CN218664303U - Throw material batching mistake proofing feed bin, throw material dosing unit and throw material batching system - Google Patents

Abstract

The utility model relates to a throw material batching mistake proofing feed bin, throw material dosing unit and throw material batching system includes: the storage bin is provided with a charging opening and a discharging opening, and the charging opening is provided with a driving piece and an end cover for plugging the charging opening; the conveying bin comprises a feeding hole and a discharging hole, and the feeding hole is communicated with the discharging hole; the screw feeder comprises a motor and a screw rod; the signal receiving device is arranged at the feed inlet and used for receiving the instruction of the remote controller and controlling the driving piece to drive the end cover to open the feed inlet according to the instruction of the remote controller; the sensor is used for monitoring the rotation state of the screw rod; and the error reporting device is arranged in the storage bin and used for receiving the rotation state information of the screw rod monitored by the sensor and comparing the received rotation state information of the screw rod with the preset rotation state information. Through above-mentioned design, can reduce the possibility that takes place the mistake when throwing the material and batching operation.

Description

Throw material batching mistake proofing feed bin, throw material dosing unit and throw material batching system

Technical Field

The utility model relates to a glass raw materials throws material batching field, specifically relates to a throw material batching mistake proofing feed bin, throw material dosing unit and throw material batching system.

Background

In the process of glass production and manufacturing, the feeding and batching of glass raw materials are the basis of subsequent operation, but the operation often causes the situations of manual feeding error or abnormal system batching, thereby causing the abnormal batching components, and causing a series of serious influences such as raw material waste, cost increase, supply delay and the like. Therefore, errors in the operation of feeding and batching are avoided, and the method is particularly important for the production and the manufacture of glass.

SUMMERY OF THE UTILITY MODEL

The utility model aims at providing a throw material batching mistake proofing feed bin, throw material dosing unit and throw material batching system, the possibility that takes place the error when can reduce to throw material and batching operation.

In order to realize above-mentioned purpose, this disclosure provides a throw material batching mistake proofing feed bin, includes: the storage bin is provided with a feed inlet and a feed outlet, a driving piece and an end cover for plugging the feed inlet are arranged at the feed inlet, and the driving piece is used for driving the end cover to open or plug the feed inlet; the material conveying bin comprises a feeding hole and a discharging hole, and the feeding hole is communicated with the discharging hole; the screw feeder comprises a motor and a screw rod, the screw rod is positioned in the conveying bin, the motor is arranged in the conveying bin and is used for driving the screw rod to rotate, the feeding hole is positioned above the screw rod, and the discharging hole is positioned below the screw rod; the signal receiving device is arranged at the feeding opening and used for receiving an instruction of a remote controller, and the signal receiving device is used for controlling the driving piece to drive the end cover to open the feeding opening according to the instruction of the remote controller and keeping the feeding opening open within a preset time; the sensor is arranged in the material conveying bin and used for monitoring the rotating state of the screw rod; and the error reporting device is arranged in the storage bin and is used for receiving the rotation state information of the screw rod monitored by the sensor and comparing the received rotation state information of the screw rod with the preset rotation state information of the screw rod.

Optionally, the conveying bin is in a zigzag structure and comprises a first vertical bin, a transverse bin and a second vertical bin which are communicated, the screw rod is supported in the transverse bin, the feed inlet is formed in the top of the first vertical bin, and the discharge outlet is formed in the bottom of the second vertical bin.

Optionally, a bin switch valve is arranged at the discharge opening and used for controllably opening or closing the discharge opening.

Optionally, the discharge port is provided with an ingredient valve for controllably opening or closing the discharge port.

Optionally, a dust collector is disposed on the storage bin.

On the basis of the technical scheme, the utility model also provides a throw material dosing unit, including the aforesaid throw material batching mistake proofing feed bin, throw material batching mistake proofing feed bin the discharge gate with divide the hopper intercommunication.

Optionally, the dispensing hopper is provided with an electronic weighing scale.

On the basis of the technical scheme, the present disclosure further provides a feeding and batching system, which comprises the feeding and batching device, wherein the collecting hopper is communicated with the distributing hoppers of each feeding and batching device.

Optionally, throw material feed proportioning system still includes blendor and transfer jar, the aggregate hopper with the blendor intercommunication, the transfer jar is used for accepting the material after the blendor mixes.

Optionally, the feeding and batching system further comprises a switching valve, the mixer and the transfer material tank are provided with two, and the collection hopper is communicated with the mixer through the switching valve.

