CN218655719U

CN218655719U - Automatic washing system for planting plate rack

Info

Publication number: CN218655719U
Application number: CN202221089484.8U
Authority: CN
Inventors: 肖长城; 张样平; 王凯; 朱志勇; 顾志国
Original assignee: Shanghai Green Cube Agriculture Development Co ltd
Current assignee: Shanghai Green Cube Agriculture Development Co ltd
Priority date: 2022-04-27
Filing date: 2022-04-27
Publication date: 2023-03-21
Anticipated expiration: 2032-04-27

Abstract

The utility model discloses an automatic rinse-system of planting plate rail belongs to water planting plant production facility technical field. The utility model discloses a conveyer for transmitting planting plate rail, be equipped with the washing station on the conveyer, be equipped with the wiper mechanism who is the door frame structure with the corresponding position of washing station, wiper mechanism sets up the vertical scavenge pipe in the conveyer track outside of conveyer width direction both sides including the symmetry, and the top of the vertical scavenge pipe in both sides is passed through horizontal scavenge pipe and is linked to each other, all be equipped with the washing nozzle on vertical scavenge pipe and the horizontal scavenge pipe, and the position height of horizontal scavenge pipe is higher than the top position height of planting plate rail on the conveyer. The utility model discloses plan to provide an automatic rinse-system of planting plate rail is applicable to the washing of vegetables and flower planting plate rail, can dock automatic mechanical equipment, reduces the labour and uses, improves production efficiency, reduces intensity of labour.

Description

Automatic washing system for planting plate rack

Technical Field

The utility model relates to a water planting plant production facility technical field. And more particularly, to an automatic flushing system for a plant tray.

Background

As an important link of hydroponic vegetable production, the cleaning of the planting tray is one of key technical measures for improving the comprehensive benefits of vegetable production. In order to achieve the planting effect, the nutrient solution or the nutrient soil is stored in the planting tray, and the nutrient solution or the nutrient soil needs to be replaced at regular intervals. Before the change, need carry out thorough cleaning to planting the dish, the cleaning work is accomplished by the manual work at present, and is inefficient, cleans the effect poor, needs a large amount of labours, and is high to labour's degree of dependence, and mechanized, degree of automation is low. With the severe development of the aging population of China and the continuous reduction of the agricultural population, the willingness of the young to participate in agricultural production is declining. The requirement for labor-saving facilities and equipment in the seedling raising process is higher and higher. Therefore, an automatic washing system for the planting tray frame is urgently needed to be designed, the automatic washing of the planting tray frame can be achieved, the labor force is reduced, the production efficiency is improved, and the labor intensity is reduced.

Through retrieval, relevant patent documents such as Chinese patent document, application numbers are as follows: 201921629870X, which discloses a hydroponic vegetable circulating planting system, comprising a support frame, wherein a plurality of interplanting planting systems and a set of cleaning systems are arranged on the support frame side by side, the planting systems and the cleaning systems are arranged in parallel, the cleaning systems and each set of planting systems comprise a circulating conveying chain mechanism, planting pipes are placed on a conveying chain of the circulating conveying chain mechanism, two ends of each circulating conveying chain mechanism are respectively provided with a load transferring and conveying mechanism in a butt joint mode, and the load transferring and conveying mechanisms on the same side are longitudinally connected into a whole; an inner planting pipe cleaning device and an outer planting pipe disinfecting device are sequentially arranged above the circulating conveying chain mechanism in the cleaning system, and a set of outer planting pipe cleaning device is also arranged between the cleaning system and the transfer conveying mechanism at the end part of the adjacent planting system in a butt joint mode; the system has the advantages of reasonable equipment structure, corrosion resistance, high automation degree, stable and smooth transfer operation, convenient use and maintenance, high recycling efficiency and the like.

SUMMERY OF THE UTILITY MODEL

1. Technical problem to be solved by the utility model

The utility model aims to overcome among the prior art that the planting plate rail washs that degree of automation is low, intensity of labour is great not enough, plans to provide an automatic rinse-system of planting plate rail, is applicable to the washing of vegetables and flower planting plate rail, can dock automatic mechanical equipment, reduces the labour and uses, improves production efficiency, reduces intensity of labour.

2. Technical scheme

In order to achieve the above purpose, the utility model provides a technical scheme does:

the utility model discloses an automatic rinse-system of planting plate rail frame, including the conveyer that is used for transmitting the planting plate rail frame, be equipped with the washing station on the conveyer, be equipped with the wiper mechanism who is the door frame structure with the corresponding position of washing station, the wiper mechanism sets up the vertical scavenge pipe in the conveyer track outside of conveyer width direction both sides including the symmetry, and the top of the vertical scavenge pipe in both sides links to each other through horizontal scavenge pipe, all be equipped with the washing nozzle on vertical scavenge pipe and the horizontal scavenge pipe, and the position height of horizontal scavenge pipe is higher than the top position height of planting plate rail frame on the conveyer.

