CN218666122U - Novel slag-iron separation structure for blast furnace - Google Patents
Novel slag-iron separation structure for blast furnace Download PDFInfo
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- CN218666122U CN218666122U CN202223092200.3U CN202223092200U CN218666122U CN 218666122 U CN218666122 U CN 218666122U CN 202223092200 U CN202223092200 U CN 202223092200U CN 218666122 U CN218666122 U CN 218666122U
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- XEEYBQQBJWHFJM-UHFFFAOYSA-N iron Substances [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 title claims abstract description 199
- 229910052742 iron Inorganic materials 0.000 title claims abstract description 110
- 238000000926 separation method Methods 0.000 title claims description 20
- 239000002893 slag Substances 0.000 claims abstract description 27
- 230000003014 reinforcing effect Effects 0.000 claims abstract description 9
- 229910000831 Steel Inorganic materials 0.000 claims description 10
- 239000010959 steel Substances 0.000 claims description 10
- 230000002787 reinforcement Effects 0.000 claims description 8
- 239000011449 brick Substances 0.000 claims description 3
- 238000000034 method Methods 0.000 claims description 2
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 abstract description 8
- 229910052760 oxygen Inorganic materials 0.000 abstract description 8
- 239000001301 oxygen Substances 0.000 abstract description 8
- 206010037660 Pyrexia Diseases 0.000 abstract 1
- 235000019504 cigarettes Nutrition 0.000 abstract 1
- 238000010276 construction Methods 0.000 abstract 1
- 239000013049 sediment Substances 0.000 abstract 1
- 241000238634 Libellulidae Species 0.000 description 22
- 238000004140 cleaning Methods 0.000 description 4
- 230000000903 blocking effect Effects 0.000 description 2
- 230000003628 erosive effect Effects 0.000 description 2
- 238000012423 maintenance Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000007789 sealing Methods 0.000 description 2
- 241000305776 Rynchops Species 0.000 description 1
- 238000003723 Smelting Methods 0.000 description 1
- 238000009825 accumulation Methods 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000003912 environmental pollution Methods 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000000779 smoke Substances 0.000 description 1
- 238000009628 steelmaking Methods 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/20—Recycling
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Abstract
Description
技术领域technical field
本实用新型涉及冶金附属设备技术领域,尤其是指一种高炉用新型渣铁分离结构。The utility model relates to the technical field of metallurgical auxiliary equipment, in particular to a novel slag-iron separation structure for a blast furnace.
背景技术Background technique
目前,在炼铁生产中,高炉主沟为储铁式主沟,在主沟末端设有撇渣器由于高炉内流出的渣铁密度不同,因此,利用撇渣器来实现渣铁分离。At present, in ironmaking production, the main ditch of the blast furnace is an iron storage type main ditch, and a skimmer is installed at the end of the main ditch. Because the density of slag and iron flowing out of the blast furnace is different, the slag and iron separation is realized by using the slag skimmer.
传统的撇渣器,例如中国实用新型专利(CN201376973Y)中公开的结构,传统的撇渣器主要包括耐材内衬、大闸、铁水通道、残铁眼、撇渣器本体和钢壳,设有残铁眼的撇渣器有从残铁孔烧穿的风险。Traditional skimmers, such as the structure disclosed in Chinese utility model patent (CN201376973Y), traditional skimmers mainly include refractory lining, gate, molten iron channel, residual iron eyes, skimmer body and steel shell, and are designed Skimmers with iron eyelets run the risk of burning through the iron eyelets.
新浇注的撇渣器在连续使用数月以后,由于高温铁水冲刷,大闸的底部会出现侵蚀,如果不及时修补会导致炉渣穿越大闸底部进入铁水支沟,导致铁水带渣后不纯净,影响炼钢冶炼,也会导致铁沟积渣,影响铁水流速,导致铁水支沟沟垹粘结,增加了炉前清理的工作量,且由于清理需在堵口后进入铁水支沟,会带来非常大的安全风险。After the newly poured slag skimmer has been used continuously for several months, the bottom of the gate will be corroded due to the erosion of high-temperature molten iron. If it is not repaired in time, the slag will pass through the bottom of the gate and enter the branch ditch of the molten iron, resulting in impure molten iron with slag. Affecting steelmaking and smelting will also lead to slag accumulation in the iron ditch, affecting the flow rate of molten iron, resulting in bonding of the molten iron branch ditch, increasing the workload of cleaning in front of the furnace, and because the cleaning needs to enter the molten iron branch ditch after plugging, it will cause to a very large security risk.
