CN218649917U - Dough feeding and forming device with large calendering ratio - Google Patents

Abstract

The utility model discloses a big calendering is than feeding face and is become piece device, include the support body and install the lower compression roller at support body top, the top of support body is provided with compression roller assembly, the top of compression roller is provided with feed subassembly down, the top of support body is provided with scraper assembly, the top of going up scraper assembly is provided with the pressure regulating subassembly, gear motor is installed to top one side of support body, the double little sprocket of one side fixedly connected with of gear motor still includes: the pressure regulating subassembly includes worm gear reducer, one side fixedly connected with worm axle I of worm gear reducer, wherein, the outside symmetry of worm axle I is fixed with the second bearing, has solved and has fed the face in the past and become the piece needs through the cooperation operation of multiunit roll and compound roller, and processing technology is comparatively troublesome, is not convenient for adjust the thickness of dough sheet, and the poor problem of degree of automation has improved the quality that has improved production efficiency and dough sheet, thereby makes the utility model discloses a practicality is stronger.

Description

Dough feeding and forming device with large calendering ratio

Technical Field

The utility model relates to a dough processing technology field specifically is big calendering ratio and feeds a face and become piece device.

Background

The technological process of instant noodles needs to be pressed, cooked granular dough begins to form gluten but is loose, the gluten can be formed into a dough sheet only by applying pressure to the dough, then the dough can be pressed into a fine network structure through the pressing of a plurality of pressing rollers, and the fine network structure is uniformly distributed in the dough sheet, so that the plasticity, viscoelasticity and extensibility of the dough can be reflected.

Publication No. CN202635444U discloses a vermicelli production machinery, including frame, transmission system, conveyor, the frame is installed first blooming roller and No. two blooming rollers, and face feeding device and hopper are installed to the blooming roller top, and conveyor is installed to the blooming roller below, and No. three compound rolls are installed to the frame rear end, and transmission system is by motor drive roll, conveyer belt and face feeding device respectively through cycloid needle speed reducer, and adjusting device is installed at every group roll both ends, but this patent still has following problem in the in-service use:

the device every group roll can be adjusted alone, and the device is simple easily to be maintained, but the device adopts multiunit pressure face roller, and is comparatively loaded down with trivial details during the operation, can cause needs through the cooperation operation of multiunit roll and compound roller, and processing technology is comparatively troublesome, is not convenient for adjust the thickness of dough sheet, and the relatively poor problem of automation of production has reduced the efficiency of production, has improved the cost of manufacturing investment for the device has certain limitation when using.

A dough sheet feeding device with a large calendering ratio is proposed in order to solve the problems set forth above.

SUMMERY OF THE UTILITY MODEL

An object of the utility model is to provide a big calendering ratio feeds a face and becomes piece device to the solution needs through the cooperation operation of multiunit roll and compound roller, and processing technology is comparatively troublesome, is not convenient for adjust the thickness of dough sheet, the relatively poor problem of automation of production.

In order to achieve the above object, the utility model provides a following technical scheme: the dough feeding and slicing device with a large calendering ratio comprises a frame body and a lower pressing roller arranged at the top of the frame body;

the top of the frame body is provided with an upper compression roller assembly, the top of the lower compression roller is provided with a feeding assembly, the top of the frame body is provided with an upper scraper assembly, a lower scraper is arranged below the lower compression roller, the top of the upper scraper assembly is provided with a pressure regulating assembly, the top of the frame body is symmetrically and fixedly provided with a machine foot body, one side of the machine foot body is connected with a notch plate, one side of the top of the frame body is provided with a speed reducing motor, and one side of the speed reducing motor is fixedly connected with double rows of small chain wheels;

further comprising:

the pressure regulating assembly comprises a worm gear speed reducer, one side of the worm gear speed reducer is provided with an anti-rotation moment arm, and one side of the worm gear speed reducer is fixedly connected with a first worm shaft;

the second bearings are symmetrically fixed on the outer side of the first worm shaft, a first spacer bush is mounted on the outer portion of one side, close to the worm gear reducer, of the first worm shaft, and a second through cover is symmetrically mounted on the upper portion of one side of the first spacer bush;

the outer part of one side, close to the first spacer bush, of the worm shaft is fixedly connected with a second spacer bush, and a bearing support plate is fixedly mounted on the outer side of the second bearing.