Through the technical scheme, when needs throw the material in to the feed bin, press the button that the feed bin that needs opened corresponds through the remote controller earlier, after the signal reception device who corresponds the feed bin received the instruction of remote controller, instruct driving piece drive end cover motion, open the charge door with this, in the staff adds the storage silo with the material through the charge door, when being provided with a plurality of material batching mistake proofing feed bins of throwing, only the end cover of remote controller instruction just can open, all the other end covers are in the closed condition, the staff can only throw the material in the open storage silo of charge door this moment, the possibility of mistake appears when having reduced and throwing the material, and the end cover opens can self-closing after a period, appear the confusion when avoiding next time throwing the material. After the material finishes throwing, the material can be followed in the storage silo gets into the defeated feed bin, control system opens screw feeder and carries the material in the defeated feed bin, because screw feeder controls through PLC (programmable logic controller), consequently, inevitable can appear the system batching and take place unusually and then lead to the condition of makeing mistakes, so set up the state of sensor monitoring hob, it prepares burden to rotate when needing the hob, and sensor actual detection hob is in the stop state, error reporting device can report the mistake, it does not report the mistake when needing hob stall, and the hob that sensor actual detection is in when rotating the state of batching, error reporting device also can report the mistake, through setting up error reporting device, can make the quick batching of perceiving screw feeder of staff whether the mistake appears, when the mistake appears, the staff also can be quick reply, get rid of wrong material through subsequent handling, reduce the loss. Adopt this disclosed material batching mistake proofing feed bin of throwing, the possibility that takes place the error when can reduce to throw material and batching operation.

Additional features and advantages of the disclosure will be set forth in the detailed description which follows.

Drawings

The accompanying drawings, which are included to provide a further understanding of the disclosure and are incorporated in and constitute a part of this specification, illustrate embodiments of the disclosure and together with the description serve to explain the disclosure, but do not constitute a limitation of the disclosure. In the drawings:

fig. 1 is a schematic overall structure diagram of a material feeding and batching mistake proofing bin provided by an embodiment of the disclosure;

fig. 2 is a schematic overall structure diagram of a feeding and batching device provided by the embodiment of the disclosure;

fig. 3 is a schematic diagram of an overall structure of a feeding and batching system provided by the embodiment of the disclosure.

Description of the reference numerals

1-a storage bin; 11-a feed inlet; 12-a feed opening; 13-a bin switch valve; 14-a dust collector; 2-a material conveying bin; 21-a feed inlet; 22-a discharge port; 23-a first vertical bin; 24-a transverse bin; 25-a second vertical bin; 26-a dosing valve; 3-a screw feeder; 31-a motor; 32-a screw rod; 4-a signal receiving means; 5-a sensor; 6-distributing hopper; 61-electronic weighing scale; 7-a collecting hopper; 8-a mixer; 9-transferring the material tank; 10-a switching valve; 100-feeding and batching mistake proofing bin; 200-feeding and batching device.

Detailed Description

The following detailed description of specific embodiments of the present disclosure is provided in connection with the accompanying drawings. It should be understood that the detailed description and specific examples, while indicating the present disclosure, are given by way of illustration and explanation only, not limitation.

In the present disclosure, unless otherwise specified, the use of the terms of orientation such as "upper and lower" generally means "upper and lower" of the corresponding component in the use state, which are opposed to each other in the direction of gravity, "upper and lower" corresponding to the upper and lower orientations in fig. 1 to 3, respectively, "inner and outer" being "inner and outer" with respect to the profile of the corresponding component itself. In addition, terms such as "first," "second," and the like, used in the present disclosure are intended to distinguish one element from another element without order or importance. Furthermore, in the following description, when referring to the figures, the same reference numbers in different figures denote the same or similar elements, unless otherwise explained. The foregoing definitions are provided to illustrate and describe the present disclosure only and should not be construed to limit the present disclosure.

According to an embodiment of the present disclosure, referring to fig. 1, there is provided a feeding ingredient mistake proofing bunker 100, including: the device comprises a storage bin 1, wherein the storage bin 1 is provided with a feed inlet 11 and a feed outlet 12, a driving piece and an end cover for plugging the feed inlet 11 are arranged at the feed inlet 11, and the driving piece is used for driving the end cover to open or plug the feed inlet 11; the conveying bin 2 comprises a feeding hole 21 and a discharging hole 22, and the feeding hole 21 is communicated with the discharging hole 12; the screw feeder 3 comprises a motor 31 and a screw rod 32, the screw rod 32 is positioned in the conveying bin 2, the motor 31 is arranged in the conveying bin 2 and is used for driving the screw rod 32 to rotate, the feeding hole 21 is positioned above the screw rod 32, and the discharging hole 22 is positioned below the screw rod 32; the signal receiving device 4 is arranged at the feeding opening 11 and used for receiving an instruction of a remote controller, and the signal receiving device 4 is used for controlling the driving piece to drive the end cover to open the feeding opening 11 according to the instruction of the remote controller and keeping the feeding opening 11 open within a preset time; the sensor 5 is arranged in the material conveying bin 2, and the sensor 5 is used for monitoring the rotating state of the screw rod 32; and the error reporting device is arranged in the storage bin 1 and is used for receiving the rotation state information of the screw rod 32 monitored by the sensor 5 and comparing the received rotation state information of the screw rod 32 with the preset rotation state information of the screw rod 32.