Furthermore, a cleaning preparation station is arranged at the front end of the conveyor, and a pushing mechanism used for pushing the planting tray frame to the conveyor is arranged at the front end of the cleaning preparation station.

Furthermore, a limiting part is further arranged on the cleaning preparation station, the limiting part is flush with the conveying crawler belt on the inner side of the conveyor, and the limiting part is located between the conveyor and the pushing mechanism.

Furthermore, the rear end of conveyer is equipped with washs the end station, be equipped with stop gear on the washing end station, stop gear is including establishing the rear side shield at the conveyer tail end, the rear side shield extends along the length direction of conveyer, just the rear side shield keeps flushing with conveyer inboard conveying track, and wherein the rear end of rear side shield is equipped with the terminal limiting plate that sets up with rear side shield is mutually perpendicular.

Furthermore, a front side baffle perpendicular to the tail end limiting plate is arranged on the front side of the tail end limiting plate, the front side baffle and the rear side baffle are symmetrically distributed at two ends of the tail end limiting plate, and a notch is further formed in the middle of the front side baffle.

Furthermore, a transition plate is arranged between the tail end of the conveying track on the inner side of the conveyor and the rear side baffle, and a transition plate is also arranged between the tail end of the conveying track on the outer side of the conveyor and the front side baffle.

Furthermore, the transition plate is obliquely arranged, and the position of the front end of the transition plate close to the conveyor is higher than the position of the rear end of the transition plate close to the limiting mechanism.

Furthermore, a plurality of vertical nozzles are uniformly arranged on the vertical cleaning pipe along the height direction at intervals, and a plurality of transverse nozzles are uniformly arranged on the horizontal cleaning pipe along the length direction at intervals.

Furthermore, the cleaning mechanism also comprises a cleaning machine connected with the bottom of the vertical cleaning pipe on one side, and a cleaning valve is arranged on the vertical cleaning pipe.

Furthermore, the limiting parts are a pair and are respectively arranged at the two ends of the inner side of the cleaning preparation station in the length direction.

3. Advantageous effects

Adopt the technical scheme provided by the utility model, compare with prior art, have following beneficial effect:

(1) The utility model discloses an automatic rinse-system of planting plate rail, conveyer and rear baffle are being connected on push mechanism's extension line, a conveying passageway of wasing the planting plate rail has been formed, utilize push mechanism to realize the automatic transport to the planting plate rail, the removal of planting plate rail in wasing has been realized, and can dock automation equipment, reduce the manpower consumption, and the labor intensity is reduced, the wiper mechanism of door frame structure can effectively realize washing when the planting plate rail is diversified simultaneously, realized washing the high efficiency of planting plate rail, effectively improve the cleaning efficiency.

(2) The utility model discloses an automatic rinse-system of planting plate rail, the locating part can play the spacing effect of initial fixation to planting plate rail to play the guide effect at the in-process that push mechanism will plant plate rail propelling movement to conveyer, effectively prevent to plant the situation such as the skew of plate rail appearance at the propelling movement in-process, guarantee that the gyro wheel of the bottom both sides of planting plate rail can smooth propelling movement to the conveyer track of conveyer both sides on, guaranteed the stability of follow-up washing.

(3) The utility model discloses an automatic rinse-system of plant plate rail, be equipped with stop gear on the station washs, stop gear is used for carrying on spacingly to the plant plate rail after wasing, make it fixed spacing on wasing the end station, thereby the convenient plant plate rail after wasing the end station carries the transfer, provide the station of placing for the plant plate rail after wasing the end simultaneously, wash the end at preceding plant plate rail and carry to wasing after the end station, push mechanism can wash the washing station on next plant plate rail propelling movement to the conveyer, guarantee whole cleaning process's smoothness nature, production efficiency is effectively improved.

(4) The utility model discloses an automatic rinse-system of plant plate rail, plant plate rail wash the back, and the waste water after its washing reachs the sedimentation tank and deposits, is arranged to the useless pond of row at last to recycle is applicable to the plant plate rail of multiple vegetables, flowers, and application scope is comparatively extensive.

Drawings

Fig. 1 is a schematic top view of an automatic washing system for a plant tray rack of the present invention;

fig. 2 is a front view of the automatic washing system for a plant tray rack of the present invention;

fig. 3 is a left side view of the automatic washing system for a plant tray rack of the present invention.