Preferably, a coupler is fixedly connected to the outer side of the middle of the first worm shaft, and the first worm shaft is connected with the second worm shaft through the coupler. The outer side of the middle of the worm shaft II is fixedly connected with a worm body, and one side, far away from the coupler, of the worm shaft II is fixedly connected with a blank cap I.

Preferably, the pressure regulating subassembly still includes fixing base two, one side fixedly connected with adjustment lead screw of fixing base two, one side symmetry of adjustment lead screw is fixed with the bearing and presses the seat, the middle outside fixedly connected with worm wheel body of adjustment lead screw, spacer sleeve three is installed to adjustment lead screw's opposite side, one side fixedly connected with third bearing of spacer sleeve three, the top and the bottom symmetry of adjustment lead screw are fixed with the adjustment seat.

Preferably, go up the compression roller subassembly and include the roller stifle, one side fixedly connected with adjustment paper pad of roller stifle, the first bearing of one side fixedly connected with of adjustment paper pad, the externally mounted of first bearing has last compression roller bearing box, one side fixedly connected with lip seal that adjustment paper pad was kept away from to first bearing, one side of going up compression roller bearing box is rotated and is connected with the compression roller body, it leads to cover one to go up one side fixedly connected with that lip seal was kept away from to the compression roller body, lead to one side of covering one and install first gear, fixedly connected with clamp plate in the middle of one side of leading to covering one is kept away from to first gear, one side fixedly connected with fixing base of first gear is first, lead to the outside symmetry of covering one and install the adjustment briquetting, the inboard fixedly connected with backing plate of adjustment briquetting.

Preferably, the feeding assembly comprises a feeding motor, a feeding shaft is fixedly connected to the output end of the feeding motor, an auxiliary gear I is fixedly connected to one side of the feeding shaft, an auxiliary bearing I is fixedly connected to one side of the auxiliary gear I, the feeding shaft is arranged in a double row mode, and power is transmitted through the auxiliary gear I. The feeding device is characterized in that a lower pressing roller is arranged on the lower portion of the feeding assembly, two ends of the lower pressing roller are fixedly connected with a second auxiliary bearing, the second auxiliary bearing is symmetrically arranged, a second auxiliary gear is installed on one side of the second auxiliary bearing, the double rows of small chain wheels are installed on one side of the second auxiliary gear, and the lower pressing roller and the upper pressing roller assembly transmit power through the second auxiliary gear.

Preferably, go up the scraper subassembly and include the supporting seat, one side fixedly connected with application of force pole of supporting seat, the scraper body is installed at the top of application of force pole, go up the scraper body and install the scraper layering near one side of application of force pole, the outside fixed mounting of going up the scraper body has the scraper seat.

Preferably, the roller guard plates are installed on two sides of the lower scraper, a strut body is fixedly connected to the inner side of the top of the machine foot body, a strut outer wrapping pipe is sleeved outside the strut body, a machine foot connecting block is fixedly connected to the bottom of the machine foot body, and a protective cover is fixedly connected to the outer side of the frame body.

Compared with the prior art, the beneficial effects of the utility model are that: through setting up the pressure regulating subassembly, can conveniently adjust the dough sheet thickness of processing, be convenient for produce the dough sheet of different thickness, improved the quality of production efficiency and dough sheet, its concrete content as follows:

1. through setting up the pressure regulating subassembly, can adjust the device, and then realize the regulation of dough sheet thickness, be convenient for produce the dough sheet of different thickness, cooperation feed subassembly, can realize feeding face and continuous preforming in succession, through the water content that increases the face wadding, can realize the dough and compare the calendering with great calendering, the calendering is bigger, the noodless muscle is chewy, and then can improve the quality of noodless, it needs the cooperation operation through multiunit roll and compound roller to have solved in the past to feed the face flakiness, processing technology is comparatively troublesome, be not convenient for adjust the thickness of dough sheet, the poor problem of degree of automation, the quality of production efficiency and dough sheet has been improved, thereby make the utility model discloses a practicality is stronger.

