CN218656160U

CN218656160U - High-efficiency energy-saving aluminum profile extruder

Info

Publication number: CN218656160U
Application number: CN202223292309.1U
Authority: CN
Inventors: 沈颀
Original assignee: Foshan Hengda Machinery Industry Co ltd
Current assignee: Foshan Hengda Machinery Industry Co ltd
Priority date: 2022-12-08
Filing date: 2022-12-08
Publication date: 2023-03-21
Anticipated expiration: 2032-12-08

Abstract

The utility model discloses a high-efficiency energy-saving aluminum profile extruder, which comprises a fixed base, wherein a support connected with the fixed base is arranged on the fixed base, a transverse plate is fixedly arranged on the support, a hydraulic cylinder connected with the support is arranged on the support, a push rod connected with the hydraulic cylinder is arranged at the bottom of the hydraulic cylinder, the tail end of the push rod is provided with an extrusion plate which forms an integrated molding structure with the push rod, a processing table is arranged in the middle of the fixed base in a screw fixing mode, supporting plates are arranged on two opposite sides of the processing table, a heating mechanism connected with the fixed base is arranged on the left side of the fixed base, and a cooling mechanism connected with the fixed base is arranged on the right side of the fixed base; the utility model discloses energy-efficient aluminium alloy extruder, the function is various, can realize high temperature heating, extrusion and rapid cooling multiple functions, has reduced the time of heating in advance and carrying out the cooling in addition after processing, has improved machining efficiency greatly.

Description

High-efficiency energy-saving aluminum profile extruder

Technical Field

The utility model relates to an extruder field, specific be energy-efficient aluminium alloy extruder.

Background

An extruder, refers to a type of mechanical apparatus for press forming a profile to finally determine a formed shape. The aluminum ingot is generally subjected to high-temperature heating before being extruded, the aluminum ingot is fed into the extruder after being heated at high temperature, the aluminum ingot is extruded again, the external temperature is too high, if personnel touch the aluminum ingot, scalding is easily caused, therefore, the extruded aluminum profile needs to be cooled additionally, in the prior art, the high-temperature heating, the extrusion and the rapid cooling are generally carried out in separate steps, the extruder cannot meet multiple functions, the separate steps are used for processing and need to consume huge energy, the aluminum ingot cannot be extruded in time after being heated at high temperature often, the aluminum ingot is placed in the extruder in an extruding process, time is wasted and can not be kept easily, the high-temperature heating is required additionally, the temperature of the aluminum ingot cannot be controlled, repeated heating is required for many times, time and labor are wasted, the energy is wasted, the processing efficiency is low, therefore, a high-efficiency energy-saving aluminum profile extruder needs to be designed, the high-temperature heating, the extrusion and rapid cooling functions are achieved, the market demand can be met, and the aluminum ingot is rapidly processed into the aluminum profile.

SUMMERY OF THE UTILITY MODEL

To the weak point that exists among the above-mentioned technique, the utility model provides a high-efficient energy-saving aluminium alloy extruder.

In order to achieve the above purpose, the utility model adopts the following technical scheme: energy-efficient aluminium alloy extruder, including unable adjustment base, the last support that is connected rather than being provided with of unable adjustment base, the fixed diaphragm that is provided with on the support, be provided with the pneumatic cylinder rather than being connected on the support, the pneumatic cylinder bottom is provided with the push rod rather than being connected, the push rod end is provided with rather than constituting the stripper plate of integrated into one piece structure, unable adjustment base's centre is provided with the processing platform through the screw fixation mode, the relative both sides of processing platform all are provided with the backup pad, unable adjustment base's left side is provided with the heating mechanism rather than being connected, unable adjustment base's right side is provided with the cooling body rather than being connected.

As a further illustration, the push rod passes through the transverse plate and is movably connected with the transverse plate.

As a further elaboration, the heating mechanism includes a heating box, a fuel tank, a connecting pipe and a flame gun, the fuel tank is disposed inside the heating box, the connecting pipe is disposed on a side surface of the fuel tank and connected thereto, and the connecting pipe further extends to the outside through the heating box, and the flame gun is disposed on the supporting plate.

By way of further illustration, the connecting tube is also connected to the flame gun.