Through the technical scheme, when needs throw the material in to the feed bin, press the button that the feed bin that needs opened corresponds through the remote controller earlier, signal receiver 4 that corresponds the feed bin receives the instruction back of remote controller, instruct driving piece drive end cover motion, open charge door 11 with this, the staff adds the material through charge door 11 in the storage silo 1, when being provided with a plurality of material batching mistake proofing feed bins of throwing 100, only the end cover of remote controller instruction just can open, all the other end covers are in closed condition, the staff can only throw the material in the storage silo 1 that the charge door 11 is open this moment, the wrong possibility appears when having reduced and throwing the material, and the end cover opens can self-closing after a period, the confusion appears when avoiding next time to throw the material. After the material finishes throwing, the material can be followed storage silo 1 and got into in defeated feed bin 2, control system opens screw feeder 3 and carries the material in defeated feed bin 2, because screw feeder 3 controls through PLC (programmable logic controller), consequently the inevitable system batching that can appear takes place unusually and then leads to the condition of makeing mistakes, so set up the state of sensor 5 monitoring hob 32, it batches to rotate when needs hob 32, and sensor 5 detects actually that hob 32 is in the stop condition, the error reporting device can report the mistake, it does not report the mistake when needs hob 32 stall, and hob 32 that sensor 5 detected actually is being in when rotating the state of batching, the error reporting device also can report the mistake, through setting up the error reporting device, can make the quick batching of perceiving screw feeder 3 of staff error, when the mistake appears, the staff also can be quick reply, get rid of wrong material through subsequent handling, reduce the loss. Adopt this open throw material batching mistake proofing feed bin 100, can reduce and throw the material and the batching operation the possibility that the mistake takes place during operation.

Referring to fig. 1, the bottom of the storage silo 1 is a hopper-shaped structure, the feed opening 12 is located at the bottom of the storage silo 1, and the feed opening 12 of the storage silo 1 and the feed opening 21 of the feed delivery silo 2 can be integrally connected or can be welded and fixed. The end cover can be articulated with charge door 11, and the driving piece can be the hydro-cylinder, directly promotes the end cover through the hydro-cylinder and realizes opening and shutting charge door 11, and the driving piece also can be motor 31, through set up gear drive between the axis of rotation of driving piece and the articulated shaft of end cover, makes driving piece drive end cover open or shutoff charge door 11. Wherein, the end cover will close after only opening a period of time, can set up opening time and be 3 minutes, treat three minutes after, the driving piece can drive end cover shutoff charge door 11, avoids throwing the material next time to the staff and produces the interference. This disclosure is provided with outside remote controller, can set up a plurality of different buttons on the remote controller, and every button can be corresponding one and throw material batching mistake proofing feed bin 100, and every button is used for opening one of them end cover. The screw feeder 3 is controlled by a PLC (programmable logic controller), the error reporting device can be provided with a loudspeaker and also can be provided with a voice prompter, the error reporting device can report errors to workers when the screw feeder 3 is found to operate incorrectly after comparison, and can also inform the workers that the screw feeder 3 operates normally when the screw feeder 3 is found to operate correctly after comparison.

In other embodiments provided by the present disclosure, referring to fig. 1, the feed bin 2 is configured in a zigzag shape and includes a first vertical chamber 23, a transverse chamber 24, and a second vertical chamber 25 that are communicated, a screw 32 is supported in the transverse chamber 24, a feed port 21 is formed at the top of the first vertical chamber 23, and a discharge port 22 is formed at the bottom of the second vertical chamber 25. Through the above design, when the material falls down from storage silo 1, can get into first vertical bin 23 through feed inlet 21 earlier, then enter into horizontal bin 24, when screw feeder 3 starts, can drive the material and remove to second vertical bin 25, when waiting that the material is carried second vertical bin 25, can fall down from discharge gate 22, then send to next process. Wherein, first vertical bin 23 and second vertical bin 25 room extend vertical direction and extend, horizontal bin 24 extends horizontal direction and extends, defeated material storehouse 2 is the Z style of calligraphy after 90 rotations to the right side, the length direction of hob 32 is unanimous with the length direction of horizontal bin 24, and first vertical bin 23 is located the top that hob 32 conveyed the head end, and second vertical bin 25 is located the terminal below of hob 32 conveying.