2. The utility model discloses an automatic feed face continuous rolling technology realizes the automatic continuous production of face area processing procedure, dough sheet thickness 1.7 to 2mm, and the dough moisture content is less than 45%, and the preforming speed is adjustable 5 to 50m/min, can realize that the dough feeds the continuous preforming of face smoothly within the moisture content 45%, improves dough sheet product quality, compares with multiunit pressure face rod production line, compression roller quantity that can significantly reduce, reduction investment cost, improvement production efficiency.

Drawings

FIG. 1 is a schematic side sectional view of the present invention;

FIG. 2 is a schematic view of the overall structure of the front section of the present invention;

FIG. 3 is a schematic view of the mounting structure of the middle leg of the present invention;

FIG. 4 is a schematic view of the upper press roll assembly of the present invention;

FIG. 5 is a schematic view of the upper middle scraper assembly of the present invention;

fig. 6 is a schematic structural view of the middle pressure regulating assembly of the present invention;

FIG. 7 is a schematic view of the mounting structure of the middle double-row small sprocket of the present invention;

fig. 8 is a schematic view of the transmission structure of the present invention.

In the figure: 1. a frame body; 2. a lower pressing roller; 3. an upper press roll assembly; 31. roll closing the cover; 32. adjusting the paper pad; 33. a first bearing; 34. an upper roll bearing cartridge; 35. a lip-shaped seal ring; 36. an upper press roll body; 37. a first through cover; 38. a first gear; 39. pressing a plate; 310. a first fixed seat; 311. adjusting a pressing block; 312. a base plate; 4. a feeding assembly; 41. a feeding motor; 42. a feeding shaft; 43. a first auxiliary gear; 44. a first auxiliary bearing; 45. a second auxiliary bearing; 46. a second auxiliary gear; 5. a doctor blade assembly; 51. an upper scraper body; 52. pressing strips of the scraper; 53. a stressing rod; 54. a supporting seat; 55. a scraper seat; 6. a lower scraper; 7. a voltage regulating component; 71. a worm gear reducer; 72. an anti-rotation moment arm; 73. a spacer bush I; 74. a second through cover; 75. a second spacer sleeve; 76. a second bearing; 77. a bearing support plate; 78. a first worm shaft; 79. a coupling; 711. a second worm shaft; 712. a worm body; 713. covering a first blank; 714. a second fixed seat; 715. adjusting the screw rod; 716. a bearing pressing seat; 717. a worm gear body; 718. a third spacer sleeve; 719. a third bearing; 720. an adjusting seat; 8. a machine leg body; 9. a notch plate; 10. a roll guard; 11. a stay bar body; 12. the stay bar is wrapped by a pipe; 13. a machine foot connecting block; 14. a reduction motor; 15. double rows of small chain wheels; 16. a shield.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

Referring to fig. 1-8, the present invention provides a technical solution: big calendering ratio is fed face and is become piece device, include support body 1 and install lower compression roller 2 at 1 top of support body, the top of support body 1 is provided with compression roller assembly 3, the top of lower compression roller 2 is provided with feed subassembly 4, the top of support body 1 is provided with scraper subassembly 5, scraper 6 is installed down to the below of lower compression roller 2, the top of going up scraper subassembly 5 is provided with pressure regulating assembly 7, the top symmetry of support body 1 is fixed with undercarriage body 8, one side of undercarriage body 8 is connected with breach board 9, gear motor 14 is installed to top one side of support body 1, the double little sprocket 15 of one side fixedly connected with of gear motor 14.