As further elaboration, cooling body includes air-cooler, cold-blast pipe and goes out the tuber pipe, the air-cooler set up in inside the air-cooler, the cold-blast pipe set up in the air-cooler side is connected rather than to the cold-blast pipe still passes the cold-blast pipe and extends to the outside, go out the tuber pipe set up in the backup pad.

As a further elaboration, the cold air pipe is also connected with the air outlet pipe.

As a further illustration, the bottom of the fixed base is additionally provided with a roller.

As a further elaboration, the fixed base is further provided with a control device.

To sum up, the utility model discloses following beneficial effect has: the utility model discloses energy-efficient aluminium alloy extruder, when needs extrude the aluminium ingot into the aluminium alloy, place the aluminium ingot on the processing bench, and to placing the aluminium ingot flaming heating on the processing bench through control flame gun, start the pneumatic cylinder simultaneously, the pneumatic cylinder promotes the push rod motion, make push rod and stripper plate press down, until extruding the aluminium ingot into the aluminium alloy, accomplish after the extrusion, start the air-cooler and produce cold wind, make cold wind blow off through cold-air duct and play tuber pipe, aluminium alloy rapid cooling after the extrusion, the function is various, can realize high-temperature heating, extrusion and rapid cooling multiple functions, the time of heating in advance and carrying out the cooling in addition after the processing has been reduced, the machining efficiency is greatly improved, compare with traditional extruder, can extrude while heating, need not extravagant time of putting into the extruder in addition, do not need in addition to heat many times, high efficiency and energy saving, avoid extravagant energy.

Drawings

FIG. 1 is a schematic view of the overall structure of the high-efficiency energy-saving aluminum profile extruder of the utility model;

FIG. 2 is a schematic view of the heating mechanism of the present invention;

FIG. 3 is a schematic structural view of the cooling mechanism of the present invention;

FIG. 4 is an enlarged view of a portion A of FIG. 1;

reference numbers in the figures:

FIG. 1-stationary base; 2-a control device; 3, rolling wheels; 4-a heating mechanism; 5-a cooling mechanism; 6-hydraulic cylinder; 7-a push rod; 8-extruding a plate; 9-heating the box; 10-a fuel tank; 11-a connecting tube; 12-a flame gun; 13-a cold air box; 14-an air cooler; 15-a cold air pipe; 16-air outlet pipe; 17-a processing table; 18-a scaffold; 19-a support plate; 20-transverse plate.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

As shown in fig. 1-4, the high-efficiency energy-saving aluminum profile extruder comprises a fixed base 1, a support 18 connected with the fixed base 1 is arranged on the fixed base 1, a transverse plate 20 is fixedly arranged on the support 18, a hydraulic cylinder 6 connected with the support 18 is arranged on the support 18, a push rod 7 connected with the hydraulic cylinder 6 is arranged at the bottom of the hydraulic cylinder 6, an extrusion plate 8 which forms an integrated molding structure with the push rod 7 is arranged at the tail end of the push rod 7, a processing table 17 is arranged in the middle of the fixed base 1 in a screw fixing mode, supporting plates 19 are arranged on two opposite sides of the processing table 17, a heating mechanism 4 connected with the fixed base 1 is arranged on the left side of the fixed base 1, and a cooling mechanism 5 connected with the fixed base 1 is arranged on the right side of the fixed base 1.

In this embodiment, the push rod 7 passes through the transverse plate 20 and is movably connected therewith.

In this embodiment, heating mechanism 4 includes heating cabinet 9, fuel-tank 10, connecting pipe 11 and flame gun 12, fuel-tank 10 set up in inside heating cabinet 9, connecting pipe 11 set up in fuel-tank 10 side is connected with it to connecting pipe 11 still passes heating cabinet 9 and extends to the outside, flame gun 12 set up in backup pad 19 to still there is the chamber door through hinged joint on the heating cabinet 9, can conveniently open heating cabinet 9 and to fuel tank 10 refueling, flame gun 12 just in time just to the aluminium ingot on the processing platform when using, flame gun 12 is towards the last flame gun of aluminium ingot, can make aluminium ingot rapid heating up heating.

In this embodiment, the connection pipe 11 is also connected to the flame gun 12.