In other embodiments provided by the present disclosure, referring to fig. 1, a bin switch valve 13 is provided at the discharge opening 12, and the bin switch valve 13 is used for controllably opening or closing the discharge opening 12. Through above-mentioned design, can directly not get into defeated feed bin 2 after the material gets into storage silo 1, can wait for control system to instruct to open when feed bin ooff valve 13, the material just can fall into defeated feed bin 2 to this opportunity of controlling the batching. The stock bin switch valve 13 is an electric control valve and is controlled by a PLC (programmable logic controller).

In other embodiments provided by the present disclosure, referring to fig. 1, a dispensing valve 26 is provided at the dispensing outlet 22, the dispensing valve 26 being used to controllably open or close the dispensing outlet 22. Through above-mentioned design, when needs batching, open batching valve 26, then open screw feeder 3, can accomplish the batching operation, when the batching reaches appointed volume needs and can stop, close batching valve 26 and can shutoff discharge gate 22, avoid the too much falling from defeated silo 2 of material, influence the batching proportion. Wherein, the batching valve 26 is arranged in the second vertical bin 25, and the batching valve 26 is an electric control valve and is controlled by a PLC (programmable logic controller).

In other embodiments provided by the present disclosure, referring to fig. 1, a dust collector 14 is provided on the storage silo 1. Through above-mentioned design, the diffusion degree of dust when can reduce to throw the material avoids the material dust to influence the construction environment, is favorable to the protection to the environment. Wherein the dust collector 14 may be a bag-type dust collector.

On the basis of the above technical solution, referring to fig. 1 to 3, the present disclosure further provides a feeding and batching apparatus 200, which includes a distribution hopper 6 and at least one feeding batching mistake-proofing storage bin 100, wherein a discharge port 22 of the feeding batching mistake-proofing storage bin 100 is communicated with the distribution hopper 6. Through above-mentioned design, when batching material adds the back by mistake, the device of reporting an error can report an error, and the staff can the emergency stop screw feeder 3 and close batching valve 26, then gets rid of wrong material through hopper 6, avoids wrong material to enter into next process and other material mixes. Each feeding and batching device 200 may be provided with one feeding and batching mistake-proofing bin 100, or two or more feeding and batching mistake-proofing bins 100, or the materials in the feeding and batching mistake-proofing bins 100 are collected in one sub-hopper 6, and the sub-hopper 6 and other feeding and batching mistake-proofing bins 100 collect the materials in another sub-hopper 6. An electric control valve is arranged at the bottom of the distributing hopper 6 and controls the opening and closing of the distributing hopper through a control system so as to determine the timing of the discharging of the distributing hopper 6.

In other embodiments provided by the present disclosure, referring to fig. 2, the hopper 6 is provided with an electronic weighing scale 61. Through above-mentioned design, can weigh to the material in the branch hopper 6, borrow this to know and divide the ratio of material in the hopper 6 correct, if the proportion is out of order, the staff can carry out timely adjustment through weighing of electronic weighing scale 61.

On the basis of the technical scheme, referring to fig. 3, the present disclosure also provides a feeding and batching system, which includes a collecting hopper 7 and a plurality of feeding and batching devices 200, wherein the collecting hopper 7 is communicated with the batching hopper 6 of each feeding and batching device 200. Through the above design mode, when each feeding and batching device 200 conveys the material to the next process, the collecting hoppers 7 can collect uniformly, so that the materials in each feeding and batching device 200 can be collected together, and the subsequent uniform processing is convenient.

In other specific embodiments provided by the present disclosure, referring to fig. 3, the feeding and batching system further includes a mixer 8 and a transit bucket 9, the aggregate hopper 7 is communicated with the mixer 8, and the transit bucket 9 is used for receiving the materials mixed by the mixer 8. Through the design mode, the materials in the collecting hopper 7 can be fed into the mixer 8, then are fully mixed in the mixer 8, and then are fed into the transfer material tank 9, and after the mixed materials are collected by the transfer material tank 9, the materials can be further processed by the next procedure. Wherein, the bottom of the collecting hopper 7 is provided with an electric control valve which is controlled to open and close by a control system so as to determine the timing of blanking of the collecting hopper 7.