The pressure regulating assembly 7 comprises a worm gear speed reducer 71, an anti-rotation moment arm 72 is installed on one side of the worm gear speed reducer 71, a first worm shaft 78 is fixedly connected to one side of the worm gear speed reducer 71, second bearings 76 are symmetrically fixed to the outer side of the first worm shaft 78, a first spacer 73 is installed on the outer portion, close to the worm gear speed reducer 71, of the first worm shaft 78, a second through cover 74 is symmetrically installed on the upper portion of one side of the first spacer 73, a second spacer 75 is fixedly connected to the outer portion, close to the first spacer 73, of the first worm shaft 78, a bearing support plate 77 is fixedly installed on the outer side of the second bearing 76, the pressure regulating assembly 7 can be used for regulating the device, the thickness of the surface sheet can be regulated, and the surface sheets with different thicknesses can be produced conveniently.

The outer side of the middle of the first worm shaft 78 is fixedly connected with a shaft coupling 79, the first worm shaft 78 is connected with a second worm shaft 711 through the shaft coupling 79, the outer side of the middle of the second worm shaft 711 is fixedly connected with a worm body 712, one side of the second worm shaft 711, which is far away from the shaft coupling 79, is fixedly connected with a blank cap 713, the pressure regulating assembly 7 further comprises a second fixing seat 714, one side of the second fixing seat 714 is fixedly connected with a regulating screw 715, and one side of the regulating screw 715 is symmetrically fixed with a bearing pressure seat 716.

Adjusting screw 715's middle outside fixedly connected with worm wheel body 717, three 718 at the spacer are installed to adjusting screw 715's opposite side, one side fixedly connected with third bearing 719 of three 718 at the spacer, adjusting screw 715's top and bottom symmetry are fixed with adjustment seat 720, it needs the cooperation operation through multiunit roll and compound roller to have solved in the past to feed the face one-tenth piece, processing technology is comparatively troublesome, be not convenient for adjust the thickness of dough sheet, the poor problem of degree of automation has improved the quality of production efficiency and dough sheet, thereby make the utility model discloses a practicality is stronger.

Go up compression roller assembly 3 and include roller stifle 31, one side fixedly connected with adjustment paper pad 32 of roller stifle 31, one side fixedly connected with first bearing 33 of adjustment paper pad 32, the externally mounted of first bearing 33 has last compression roller bearing box 34, one side fixedly connected with lip seal 35 that adjustment paper pad 32 was kept away from to first bearing 33, one side of going up compression roller bearing box 34 is rotated and is connected with compression roller body 36, one side fixedly connected with that goes up compression roller body 36 and keeps away from lip seal 35 leads to and covers one 37, first gear 38 is installed to one side of leading to covering one 37, fixedly connected with clamp plate 39 in the middle of one side of leading to covering one 37 is kept away from to first gear 38, one side fixedly connected with fixing base 310 of first gear 38, adjusting briquetting 311 is installed to the outside symmetry of leading to covering one 37, adjusting briquetting 311's inboard fixedly connected with backing plate 312.

The feeding assembly 4 comprises a feeding motor 41, a feeding shaft 42 is fixedly connected to the output end of the feeding motor 41, an auxiliary gear I43 is fixedly connected to one side of the feeding shaft 42, an auxiliary bearing I44 is fixedly connected to one side of the auxiliary gear I43, the feeding shaft 42 is arranged in double rows, and power is transmitted through the auxiliary gear I43.

The lower part of feed subassembly 4 is provided with compression roller 2 down, 2 both ends fixedly connected with auxiliary bearing two 45 of compression roller down, auxiliary bearing two 45 are the symmetry setting, auxiliary gear two 46 is installed to one side of auxiliary bearing two 45, one side at auxiliary gear two 46 is installed to double little sprocket 15, compression roller 2 passes through auxiliary gear two 46 transmission power with last compression roller subassembly 3 down, through setting up feed subassembly 4, can realize continuous face and continuous preforming of feeding, through the water content that increases the face wadding, can realize the dough and roll with great calendering ratio, the calendering ratio is big more, the noodless muscle is said and is chewed vigorously, and then can improve the quality of noodless.