In this embodiment, cooling mechanism 5 includes cold air box 13, air-cooler 14, cold air duct 15 and goes out tuber pipe 16, cold air box 14 set up in inside cold air box 13, cold air duct 15 set up in cold air box 14 side is connected rather than to cold air duct 15 still passes cold air box 13 and extends to the outside, go out tuber pipe 16 set up in backup pad 19 is last.

In this embodiment, the cold air duct 15 is further connected to the air outlet duct 16.

In this embodiment, unable adjustment base 1's bottom still is provided with gyro wheel 3 in addition, and gyro wheel 3 is used for making the extruder more nimble, improves the flexibility of extruder greatly, makes things convenient for the extruder to carry and remove.

In this embodiment, still be provided with controlling means 2 on unable adjustment base 1, controlling means 2 still is connected with pneumatic cylinder 6, flame gun 12 and air-cooler 14 respectively through the wire in addition, can realize accurate control.

The working principle is as follows: when needs extrude the aluminium ingot into the aluminium alloy, switch on the extruder, and realize the control to pneumatic cylinder 6, flame gun 12 and air-cooler 14 through controlling means 2, place the aluminium ingot on processing platform 17, and through controlling flame gun 12 to the aluminium ingot flame-throwing heating of placing on processing platform 17, start pneumatic cylinder 6 simultaneously, pneumatic cylinder 6 promotes push rod 7 motion, make push rod 7 and stripper plate 8 press down, until extruding the aluminium ingot into the aluminium alloy, accomplish the extrusion back, start air-cooler 14 and produce cold wind, make cold wind blow out through cold-blast pipe 15 and air-out pipe 16, cool down fast the aluminium alloy after the extrusion.

It is obvious to a person skilled in the art that the invention is not restricted to details of the above-described exemplary embodiments, but that it can be implemented in other specific forms without departing from the spirit or essential characteristics of the invention. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.

Furthermore, it should be understood that although the present description refers to embodiments, not every embodiment may contain only a single embodiment, and such description is for clarity only, and those skilled in the art should integrate the description, and the embodiments may be combined as appropriate to form other embodiments understood by those skilled in the art.

Claims

1. Energy-efficient aluminium alloy extruder, its characterized in that: the automatic forming machine comprises a fixed base, the last support that is connected with it that is provided with of fixed base, the fixed diaphragm that is provided with on the support, be provided with the pneumatic cylinder that is connected with it on the support, the pneumatic cylinder bottom is provided with the push rod that is connected with it, the push rod end is provided with the stripper plate rather than constituting integrated into one piece structure, fixed base's centre is provided with the processing platform through the screw fixation mode, the relative both sides of processing platform all are provided with the backup pad, fixed base's left side is provided with the heating mechanism who is connected with it, fixed base's right side is provided with the cooling body who is connected with it.

2. The high-efficiency energy-saving aluminum profile extruder as claimed in claim 1, characterized in that: the push rod penetrates through the transverse plate and is movably connected with the transverse plate.

3. The high-efficiency energy-saving aluminum profile extruder as claimed in claim 1, characterized in that: the heating mechanism comprises a heating box, a fuel box, a connecting pipe and a flame gun, wherein the fuel box is arranged inside the heating box, the connecting pipe is arranged on the side surface of the fuel box and is connected with the fuel box, the connecting pipe further penetrates through the heating box to extend to the outside, and the flame gun is arranged on the supporting plate.

4. The high-efficiency energy-saving aluminum profile extruder according to claim 3, characterized in that: the connecting pipe is also connected with the flame gun.

5. The high-efficiency energy-saving aluminum profile extruder as claimed in claim 1, characterized in that: cooling body includes air-cooler, cold-blast pipe and goes out the tuber pipe, the air-cooler set up in inside the air-cooler, the cold-blast pipe set up in the air-cooler side is connected rather than to the cold-blast pipe still passes the cold-blast pipe and extends to the outside, go out the tuber pipe set up in the backup pad.

6. The high-efficiency energy-saving aluminum profile extruder as claimed in claim 5, characterized in that: the cold air pipe is also connected with the air outlet pipe.

7. The high-efficiency energy-saving aluminum profile extruder as claimed in claim 1, characterized in that: the bottom of the fixed base is additionally provided with rollers.

8. The high-efficiency energy-saving aluminum profile extruder as claimed in claim 1, characterized in that: the fixed base is also provided with a control device.