The reference numerals in the schematic drawings illustrate:

100. a conveyor; 101. cleaning a preparation station; 102. cleaning a station; 103. a cleaning end station; 110. a cleaning mechanism; 111. a vertical cleaning pipe; 112. a horizontal cleaning pipe; 113. a vertical nozzle; 114. a transverse nozzle; 115. cleaning the valve; 120. a pushing mechanism; 121. a limiting member; 130. a transition plate; 141. a rear side baffle; 142. a tail end limit plate; 143. a front side baffle; 150. an AGV trolley; 200. and (4) planting a tray frame.

Detailed Description

For a further understanding of the present invention, reference will be made to the following detailed description taken in conjunction with the accompanying drawings.

In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplification of description, but do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.

The present invention will be further described with reference to the following examples.

Example 1

As shown in fig. 1 to 3, the automatic washing system for the plant tray frame of the present embodiment includes a conveyor 100 for conveying the plant tray frame 200, and the conveyor 100 is equipped with a power system, and can drive the plant tray frame 200 to move horizontally by its own conveying track until the plant tray frame is transported to the end of the conveyor 100. The cleaning station 102 is arranged on the conveyor 100, the cleaning mechanism 110 in a door frame structure is arranged at a position corresponding to the cleaning station 102, the planting tray frame 200 is driven by the conveyor 100 to pass through the cleaning mechanism 110 in the door frame structure, the planting trays on the planting tray frame 200 can be comprehensively cleaned, and the cleaning effect and the cleaning efficiency are effectively guaranteed. The planting tray frame 200 in this embodiment has 5 tray frames, and each tray frame can hold 6 planting trays.

In this embodiment, the cleaning mechanism 110 includes vertical cleaning pipes 111 symmetrically disposed on the outer sides of the conveying tracks on both sides of the width direction of the conveyor 100, the tops of the vertical cleaning pipes 111 on both sides are connected through a horizontal cleaning pipe 112, cleaning nozzles are disposed on the vertical cleaning pipes 111 and the horizontal cleaning pipe 112, and the horizontal cleaning pipe 112 is higher than the top of the planting tray rack 200 on the conveyor 100. Specifically, be provided with a plurality of vertical nozzles 113 along the even interval of direction of height on the vertical scavenge pipe 111 in this embodiment, be provided with a plurality of horizontal nozzles 114 along the even interval of length direction on the horizontal scavenge pipe 112, can be to the multidirectional washing of several layers of planting disk shelves simultaneously, the cleaning efficiency is higher. The cleaning mechanism 110 further comprises a high-pressure cleaning machine connected with the bottom of the vertical cleaning pipe 111 on one side, a cleaning valve 115 is arranged on the vertical cleaning pipe 111, automatic flushing can be controlled to be opened and closed through butt joint of automatic equipment, the degree of automation is high, and operation and control are easy.

Vertical scavenge pipe 111 of both sides is used for washing from the both sides limit of planting plate rail 200 in this embodiment, and horizontal scavenge pipe 112 at top is used for washing from the top of planting plate rail 200, and convenient all-round planting dish to on the planting plate rail 200 washes, washes comparatively cleanly. When the planting plate frame 200 is conveyed to the cleaning station 102 by the conveyor 100 in the embodiment, the cleaning is stopped and the planting plate frame is moved forward, the cleaning mechanism 110 is opened to automatically clean the planting plate on the planting plate frame 200, after the cleaning is finished, the conveyor 100 is started again to convey the planting plate frame 200 to the tail end of the conveyor 100, the whole automatic cleaning process is simple and convenient, the labor force is reduced, the labor intensity is reduced, the cleaning automation degree is high, the production efficiency is greatly improved, and the cleaning machine is suitable for cleaning the planting plate frame 200 of vegetables and flowers.

As shown in fig. 1, the front end of the conveyor 100 in this embodiment is provided with a cleaning preparation station 101, the front end of the cleaning preparation station 101 is provided with a pushing mechanism 120 for pushing the plant tray frame 200 onto the conveyor 100, and the pushing mechanism 120 is used for providing initial power for the plant tray frame 200 for pushing the plant tray frame 200 from the cleaning preparation station 101 onto the conveyor 100. The cleaning preparation station 101 is further provided with a limiting part 121, the limiting part 121 is flush with the inner side conveying track of the conveyor 100, the limiting part 121 is located between the conveyor 100 and the pushing mechanism 120, the limiting part 121 can perform an initial fixing and limiting effect on the planting tray frame 200, and plays a guiding effect in the process that the pushing mechanism 120 pushes the planting tray frame 200 to the conveyor 100, so that the situations that the planting tray frame 200 deviates in the pushing process are effectively prevented, the rollers on two sides of the bottom of the planting tray frame 200 can be smoothly pushed to the conveying tracks on two sides of the conveyor 100, and the stability of subsequent flushing is ensured. The limiting parts 121 are a pair and are respectively arranged at two ends of the length direction of the inner side of the cleaning preparation station 101, and the planting tray frame 200 has a certain length, so that the planting tray frame can be positioned from two ends of the length of the planting tray frame at the same time, the positioning stability is further effectively improved, and the problem that the planting tray frame 200 deviates is effectively avoided.