另外,由于主沟和撇渣器内日常存有30吨-35吨铁水,因此在修补撇渣器时,需将内部储存的铁水放净,再进行修补工作。In addition, since there are 30-35 tons of molten iron in the main ditch and the skimmer, when the skimmer is repaired, the molten iron stored inside must be drained before repairing.
由于型号为480m3的高炉放残铁操作空间狭小,无法采取开口机钻残铁孔操作,只能用氧气烧残铁孔作业,烧氧、清理残铁沟、堵残铁眼都涉及高温危险作业,且作业环境恶劣,经常会因为封堵不严造成残铁眼漏铁,铁水落地烧坏车辆、轨道等事故。Due to the narrow operating space of the blast furnace with a model size of 480m 3 , it is not possible to drill residual iron holes with a tap machine, and can only use oxygen to burn the residual iron holes. Burning oxygen, cleaning the residual iron trenches, and blocking the residual iron holes all involve high temperature risks Operation, and the working environment is harsh, often cause accidents such as residual iron eyes leaking iron due to poor sealing, and molten iron falling to the ground and burning vehicles and tracks.
实用新型内容Utility model content
针对现有技术的不足,本实用新型公开了一种高炉用新型渣铁分离结构。Aiming at the deficiencies of the prior art, the utility model discloses a novel slag-iron separation structure for a blast furnace.
本实用新型所采用的技术方案如下:The technical scheme adopted in the utility model is as follows:
一种高炉用新型渣铁分离结构,包括:A new slag-iron separation structure for blast furnaces, including:
主沟,其末端设有撇渣器,所述撇渣器分离铁水和熔渣;并且,所述主沟设有出渣口;The main ditch is provided with a skimmer at its end, and the skimmer separates molten iron and slag; and, the main ditch is provided with a slag outlet;
铁水支沟,和所述主沟连通,铁水支沟用于收集所述铁水;并在所述主沟和所述铁水支沟之间设置挡板;A molten iron branch channel communicates with the main channel, and the molten iron branch channel is used to collect the molten iron; and a baffle is set between the main channel and the molten iron branch channel;
加强部,设置在所述主沟和所述铁水支沟的一侧;并且,所述加强部预设一拆除部,所述拆除部靠近所述铁水支沟。A reinforcement part is arranged on one side of the main ditch and the molten iron branch ditch; and a removal part is preset in the reinforcement part, and the removal part is close to the molten iron branch ditch.
其进一步的技术特征在于:所述拆除部的长度为500mm±20mm。Its further technical feature is that: the length of the removal part is 500mm±20mm.
其进一步的技术特征在于:所述拆除部的高度为260mm±20mm。Its further technical feature is that: the height of the removal part is 260mm±20mm.
其进一步的技术特征在于:所述拆除部的宽度和所述加强部的宽度相同。Its further technical feature is that: the width of the removal part is the same as that of the reinforcement part.
其进一步的技术特征在于:所述撇渣器设有渣铁通道,所述渣铁通道包括经横向通道连通的两条竖向通道。Its further technical feature is that: the skimmer is provided with a slag-iron channel, and the slag-iron channel includes two vertical channels connected through a transverse channel.
其进一步的技术特征在于:所述横向通道的横截面形状和所述竖向通道的横截面形状均为多边形。Its further technical feature is that: the cross-sectional shape of the transverse channel and the cross-sectional shape of the vertical channel are both polygonal.
其进一步的技术特征在于:所述加强部包括浇筑层和基础层,所述浇筑层浇筑成型于所述基础层之上,所述基础层由砖砌筑而成。Its further technical feature is that: the reinforcing part includes a pouring layer and a base layer, the pouring layer is cast and formed on the base layer, and the base layer is made of bricks.
其进一步的技术特征在于:所述加强部包括钢板外壳,所述钢板外壳设置在所述浇筑层和所述基础层的外侧。Its further technical feature is that: the reinforcement part includes a steel plate shell, and the steel plate shell is arranged on the outside of the pouring layer and the foundation layer.
其进一步的技术特征在于:所述钢板外壳的高度与所述浇筑层的高度和所述基础层的高度总和相同。Its further technical feature is that: the height of the steel plate shell is the same as the sum of the height of the pouring layer and the height of the foundation layer.
其进一步的技术特征在于:所述铁水支沟设有出铁口。Its further technical feature is that: the molten iron tributary ditch is provided with an iron tap.