Go up scraper subassembly 5 and include supporting seat 54, one side fixedly connected with application of force pole 53 of supporting seat 54, install scraper body 51 at application of force pole 53's top, go up scraper body 51 and be close to one side of application of force pole 53 and install scraper layering 52, the outside fixed mounting who goes up scraper body 51 has scraper seat 55, the utility model discloses an automatic continuous calendering technology of feeding face realizes the automatic continuous production of face area processing procedure technology, dough sheet thickness 1.7 to 2mm, dough moisture content is less than 45%, and the preforming speed is adjustable 5 to 50m/min, can realize that the dough feeds the continuous preforming of face smoothly within 45% of moisture content, improves dough sheet product quality, compares with multiunit dough roller production line, can significantly reduce compression roller quantity, reduces investment cost, improves production efficiency.

The roller guard plate 10 is installed to the both sides of scraper 6 down, the inboard fixedly connected with vaulting pole body 11 in top of undercarriage body 8, and the outer pipe 12 of vaulting pole has been cup jointed to the outside of vaulting pole body 11, the bottom fixedly connected with undercarriage connecting block 13 of undercarriage body 8, the outside fixedly connected with protection casing 16 of support body 1.

The working principle is as follows:

before the dough sheet feeding device with the large rolling ratio is used, the whole condition of the device needs to be checked to determine that the device can normally work, as shown in fig. 1-8, firstly, dough is fed through the feeding assembly 4, the feeding motor 41 drives the feeding shaft 42 to rotate, the feeding shaft 42 drives the auxiliary gear I43 to rotate, the driving motor drives the double-row small chain wheel 15 to rotate, the double-row small chain wheel 15 drives the auxiliary gear II 46 to rotate, the feeding of dough is realized, the dough can be rolled with the large rolling ratio by increasing the water content of dough wadding, the production of dough sheets with higher quality is realized, the worm gear reducer 71 drives the worm shaft I78 to rotate, the worm shaft I78 drives the worm body 712 to rotate, the worm body 712 drives the worm wheel body 717 to rotate, the worm wheel body 717 drives the fixing seat II 714 to rotate, the adjustment of the device is realized, the production of dough sheets with different thicknesses is facilitated, the upper scraper assembly 5 and the lower scraper 6 are matched to play a role in scraping, the dough sheet pressing roller assembly 3 and the lower pressing roller 2 are matched to perform the rolling operation on the dough, the dough sheet feeding operation, the continuous sheet pressing operation can be realized, and the continuous sheet pressing can be further smoothly improved in quality of products.

Although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that modifications may be made to the embodiments or portions thereof without departing from the spirit and scope of the invention.

Claims (7)

1. The dough feeding and slicing device with a large calendering ratio comprises a frame body (1) and a lower compression roller (2) arranged at the top of the frame body (1);

an upper compression roller assembly (3) is arranged at the top of the frame body (1), a feeding assembly (4) is arranged at the top of the lower compression roller (2), an upper scraper assembly (5) is arranged at the top of the frame body (1), a lower scraper (6) is arranged below the lower compression roller (2), a pressure regulating assembly (7) is arranged at the top of the upper scraper assembly (5), machine foot bodies (8) are symmetrically fixed at the top of the frame body (1), a notch plate (9) is connected to one side of each machine foot body (8), a speed reducing motor (14) is arranged at one side of the top of the frame body (1), and double small chain wheels (15) are fixedly connected to one side of the speed reducing motor (14);

it is characterized by also comprising:

the pressure regulating assembly (7) comprises a worm gear speed reducer (71), an anti-rotation moment arm (72) is mounted on one side of the worm gear speed reducer (71), and a first worm shaft (78) is fixedly connected to one side of the worm gear speed reducer (71);

a second bearing (76) is symmetrically fixed on the outer side of the first worm shaft (78), a first spacer bush (73) is mounted on the outer portion of one side, close to the worm gear reducer (71), of the first worm shaft (78), and a second through cover (74) is symmetrically mounted on the upper portion of one side of the first spacer bush (73);

the outer part of one side, close to the first spacer (73), of the first worm shaft (78) is fixedly connected with a second spacer (75), and a bearing support plate (77) is fixedly mounted on the outer side of the second bearing (76).