The rear end of the conveyor 100 in this embodiment is provided with the cleaning end station 103, the cleaning end station 103 is provided with the limiting mechanism, the limiting mechanism is used for limiting the plant tray frame 200 after cleaning is finished, so that the plant tray frame 200 is fixed and limited on the cleaning end station 103, the plant tray frame 200 after cleaning is conveniently conveyed and transferred from the cleaning end station 103, meanwhile, a placing station is provided for the plant tray frame 200 after cleaning is finished, after the previous plant tray frame 200 is cleaned and conveyed to the cleaning end station 103, the pushing mechanism 120 can push the next plant tray frame 200 to the cleaning station 102 on the conveyor 100 for washing, the smoothness of the whole cleaning process is guaranteed, and the production efficiency is effectively improved.

In this embodiment, the limiting mechanism includes a rear baffle 141 disposed at the tail end of the conveyor 100, the rear baffle 141 extends along the length direction of the conveyor 100, and the rear baffle 141 is flush with the inner side conveying track of the conveyor 100, wherein a terminal limiting plate 142 perpendicular to the rear baffle 141 is disposed at the rear end of the rear baffle 141, and the terminal limiting plate 142 is used for limiting the terminal position of the plant tray frame 200, so as to effectively block the plant tray frame 200 and prevent the plant tray frame 200 from sliding forward. In this embodiment, a front baffle 143 perpendicular to the end limiting plate 142 is disposed at the front side of the end limiting plate 142, the front baffle 143 and the rear baffle 141 are symmetrically disposed at two ends of the end limiting plate 142, a gap is further disposed in the middle of the front baffle 143, and the rear baffle 141, the end limiting plate 142 and the front baffle 143 are used for surrounding three sides of the plant tray frame 200, so that the plant tray frame 200 can be effectively prevented from shifting, and is effectively fixed and limited in the limiting mechanism. The AGV trolley 150 is equipped with an electromagnetic or optical automatic navigation device, can travel along a specified navigation path, and has a transport vehicle with safety protection and various transfer functions, and the fork arm of the AGV trolley 150 can extend into the bottom of the planting tray frame 200 from the gap, and after the planting tray frame 200 is erected, the fork arm is moved out from the limiting mechanism and transported to a specified position.

In this embodiment, a transition plate 130 is disposed between the tail end of the conveying track inside the conveyor 100 and the rear baffle 141, and a transition plate 130 is also disposed between the tail end of the conveying track outside the conveyor 100 and the front baffle 143. The transition plate 130 is obliquely arranged, the position, close to the conveyor 100, of the front end of the transition plate 130 is higher than the position, close to the rear end of the limiting mechanism, of the transition plate 130, the cleaning finishing station 103 is located on the ground, the ground is paved by cement, and a sedimentation tank and a waste discharge tank are matched around the cleaning finishing station. The conveyor 100 and the rear sidewall 141 are connected to an extension line of the push mechanism 120, and a transfer passage for washing the planter plate frame 200 is formed. The automatic cleaning method comprises the steps that a mode that two automatic facilities including a conveyor 100 and an AGV trolley 150 are combined is adopted for conveying, wherein a pushing mechanism 120 can push the planting plate rack 200 with rollers onto the conveyor 100, the planting plate rack 200 is conveyed towards a cleaning mechanism 110 by the conveyor 100 and passes under the cleaning mechanism 110 spraying water, the cleaning mechanism 110 sprays water to the planting plate rack 200 from the front longitudinal direction and the back longitudinal direction and the upper side of the planting plate rack 200 at the same time, the planting plate rack 200 is pushed forwards under the driving of the conveyor 100 after the washing is completed, the planting plate rack 200 is pushed forwards to a cleaning finishing station 103 through a transition plate 130 and stops moving forwards after being blocked by a tail end limiting plate 142, at the moment, the planting plate rack 200 is limited and fixed in a limiting mechanism, and finally the planting plate rack 200 is lifted by the AGV trolley 150 and then moves to a specified position, the manual work removal of the planting plate rack 200 on the conveyor 100 is realized, automatic equipment can be butted, the human consumption is reduced, the cleaning efficiency is improved, the labor intensity is reduced, the rapid and the problem that the manual work of the planting plate rack 200 is efficiently cleaned in the traditional cleaning mode is solved. After the planting plate rack 200 is cleaned, the washed waste water reaches the sedimentation tank for sedimentation and is finally discharged to the waste discharge tank so as to be recycled.