本实用新型的上述技术方案相比现有技术具有以下优点:Compared with the prior art, the above-mentioned technical solution of the utility model has the following advantages:
1、本实用新型所述的高炉用新型渣铁分离结构实现安全高效的清理残铁沟的方案,取消传统的撇渣器的残铁孔,杜绝了残铁孔烧穿的风险。1. The new slag-iron separation structure for blast furnaces described in this utility model realizes a safe and efficient solution for cleaning the residual iron ditch, cancels the residual iron hole of the traditional scum skimmer, and eliminates the risk of burning through the residual iron hole.
2、本实用新型完全取消了人工烧氧,在大大减小劳动强度和节约时间的同时,避免了烧氧带来黄烟对环境的污染问题。2. The utility model completely cancels artificial oxygen burning, greatly reduces labor intensity and saves time, and avoids the environmental pollution caused by yellow smoke caused by oxygen burning.
附图说明Description of drawings
为了使本实用新型的内容更容易被清楚的理解,下面根据本实用新型的具体实施例并结合附图,对本实用新型作进一步详细的说明。In order to make the content of the utility model easier to understand clearly, the utility model will be further described in detail below according to specific embodiments of the utility model and in conjunction with the accompanying drawings.
图1是本实用新型中高炉用新型渣铁分离结构的示意图。Fig. 1 is a schematic diagram of a novel slag-iron separation structure for medium blast furnaces of the present invention.
图2是图1中拆除部的放大示意图。Fig. 2 is an enlarged schematic view of the removed part in Fig. 1 .
说明书附图标记说明:1、挡板;2、出铁口;3、出渣口;4、铁水通道;5、拆除部;6、浇筑层;7、基础层;8、钢板外壳;9、铁水;10、熔渣;11、主沟;12、铁水支沟。Description of reference signs in the manual: 1. baffle plate; 2. Iron tap hole; 3. Slag discharge port; 4. Hot metal channel; Molten iron; 10, slag; 11, main ditch; 12, branch ditch of molten iron.
具体实施方式Detailed ways
下面结合附图和具体实施例对本实用新型作进一步说明,以使本领域的技术人员可以更好地理解本实用新型并能予以实施,但所举实施例不作为对本实用新型的限定。The utility model will be further described below in conjunction with the accompanying drawings and specific embodiments, so that those skilled in the art can better understand the utility model and implement it, but the examples given are not intended to limit the utility model.
本实用新型的前述及其他技术内容、特点与功效,在以下配合参考附图对实施例的详细说明中,将可清楚的呈现。以下实施例中所提到的方向用语,例如:上、下、左、右、前或后等,仅是参考附图的方向。因此,使用的方向用语是用来说明并非用来限制本实用新型,此外,在全部实施例中,相同的附图标号表示相同的元件。The aforementioned and other technical contents, features and effects of the present utility model will be clearly presented in the following detailed description of the embodiments with reference to the accompanying drawings. The directional terms mentioned in the following embodiments, such as: up, down, left, right, front or back, etc., are only referring to the directions of the drawings. Therefore, the used directional terms are used to illustrate but not to limit the present invention. In addition, the same reference numerals represent the same elements in all embodiments.
如图1所示,一种高炉用新型渣铁分离结构,包括:As shown in Figure 1, a new type of slag-iron separation structure for blast furnaces, including:
主沟11,其末端设有撇渣器,撇渣器分离铁水9和熔渣10;并且,主沟11设有出渣口3;The
铁水支沟12,和主沟11连通,铁水支沟12用于收集铁水9;并在主沟11和铁水支沟12之间设置挡板1;The molten iron branch ditch 12 communicates with the
加强部,设置在主沟11和铁水支沟12的一侧;并且,加强部预设一拆除部5,拆除部5靠近铁水支沟12。The reinforcement part is arranged on one side of the
上述提供了一种高炉用新型渣铁分离结构,解决了现有的高炉放残铁操作空间狭小,无法采取开口机钻残铁孔操作,只能用氧气烧残铁孔作业,烧氧、清理残铁沟、堵残铁眼都涉及高温危险作业,且作业环境恶劣,经常会因为封堵不严造成残铁眼漏铁,铁水落地烧坏车辆、轨道等事故的问题。The above provides a new type of slag-iron separation structure for blast furnaces, which solves the problem that the existing blast furnace has a narrow operating space for placing residual iron, and it is impossible to use an open machine to drill residual iron holes. Only oxygen can be used to burn residual iron holes, burn oxygen, and clean up. Residual iron trenches and blocking residual iron eyes all involve high temperature and dangerous operations, and the operating environment is harsh. Often, due to poor sealing, iron leakage from residual iron eyes, molten iron falling to the ground and burning vehicles, tracks and other accidents may occur.
