 Expired - Fee Related CN2186759Y (en) | 1993-08-26 | 1993-08-26 | Mechanical zincing machine for workpiece |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN2186759Y (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101886278A (en) * | 2010-07-08 | 2010-11-17 | 无锡出新环保设备有限公司 | Tipping bucket barrel plating machine |
| CN103527718A (en) * | 2013-10-21 | 2014-01-22 | 沈阳化工大学 | Roller device for galvanizing surfaces of parts |
| CN115821250A (en) * | 2022-12-20 | 2023-03-21 | 科腾环保科技(嘉兴)股份有限公司 | Mechanical plating equipment and galvanizing process thereof |
-
1993
- 1993-08-26 CN CN 93222362 patent/CN2186759Y/en not_active Expired - Fee Related
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101886278A (en) * | 2010-07-08 | 2010-11-17 | 无锡出新环保设备有限公司 | Tipping bucket barrel plating machine |
| CN101886278B (en) * | 2010-07-08 | 2014-02-05 | 无锡出新环保设备有限公司 | Tipping bucket barrel plating machine |
| CN103527718A (en) * | 2013-10-21 | 2014-01-22 | 沈阳化工大学 | Roller device for galvanizing surfaces of parts |
| CN103527718B (en) * | 2013-10-21 | 2015-11-18 | 沈阳化工大学 | A kind of drum apparatus to scattered plating zinc on surface |
| CN115821250A (en) * | 2022-12-20 | 2023-03-21 | 科腾环保科技(嘉兴)股份有限公司 | Mechanical plating equipment and galvanizing process thereof |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C19 | Lapse of patent right due to non-payment of the annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |