CN218659860U - High-efficient thicknessing machine of slabstone material - Google Patents
High-efficient thicknessing machine of slabstone material Download PDFInfo
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- CN218659860U CN218659860U CN202223202359.6U CN202223202359U CN218659860U CN 218659860 U CN218659860 U CN 218659860U CN 202223202359 U CN202223202359 U CN 202223202359U CN 218659860 U CN218659860 U CN 218659860U
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Abstract
The utility model discloses a high-efficiency stone slab thicknessing machine, which comprises a machine base, a conveying mechanism, a feeding device and a material removing device machine base; the conveying mechanism is horizontally arranged along the length direction of the base; the feeding devices are arranged on the base at intervals along the length direction of the base and are positioned right above the conveying mechanism; each feeding device is provided with a plurality of material removing devices, the material removing devices can rotationally cut stone plates on the conveying mechanism, and the feeding devices can drive the material removing devices to respectively move transversely on a horizontal plane and vertically move perpendicular to the ground. This high-efficient thicknessing machine of slabstone material can carry out the large thickness to the slabstone material and get the material to improve machining efficiency.
Description
Technical Field
The utility model relates to a slabstone processing technology field, concretely relates to high-efficient thicknessing machine of slabstone material.
Background
Stone (Stone) as a high-grade building decorative material is widely applied to indoor and outdoor decoration design, curtain wall decoration and public facility construction. The common stone materials in the market are mainly divided into natural stone and artificial stone.
The natural stone is divided into slate and granite according to the quality of physical and chemical characteristics. The artificial stone is divided into terrazzo and synthetic stone according to the working procedures. The terrazzo is formed by forging and pressing raw materials such as cement, concrete and the like; the synthetic stone is made up by using broken stone of natural stone as raw material, adding adhesive and polishing.
The thickness of the sold stone is different, the thickness of the conventional stone plate is fixed, and the mode of grinding by a grinding head plane is mainly adopted, and the excess material is removed by taking the plane as a unit, so that the plate meets the required thickness requirement. Based on the self characteristics of small grinding tool consumption and low feeding speed, the blank cutting amount of single feeding is generally not more than 3mm, the requirement on processing thickness can be met by multiple times of cutting when the thickness is large and fixed, the time consumption is long, the processing efficiency is low, and the loss of a grinding head is large. Meanwhile, in each processing process, a group of cutters is often adopted for processing, so that the processing period is further prolonged
SUMMERY OF THE UTILITY MODEL
Not enough to prior art exists, the to-be-solved technical problem of the utility model is to provide a high-efficient thicknessing machine of slabstone material can carry out big thickness to panel and get the material to improve machining efficiency.
In order to achieve the above purpose, the present invention is realized by the following technical solution: an efficient slabstone thicknessing machine, comprising:
a machine base;
the conveying mechanism is horizontally arranged along the length direction of the base;
the feeding devices are arranged on the base at intervals along the length direction of the base and are positioned right above the conveying mechanism; and
the feeding devices are arranged on the feeding devices, the material removing devices can rotationally cut stone plates on the conveying mechanism, and the feeding devices can drive the material removing devices to respectively move transversely on a horizontal plane and vertically perpendicular to the ground.
Furthermore, the feeding device comprises a portal frame, a plurality of support frames, a plurality of longitudinal moving mechanisms and a plurality of transverse moving mechanisms, the portal frame is erected on the base and stretches across the conveying mechanism, the support frames are inverted U-shaped frames, the support frames can be slidably erected on the portal frame at intervals, one transverse moving mechanism is arranged on each support frame, the transverse moving mechanisms are arranged at the top of the portal frame, the transverse moving mechanisms can drive the support frames connected with the transverse moving mechanisms to move along the direction perpendicular to the top of the portal frame, the two ends of each support frame are provided with one longitudinal moving mechanism, each longitudinal moving mechanism is connected with one material removing device, and the longitudinal moving mechanisms can drive the support frames to vertically move on the ground.
Further, the transverse moving mechanism comprises a first telescopic motor, the first telescopic motor is arranged at the top of the portal frame, and a telescopic shaft of the first telescopic motor is connected with the support frame.
Furthermore, the top of the portal frame moves in the conveying direction perpendicular to the conveying mechanism and is provided with a T-shaped sliding groove, the bottom of the support frame is provided with a T-shaped sliding block, and the T-shaped sliding block is connected with the T-shaped sliding groove in a sliding and clamping mode.
Further, a ball is arranged between the T-shaped sliding block and the contact surface of the T-shaped sliding groove.
Further, indulge and move mechanism and include the flexible motor of second and mounting panel, the flexible motor setting of second is in on the support frame, just the power output shaft perpendicular to ground of the flexible motor of second, gliding the installing from top to bottom of mounting panel can be in on the support frame, and with the power output shaft of the flexible motor of second is connected, every be provided with one on the mounting panel remove the material device.
Further, the material removing device comprises a rotary power source and a material removing assembly, and the rotary power source is arranged on the mounting plate; the material removing component comprises an installation shaft and a combined cutter head, the installation shaft can be arranged in a rotating mode and is arranged on the installation plate, and is located directly above the conveying mechanism, the conveying mechanism is arranged in parallel, the feeding conveying direction of the conveying mechanism is vertically arranged, the installation shaft is connected with the rotary power source, the rotary power source can drive the installation shaft to rotate, the combined cutter head comprises a plurality of disc-shaped cutters, the disc-shaped cutters are axially stacked, sleeved and arranged on the installation shaft, the distance between the disc-shaped cutters is adjustable, and the outer edges of the disc-shaped cutters are cutting edges.
Further, the material removing device also comprises a blowing device, wherein the air outlet of an air pipe of the blowing device is aligned with the lower edge of the material removing device
The utility model has the advantages that:
above-mentioned high-efficient thicknessing machine of slabstone material, during the use, the degree of depth of processing as required earlier goes the height of expecting the device through the feeding device adjustment, afterwards, according to the processing width of difference, selects to launch whole and partial device that goes, goes the horizontal position of expecting the subassembly through the feeding device adjustment list, realizes the processing to different width panels, if be provided with four on a feeding device and go the material device, then can make four two liang of series connection of going the material device. If the feeding devices are three, three groups of feeding devices form a parallel connection mode, and the same plate is removed at the same time. Of course, the stress of the stone and the shape of the stone to be processed (such as removing the material with the large thickness on the left and right sides of the stone, or removing the material in the middle, or removing the material on the left side, or removing the material on the right side) can be considered, so that the four material removing devices are arranged in other arrangement modes staggered in the axial direction, and after the material removing devices are arranged, the conveying mechanism and the material removing devices are started, so that the cutting grooves with multiple depths can be formed on the plate until the material removing with the large thickness on the upper part of the whole plate is completed.
After the material removal of the large thickness of the upper part of the whole plate is finished, the thin surplus material formed between the two disc-shaped cutters at the top of the plate is removed through the sweeping machine in the next step, and then a flat and smooth forming surface is obtained through the plane shaping equipment.
Adopt this high-efficient thicknessing machine of slabstone material, remove the material device and can carry out the cutting depth of rotation cutting, then can carry out fast, the material is removed to big thickness to improve and remove material speed. The problem that the traditional sharpening plane grinding mode easily causes sharpening rapid loss can be avoided. Meanwhile, the feeding device can move the material removing device transversely on a horizontal plane and vertically perpendicular to the ground, so that the feeding device can be used for processing plates with different widths and different depths. In addition, because of the plurality of groups of feeding devices, a plurality of groups of material removing devices can be arranged, and all or part of the material removing devices on all the feeding devices can be started during processing, so that the processing efficiency is further improved, and the plates with different shapes can be processed.
Drawings
In order to more clearly illustrate the embodiments of the present invention, the drawings used in the embodiments will be briefly described below. In all the drawings, the elements or parts are not necessarily drawn to actual scale.
Fig. 1 is a schematic view of a high-efficiency stone slab thicknessing machine according to an embodiment of the present invention;
FIG. 2 is a side view of a high efficiency slab thicknesser using a plurality of the stone slabs shown in FIG. 1;
FIG. 3 is a schematic view of a material removing assembly of the high-efficiency slabstone thicknessing machine shown in FIG. 1;
reference numerals are as follows:
100. a machine base; 200. a conveying mechanism; 300. a feeding device; 310. the device comprises a portal frame, 320, a support frame, 330, a longitudinal moving mechanism, 340 and a transverse moving mechanism;
400. a material removing device; 410. a source of rotational power; 420. a material removing component; 421. installing a shaft; 422. and (5) combining cutter heads.
Detailed Description
Embodiments of the present invention will be described in detail below with reference to the accompanying drawings. The following examples are only for illustrating the technical solutions of the present invention more clearly, and therefore are only examples, and the protection scope of the present invention is not limited thereby.
Referring to fig. 1 to 3, the utility model provides a high-efficient thicknessing machine of stone slab, including frame 100, conveying mechanism 200, feeding device 300 and remove material device 400 for the large-thickness high-efficient material of removing of large-scale panel.
Specifically, the conveying mechanism 200 is horizontally disposed along the length direction of the machine base 100 for supporting and conveying slates. The feeding devices 300 are provided in plurality, and the plurality of feeding devices 300 are disposed at intervals along the length direction of the base 100 on the base 100 and are positioned right above the conveying mechanism 200. Each feeding device 300 is provided with a plurality of material removing devices 400, the material removing devices 400 can rotationally cut stone plates on the conveying mechanism 200, and the feeding devices 300 can drive the plurality of material removing devices 400 to respectively move transversely on a horizontal plane and vertically perpendicular to the ground.
When the device is used, firstly, the height of the material removing device 400 is adjusted through the feeding device 300 according to the depth required to be processed, then, all or part of the material removing devices 400 are selected to be started according to different processing widths, and the horizontal position of the single material removing assembly 420 is adjusted through the feeding device 300, so that all the material removing devices 400 on each feeding device 300 form axial series connection, and the processing of plates with different widths is realized, for example: if four discharging devices 400 are provided on one feeding device 300, the four discharging devices 400 can be connected in series two by two. If there are three feeding devices 300, three groups of feeding devices 300 are connected in parallel, and the same plate is removed at the same time. Of course, the four material removing devices 400 may be arranged in other arrangement modes staggered in the axial direction by considering the stress of the stone and the shape to be processed into the stone (for example, removing the material with a large thickness on the left and right sides of the stone, or removing the material in the middle, or removing the material on the left side, or removing the material on the right side), and after the material removing devices 400 are arranged, the conveying mechanism 200 and the material removing devices 400 are started, so that the cutting grooves with a plurality of depths can be formed on the plate until the large-thickness material removing on the upper portion of the whole plate is completed.
After the large-thickness material removal of the upper part of the whole plate is finished, the thin sheet excess material formed between the two disc-shaped cutters at the top of the plate is removed through the sweeping machine in the next step, and then a flat and smooth forming surface is obtained through the plane shaping equipment.
By adopting the high-efficiency stone slab thicknessing machine, the material removing device 400 can perform rotary cutting depth cutting, and then can perform rapid and large-thickness material removal, thereby improving the material removing speed. The problem that the traditional sharpening plane grinding mode easily causes sharpening rapid loss can be avoided. Meanwhile, the feeding device 300 can move the material removing device 400 transversely on the horizontal plane and vertically perpendicular to the ground, so that the device can be used for processing plates with different widths and different depths. In addition, because of the plurality of groups of feeding devices 300, a plurality of groups of material removing devices 400 can be arranged, and all or part of the material removing devices 400 on all the feeding devices 300 can be started during processing, so that the processing efficiency is further improved, and the plates with different shapes can be processed.
In the present embodiment, the feeding device 300 includes a gantry 310, a plurality of support frames 320, a plurality of longitudinal moving mechanisms 330, and a plurality of transverse moving mechanisms 340. The gantry 310 is erected on the machine base 100 and straddles the conveying mechanism 200. The supporting frames 320 are inverted U-shaped frames, and a plurality of supporting frames 320 can be slidably and alternately erected on the portal frame 310. Each support frame 320 is provided with a transverse moving mechanism 340, and the transverse moving mechanism 340 is arranged at the top of the portal frame 310. The traversing mechanism 340 can drive the supporting frame 320 connected with the traversing mechanism to move along the top of the portal frame 310 vertical to the conveying direction of the conveying mechanism 200. Two ends of each support frame 320 are provided with a longitudinal moving mechanism 330, each longitudinal moving mechanism 330 is connected with a material removing device 400, and the longitudinal moving mechanisms 330 can drive the support frames 320 to move up and down perpendicular to the ground.
When in use, the height of the whole single material removing device 100 can be adjusted by the longitudinal moving mechanism 330, so that the device is suitable for different processing depths. The traversing mechanism 340 is used for adjusting the position of a single material removing device 400, so that all the material removing devices 400 can form serial or staggered arrangement on the same plane, and plates with different widths and different material removing positions are used for processing.
In this embodiment, the traversing mechanism 340 includes a first telescopic motor, the first telescopic motor is disposed at the top of the gantry 310, and a telescopic shaft of the first telescopic motor is connected to the supporting frame 320.
As a preferred embodiment, a T-shaped sliding groove is formed in the top of the gantry 310 and moves along the conveying direction of the vertical conveying mechanism 200, and a T-shaped sliding block is arranged at the bottom of the supporting frame 320 and slidably engaged with the T-shaped sliding groove. In addition, a ball can be arranged between the contact surfaces of the T-shaped sliding block and the T-shaped sliding groove. The balls reduce friction.
Indulge and move mechanism 330 and include the flexible motor of second and mounting panel, the flexible motor of second sets up on support frame 320, and the power output shaft perpendicular to ground of the flexible motor of second, and the mounting panel can be gliding the installation on support frame 320 from top to bottom to be connected with the power output shaft of the flexible motor of second, be provided with one on every mounting panel and go material device 400. Similarly, balls can be arranged between the mounting plate and the support frame 320 to reduce friction.
The blanking device 400 includes a mounting frame 410, a rotary power source 410, and a blanking assembly 420. The mounting bracket 410 is provided on the traversing mechanism, and the rotary power source 410 is provided on the mounting bracket 410. The material removing assembly 420 comprises a mounting shaft 421 and a combined cutter head 422, the mounting shaft 421 can be rotatably arranged on the mounting frame 410 and is positioned right above the conveying mechanism 200, and is arranged parallel to the conveying mechanism 200 and is arranged perpendicular to the feeding and conveying direction of the conveying mechanism 200, the mounting shaft 421 is connected with the rotary power source 410, the rotary power source 410 can drive the mounting shaft 421 to rotate, the combined cutter head 422 comprises a plurality of disc-shaped cutters, the disc-shaped cutters are axially stacked and sleeved on the mounting shaft 421, the distance between the adjacent disc-shaped cutters is adjustable, and the outer edges of the disc-shaped cutters are cutting edges.
When in use, the conveying mechanism 200 drives the stone slab to slowly feed. The rotary power source 410 drives the gang head 422 in rotation. The plurality of disc-shaped cutters of the combined cutter head 422 are used for cutting the plate in a rotary manner, so that cutting grooves with a plurality of depths can be formed on the plate until the large-thickness material removal of the upper part of the whole plate is completed.
Because the disc-shaped cutter can carry out deep cutting, the material can be removed quickly and in large thickness, and the material removing speed is improved. Meanwhile, the problem that the traditional sharpening plane grinding mode easily causes sharpening rapid loss is solved.
In particular implementations, the thickness of the gang head 422 along its axial direction may be set to 8-12cm. The thickness facilitates the assembly of the combined cutter 422, ensures the firmness of the combined cutter 422, and can better cut the combined cutter 422.
In this embodiment, in order to accommodate the removal of large thicknesses, it is ensured that the minimum cutting depth of the disc-shaped cutter is greater than 8mm. During construction, the appropriate depth of cut is selected as required each time.
In this embodiment, the thicknessing machine further includes a blower device, and an air outlet of an air pipe of the blower device is aligned with a lower edge of the material removing device 400. In the machining process, the air blowing device can be started, waste materials generated in the cutting process are blown to the left side and the right side of the material removing device 400, and the rotary subsequent serrated knife 4222 can cut conveniently.
The use mode of the high-efficiency stone slab thicknessing machine is as follows:
during the use, according to the degree of depth that needs processing, through the height of feed arrangement 300 adjustment remove material device 400, afterwards, according to different machining width, select to launch whole and partial remove material device 400, adjust the horizontal position of single subassembly 420 that removes through feed arrangement 300, realize the processing to different width panels, if: if four discharging devices 400 are provided on one feeding device 300, the four discharging devices 400 can be connected in series two by two. And simultaneously removing the same plate. Of course, the stress of the stone and the shape to be processed by the stone can be considered, so that the four material removing devices 400 are arranged in other arrangement modes staggered in the axial direction, and after the material removing devices 400 are arranged, the conveying mechanism 200 and the material removing devices 400 are started, so that cutting grooves with multiple depths can be formed in the plate until the large-thickness material removing of the upper part of the whole plate is completed.
After the large-thickness material removal of the upper part of the whole plate is finished, the thin sheet excess material formed between the two disc-shaped cutters at the top of the plate is removed through the sweeping machine in the next step, and then a flat and smooth forming surface is obtained through the plane shaping equipment.
The above embodiments are only used to illustrate the technical solution of the present invention, and not to limit it; although the present invention has been described in detail with reference to the foregoing embodiments, it should be understood by those skilled in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some or all of the technical features may be equivalently replaced; such modifications and substitutions do not substantially depart from the scope of the embodiments of the present invention, and are intended to be covered by the claims and the specification.
Claims (8)
1. The utility model provides a slabstone material high-efficient thicknessing machine which characterized in that includes:
a machine base;
the conveying mechanism is horizontally arranged along the length direction of the base;
the feeding devices are arranged on the base at intervals along the length direction of the base and are positioned right above the conveying mechanism; and
the feeding devices are provided with a plurality of material removing devices, the material removing devices can be used for rotationally cutting the stone plates on the conveying mechanism, and the feeding devices can drive the material removing devices to respectively move transversely on a horizontal plane and vertically perpendicular to the ground.
2. The efficient stone slab thicknessing machine as claimed in claim 1, wherein the feeding device comprises a portal frame, a plurality of support frames, a plurality of longitudinal moving mechanisms and a plurality of transverse moving mechanisms, the portal frame is erected on the base and straddles over the conveying mechanism, the support frames are inverted U-shaped frames, the plurality of support frames are erected on the portal frame in a sliding and spaced manner, each support frame is provided with one transverse moving mechanism, the transverse moving mechanisms are arranged at the top of the portal frame, the transverse moving mechanisms can drive the support frames connected with the transverse moving mechanisms to move along the top of the portal frame perpendicular to the conveying direction of the conveying mechanism, two ends of each support frame are provided with one longitudinal moving mechanism, each longitudinal moving mechanism is connected with one material removing device, and the longitudinal moving mechanisms can drive the support frames to move up and down perpendicular to the ground.
3. The efficient stone slab thicknessing machine of claim 2, wherein the traversing mechanism comprises a first telescopic motor, the first telescopic motor is arranged at the top of the portal frame, and a telescopic shaft of the first telescopic motor is connected with the support frame.
4. The efficient stone slab thicknessing machine of claim 3, wherein a T-shaped sliding groove is formed in the top of the portal frame in a manner of moving along a direction perpendicular to the conveying direction of the conveying mechanism, a T-shaped sliding block is arranged at the bottom of the supporting frame, and the T-shaped sliding block and the T-shaped sliding groove can be clamped in a sliding manner.
5. The efficient stone slab thicknessing machine of claim 4, wherein a ball is arranged between the T-shaped sliding block and the contact surface of the T-shaped sliding groove.
6. The efficient stone slab thicknessing machine of claim 2, wherein the longitudinal moving mechanism comprises a second telescopic motor and mounting plates, the second telescopic motor is arranged on the support frame, a power output shaft of the second telescopic motor is perpendicular to the ground, the mounting plates are arranged on the support frame in a vertically sliding manner and connected with the power output shaft of the second telescopic motor, and each mounting plate is provided with one material removing device.
7. The stone slab efficient thicknessing machine of claim 1 or 6, wherein the material removing device comprises a rotary power source and a material removing assembly, the rotary power source is arranged on the mounting plate; the material removing component comprises an installation shaft and a combined cutter head, the installation shaft can be arranged in a rotating mode and is arranged on the installation plate, and is located directly above the conveying mechanism, the conveying mechanism is arranged in parallel, the feeding conveying direction of the conveying mechanism is vertically arranged, the installation shaft is connected with the rotary power source, the rotary power source can drive the installation shaft to rotate, the combined cutter head comprises a plurality of disc-shaped cutters, the disc-shaped cutters are axially stacked, sleeved and arranged on the installation shaft, the distance between the disc-shaped cutters is adjustable, and the outer edges of the disc-shaped cutters are cutting edges.
8. A stone slab efficient thicknessing machine as defined in claim 1, further comprising a blower device, the air outlet of the air duct of the blower device being aligned with the lower edge of the material removal device.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202223202359.6U CN218659860U (en) | 2022-11-30 | 2022-11-30 | High-efficient thicknessing machine of slabstone material |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202223202359.6U CN218659860U (en) | 2022-11-30 | 2022-11-30 | High-efficient thicknessing machine of slabstone material |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN218659860U true CN218659860U (en) | 2023-03-21 |
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ID=85541974
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202223202359.6U Active CN218659860U (en) | 2022-11-30 | 2022-11-30 | High-efficient thicknessing machine of slabstone material |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN218659860U (en) |
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2022
- 2022-11-30 CN CN202223202359.6U patent/CN218659860U/en active Active
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