在本实施例中,铁水支沟12和主沟11连通处形成铁水通道4,铁水通道4对铁水9进行引流。In this embodiment, the molten iron channel 4 is formed at the connection between the branch ditch 12 and the
如图2所示,在本实施例中,拆除部5的长度为500mm±20mm,拆除部5的高度为260mm±20mm,拆除部5的宽度和加强部的宽度相同。优选地,根据现有的高炉所采用的撇渣器,拆除部5的长度为500mm,拆除部5的高度为260mm。As shown in FIG. 2 , in this embodiment, the length of the
在本实施例中,撇渣器设有渣铁通道,渣铁通道包括经横向通道连通的两条竖向通道。具体地,横向通道的横截面形状和竖向通道的横截面形状均为多边形。撇渣器的工作原理如下:从铁口出来的熔渣和铁水,因其密度不同,熔渣浮在铁水的上面。撇渣器充满铁水后,因铁水支沟12和主沟11经横向通道和竖向通道与连通,铁水可以通过。熔渣被挡板1阻隔,不能流到铁水支沟12里,从而完成渣铁分流工作。使用撇渣器是为了确保渣铁分离,渣中不过铁,铁中不带渣,渣铁不外溢,确保正常安全生产。In this embodiment, the skimmer is provided with a slag-iron channel, and the slag-iron channel includes two vertical channels connected through a transverse channel. Specifically, both the cross-sectional shape of the transverse passage and the cross-sectional shape of the vertical passage are polygonal. The working principle of the skimmer is as follows: the slag and molten iron coming out of the tap hole, because of their different densities, the slag floats on top of the molten iron. After the skimmer is full of molten iron, molten iron can pass through because the molten iron branch ditch 12 and the
在本实施例中,加强部包括浇筑层6和基础层7,浇筑层6浇筑成型于基础层7之上,基础层7由砖砌筑而成。基础层7既具有更好的耐冲刷、耐侵蚀的特性,也能够在受损时,只需对基础层7进行更换,具有维修时间短、维修成本低的优点。In this embodiment, the reinforcement part includes a pouring
在本实施例中,加强部还包括钢板外壳8,钢板外壳8设置在浇筑层6和基础层7的外侧。优选地,钢板外壳8的高度与浇筑层6的高度和基础层7的高度总和相同,钢板外壳8进一步提高加强部的强度。In this embodiment, the reinforcing part further includes a
在本实施例中,铁水支沟12设有出铁口2。In this embodiment, the molten iron branch ditch 12 is provided with an
本实用新型的工作原理如下:The working principle of the utility model is as follows:
在高炉的主沟11或撇渣器的底部侵蚀严重时,需放净主沟11和撇渣器中的铁水,进行修补。When the
在需要进行修补时,直接通过挖机挖除拆除部5,拆除部5的面积为500mm×260mm,将铁水引至铁水支沟12,放至铁水包中,然后拉至炼钢冶炼。When repairing is required, the
当撇渣器中的铁水放净后,用压缩空气将残余铁水吹出,然后对主沟11进行大面积维修或小面积修补。After the molten iron in the skimmer is put away, the residual molten iron is blown out with compressed air, and then the
在本实用新型实施例的描述中,还需要说明的是,除非另有明确的规定和限定,若出现术语“设置”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本实用新型中的具体含义。In the description of the embodiment of the present utility model, it should also be noted that, unless otherwise specified and limited, if the terms "setting" and "connection" appear, they should be understood in a broad sense, for example, it can be a fixed connection or a A detachable connection, or an integral connection; it may be a mechanical connection or an electrical connection; it may be a direct connection or an indirect connection through an intermediary, and it may be an internal communication between two components. Those of ordinary skill in the art can understand the specific meanings of the above terms in the present utility model in specific situations.
显然,上述实施例仅仅是为清楚地说明所作的举例,并非对实施方式的限定。对于所属领域的普通技术人员来说,在上述说明的基础上还可以做出其它不同形式变化或变动。这里无需也无法对所有的实施方式予以穷举。而由此所引申出的显而易见的变化或变动仍处于本实用新型创造的保护范围之中。Apparently, the above-mentioned embodiments are only examples for clear description, and are not intended to limit the implementation. For those of ordinary skill in the art, on the basis of the above description, other changes or changes in various forms can also be made. It is not necessary and impossible to exhaustively list all the implementation manners here. And the obvious changes or variations derived therefrom are still within the scope of protection of the utility model.
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