The present invention and its embodiments have been described above schematically, and the description is not limited thereto, and what is shown in the drawings is only one of the embodiments of the present invention, and the actual structure is not limited thereto. Therefore, if a person skilled in the art should understand that without departing from the spirit of the present invention, the person skilled in the art should not inventively design the similar structural modes and embodiments to the technical solution, and all shall fall within the protection scope of the present invention.

Claims

1. The utility model provides a plant the automatic rinse-system of plate rail which characterized in that: including conveyer (100) that is used for transmitting planting plate rail frame (200), be equipped with on conveyer (100) and wash station (102), be equipped with wiper mechanism (110) that is the door frame structure with the corresponding position of wiper station (102), wiper mechanism (110) are including the symmetry set up in vertical scavenge pipe (111) in the conveyer track outside of conveyer (100) width direction both sides, and the top of the vertical scavenge pipe (111) in both sides links to each other through horizontal scavenge pipe (112), all be equipped with the cleaning nozzle on vertical scavenge pipe (111) and horizontal scavenge pipe (112), and the position height of horizontal scavenge pipe (112) is higher than the top position height of planting plate rail frame (200) on conveyer (100).

2. The automatic washing system for a plant tray as claimed in claim 1, wherein: the front end of the conveyor (100) is provided with a cleaning preparation station (101), and the front end of the cleaning preparation station (101) is provided with a pushing mechanism (120) used for pushing the planting tray rack (200) to the conveyor (100).

3. The automatic flushing system of a plant tray as claimed in claim 2, wherein: the cleaning preparation station (101) is further provided with a limiting piece (121), the limiting piece (121) is flush with the conveying crawler on the inner side of the conveyor (100), and the limiting piece (121) is located between the conveyor (100) and the pushing mechanism (120).

4. The automatic washing system for a plant tray as claimed in claim 3, wherein: the rear end of conveyer (100) is equipped with washs and finishes station (103), be equipped with stop gear on washing and finishing station (103), stop gear is including establishing rear side shield (141) at conveyer (100) tail end, rear side shield (141) extend along the length direction of conveyer (100), just rear side shield (141) and conveyer (100) inboard transport track keep flushing, wherein the rear end of rear side shield (141) is equipped with terminal limiting plate (142) with rear side shield (141) looks perpendicular setting.

5. The automatic washing system for a plant tray as claimed in claim 4, wherein: the front side of the tail end limiting plate (142) is provided with a front side baffle (143) perpendicular to the tail end limiting plate (142), the front side baffle (143) and the rear side baffle (141) are symmetrically distributed at two ends of the tail end limiting plate (142), and a notch is further formed in the middle of the front side baffle (143).

6. The automatic washing system for a plant tray as claimed in claim 5, wherein: a transition plate (130) is arranged between the tail end of the conveying crawler on the inner side of the conveyor (100) and the rear side baffle (141), and a transition plate (130) is also arranged between the tail end of the conveying crawler on the outer side of the conveyor (100) and the front side baffle (143).

7. The automatic flushing system of a plant tray as claimed in claim 6, wherein: the transition plate (130) is obliquely arranged, and the position of the front end of the transition plate (130) close to the conveyor (100) is higher than the position of the rear end close to the limiting mechanism.

8. An automatic washing system for a plant tray according to any one of claims 1 to 7, wherein: a plurality of vertical nozzles (113) are uniformly arranged on the vertical cleaning pipe (111) at intervals along the height direction, and a plurality of transverse nozzles (114) are uniformly arranged on the horizontal cleaning pipe (112) at intervals along the length direction.

9. The automatic washing system for a plant tray as claimed in claim 8, wherein: the cleaning mechanism (110) further comprises a cleaning machine connected with the bottom of the vertical cleaning pipe (111) on one side, and a cleaning valve (115) is arranged on the vertical cleaning pipe (111).

10. The automatic washing system for a plant tray as claimed in claim 3, wherein: the limiting pieces (121) are a pair and are respectively arranged at two ends of the inner side of the cleaning preparation station (101) in the length direction.