In other embodiments provided by the present disclosure, referring to fig. 3, the feeding and batching system further comprises a switching valve 10, two blenders 8 and two transfer buckets 9 are provided, and the aggregate hopper 7 is communicated with the two blenders 8 through the switching valve 10. Through the design mode, after the materials are collected by the collecting hopper 7, the switching valve 10 is switched to the state communicated with one mixer 8, then the materials are added into the communicated mixer 8, in the mixing process of the mixer 8, the switching valve 10 is switched to the state communicated with the other mixer 8, then the materials are added into the other mixer 8, so that the two mixers 8 alternately operate, the production is accelerated, and the operation efficiency is improved.

The concrete implementation of this disclosure embodiment does, when the material is thrown to the feed bin to needs, presses the remote controller and opens the end cover of the feed bin that needs feed, only need to the end cover open in the storage silo 1 add the material can, the staff has been reduced and has appeared throwing the possibility of expecting the error when throwing the material. After finishing throwing the material, control system control screw feeder 3 batching, sensor 5 control hob 32's rotation state, when the batching appears unusually, reports the wrong suggestion through reporting the wrong device, and the staff can promptly stop the batching operation, then through dividing hopper 6 will add wrong material discharge, avoid causing the influence to follow-up processing, reduce the possibility of taking place the error when batching the operation.

The preferred embodiments of the present disclosure are described in detail with reference to the accompanying drawings, however, the present disclosure is not limited to the specific details of the above embodiments, and various simple modifications may be made to the technical solution of the present disclosure within the technical idea of the present disclosure, and these simple modifications all belong to the protection scope of the present disclosure.

It should be noted that, in the above embodiments, the various features described in the above embodiments may be combined in any suitable manner, and in order to avoid unnecessary repetition, various possible combinations will not be further described in the present disclosure.

In addition, any combination of various embodiments of the present disclosure may be made, and the same should be considered as the disclosure of the present disclosure, as long as it does not depart from the spirit of the present disclosure.

Claims (10)

1. The utility model provides a throw material batching mistake proofing feed bin which characterized in that includes:

the storage bin is provided with a feed inlet and a feed outlet, a driving piece and an end cover for plugging the feed inlet are arranged at the feed inlet, and the driving piece is used for driving the end cover to open or plug the feed inlet;

the material conveying bin comprises a feeding hole and a discharging hole, and the feeding hole is communicated with the discharging hole;

the screw feeder comprises a motor and a screw rod, the screw rod is positioned in the conveying bin, the motor is arranged in the conveying bin and is used for driving the screw rod to rotate, the feed inlet is positioned above the screw rod, and the discharge outlet is positioned below the screw rod;

the signal receiving device is arranged on the charging opening and used for receiving an instruction of a remote controller, and the signal receiving device is used for controlling the driving piece to drive the end cover to open the charging opening according to the instruction of the remote controller and keeping the charging opening open within a preset time;

the sensor is arranged in the material conveying bin and used for monitoring the rotating state of the screw rod; and

the error reporting device is arranged in the storage bin and used for receiving the rotation state information of the screw rod monitored by the sensor and comparing the received rotation state information of the screw rod with the preset rotation state information of the screw rod.

2. The batching mistake proofing bin of claim 1 wherein the conveying bin is configured in a zigzag shape and comprises a first vertical bin, a transverse bin and a second vertical bin which are communicated, the screw rod is supported in the transverse bin, the feed inlet is formed at the top of the first vertical bin, and the discharge outlet is formed at the bottom of the second vertical bin.

3. The batching mistake proofing bin of claim 1 wherein the feed opening is provided with a bin on-off valve for controllably opening or closing the feed opening.

4. The dosing and batching mistake proofing bin of claim 1 wherein the discharge port is provided with a batching valve for controllably opening or closing the discharge port.

5. The batching mistake proofing bin of claim 1 wherein the storage bin is provided with a dust collector.

6. A feeding and batching device, characterized by comprising a distribution hopper and at least one feeding and batching mistake-proofing bin according to any one of claims 1 to 5, wherein the discharge hole of the feeding and batching mistake-proofing bin is communicated with the distribution hopper.

7. A dosing device according to claim 6, characterized in that the dispensing hopper is provided with an electronic weighing scale.

8. A feeding and batching system, characterized in that it comprises a plurality of feeding and batching devices according to claim 6 or 7 and a collecting hopper communicating with said sub-hoppers of each of said feeding and batching devices.

9. The feeding and mixing system of claim 8, further comprising a mixer and a transfer pot, wherein the collecting hopper is communicated with the mixer, and the transfer pot is used for receiving the mixed materials from the mixer.

10. The charging and batching system according to claim 9, further comprising a switching valve, wherein there are two mixers and said intermediate charging bucket, and said collecting hopper is in communication with both said mixers through said switching valve.

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