2. A large draw ratio dough feeding sheet forming apparatus as claimed in claim 1, wherein: the utility model discloses a worm gear, including the middle part outside fixedly connected with shaft coupling (79) of worm axle one (78), worm axle one (78) link to each other with worm axle two (711) through shaft coupling (79), the middle part outside fixedly connected with worm body (712) of worm axle two (711), one side fixedly connected with stifle (713) of shaft coupling (79) are kept away from to worm axle two (711).

3. A large draw ratio dough feeding sheet forming apparatus as claimed in claim 2, wherein: the pressure regulating subassembly (7) still includes fixing base two (714), one side fixedly connected with adjustment lead screw (715) of fixing base two (714), one side symmetry of adjustment lead screw (715) is fixed with the bearing and presses seat (716), the middle outside fixedly connected with worm wheel body (717) of adjustment lead screw (715), spacer three (718) are installed to the opposite side of adjustment lead screw (715), one side fixedly connected with third bearing (719) of spacer three (718), the top and the bottom symmetry of adjustment lead screw (715) are fixed with adjustment seat (720).

4. A large draw ratio dough feeding sheet forming apparatus as claimed in claim 1, wherein: go up compression roller subassembly (3) including roller stifle (31), one side fixedly connected with adjustment paper pad (32) of roller stifle (31), one side fixedly connected with first bearing (33) of adjustment paper pad (32), the externally mounted of first bearing (33) has last compression roller bearing box (34), one side fixedly connected with lip seal (35) of adjustment paper pad (32) are kept away from in first bearing (33), one side of going up compression roller bearing box (34) is rotated and is connected with compression roller body (36), it leads to one (37) of covering to go up one side fixedly connected with of lip seal (35) that compression roller body (36) was kept away from, lead to one side of covering one (37) and install first gear (38), fixedly connected with clamp plate (39) in the middle of one side of leading to covering one (37) is kept away from in first gear (38), one side fixedly connected with fixing base (310) of first gear (38), the outside symmetry of leading to covering one (37) is installed and is adjusted briquetting (311), the inboard fixedly connected with backing plate (312) of adjustment briquetting (311).

5. A large draw ratio dough feeding sheet forming apparatus as claimed in claim 1, wherein: the feeding assembly (4) comprises a feeding motor (41), an output end of the feeding motor (41) is fixedly connected with a feeding shaft (42), one side of the feeding shaft (42) is fixedly connected with a first auxiliary gear (43), one side of the first auxiliary gear (43) is fixedly connected with a first auxiliary bearing (44), the feeding shaft (42) belongs to a double-row arrangement mode, power is transmitted through the first auxiliary gear (43), a lower pressing roller (2) is arranged on the lower portion of the feeding assembly (4), two ends of the pressing roller (2) are fixedly connected with a second auxiliary bearing (45), the second auxiliary bearing (45) is symmetrically arranged, a second auxiliary gear (46) is installed on one side of the second auxiliary bearing (45), a small chain wheel (15) is installed on one side of the second auxiliary gear (46), and the pressing roller (2) and the upper pressing roller assembly (3) transmit power through the second auxiliary gear (46).

6. A large draw ratio dough feeding sheet forming apparatus as claimed in claim 1, wherein: go up scraper subassembly (5) including supporting seat (54), one side fixedly connected with application of force pole (53) of supporting seat (54), install scraper body (51) at the top of application of force pole (53), go up scraper body (51) and install scraper layering (52) near one side of application of force pole (53), the outside fixed mounting of going up scraper body (51) has scraper seat (55).

7. A large draw ratio dough feeding sheet forming apparatus as claimed in claim 1, wherein: roller guard plates (10) are installed on two sides of the lower scraper (6), a stay bar body (11) is fixedly connected to the inner side of the top of the machine foot body (8), a stay bar outer wrapping pipe (12) is sleeved on the outer portion of the stay bar body (11), a machine foot connecting block (13) is fixedly connected to the bottom of the machine foot body (8), and a protective cover (16) is fixedly connected to the outer side of the support body (1).

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