Convenient integral type steam lime set separation recovery system
Technical Field
The utility model relates to a technical field is retrieved to steam lime set, particularly, relates to a convenient integral type steam lime set separation recovery system.
Background
In the chemical production, relate to the use of different pressure grade steam, the steam condensate is the high temperature condensate water that steam produced after releasing the latent heat of gasification in indirect heating equipment, for the waste phenomenon that steam and condensate direct discharge caused, the mode of building the heat recovery station usually collects all high temperature condensate water and handles, the maximize energy saving.
The problems that exist at present are: when the steam condensate with different pressure grades is finally collected to a condensate header pipe, the steam condensate with high pressure grade is easy to gasify in a low-pressure steam condensate pipe network to cause a water hammer or water hammer effect, namely, when a steam pipeline initially receives steam, the steam is condensed by a low-temperature pipeline, continuously flowing steam drives condensed water to impact a pipe wall/pipe fitting to generate a phenomenon, and the safe operation of the condensate pipe network is influenced
An effective solution to the problems in the related art has not been proposed yet.
SUMMERY OF THE UTILITY MODEL
To the problem in the correlation technique, the utility model provides a convenient integral type steam condensate separation recovery system to overcome the above-mentioned technical problem that current correlation technique exists.
Therefore, the utility model discloses a specific technical scheme as follows:
the utility model provides a convenient integral type steam condensate separation recovery system, includes steam condensate pipe, steam condensate tank, steam condensate pump and steam drain pipe, the steam condensate pipe with steam condensate tank middle part connects, be equipped with into water hammer remove device on the steam condensate tank, steam condensate tank and two connect through condensate tank drain pipe between the steam condensate pump, just be located on the condensate tank drain pipe steam condensate tank with through into water waterproof hammer atmospheric pressure jar between the condensate tank drain pipe, the other end and the steam drain union coupling of steam condensate pump, be equipped with on the steam drain pipe with steam condensate pump matched with check valve one, be equipped with out water hammer remove device, go out water waterproof hammer atmospheric pressure jar, motorised valve, automatic monitoring ware on the steam drain pipe in proper order, steam condensate tank with connect through the back flow between the steam drain pipe, be equipped with on-the-site level gauge, remote level gauge on the steam condensate tank, steam condensate tank one side is equipped with the steam condenser, be equipped with the circulation line on the steam condenser, the top of steam condenser is equipped with the blow-down pipeline, two blow-down check valves.
Preferably, an anti-impact baffle matched with the steam condensate pipe is arranged at the joint of the steam condensate pipe and the steam condensate tank.
Preferably, a vortex-proof baffle matched with the condensate tank liquid outlet pipe is arranged at the joint of the steam condensate tank and the condensate tank liquid outlet pipe.
Preferably, the automatic monitor is provided with a qualified water outlet pipe and an unqualified water outlet pipe, and the condensate tank outlet pipe is provided with a manual discharging pipe.
Preferably, the water outlet hammer eliminating device is positioned on the front side of the water outlet hammer preventing air pressure tank, and the steam condensate tank is connected with the steam condenser through a flange.
The beneficial effects of the utility model are that:
the water hammer accident is effectively prevented and reduced through the water inlet hammer eliminating device, the water outlet hammer eliminating device, the water inlet waterproof hammer air pressure tank, the water outlet waterproof hammer air pressure tank and the first check valve;
the first check valve is respectively arranged at the outlet end of the steam condensate pump, so that a water hammer generated by opening and closing the first check valve can not act on the steam condensate pump;
the water hammer eliminating device is arranged at the front end of the water hammer preventing air pressure tank, and the water hammer eliminating device firstly eliminates or weakens the water hammer through the action of the water hammer eliminating device, so that the water hammer is subjected to pressure absorption through the water hammer preventing air pressure tank, a double water hammer preventing effect is achieved, and the water hammer preventing device also plays a role in protecting the water hammer preventing air pressure tank;
the steam is condensed in the steam condensate tank, and the steam is condensed in the steam condenser by using circulating water instead of being sprayed with desalted water, so that the process of treating desalted water is avoided. The middle part pipe connector of steam condensate pipe and steam condensate jar can make the double-phase separation of gas-liquid better behind the steam flash distillation, the utility model discloses the vertical design of equipment takes up an area of comparatively.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required to be used in the embodiments will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without creative efforts.
Fig. 1 is a general structure schematic diagram of a convenient integrated steam condensate separating and recycling system according to the embodiment of the present invention.
In the figure:
1. a steam condensate pipe; 2. a vapor condensate tank; 3. a steam condensate pump; 4. a steam outlet pipe; 5. a water-inlet water hammer-proof air pressure tank; 6. a first check valve; 7. a water-outlet water hammer eliminating device; 8. the water is discharged and the water hammer is prevented; 9. an electrically operated valve; 10. an automatic monitor; 11. a qualified water outlet pipe; 12. unqualified water outlet pipes; 13. a liquid outlet pipe of the condensate tank; 14. a return pipe; 15. a manual bleeder tube; 16. an in-situ level gauge; 17. a remote level gauge; 18. a water inflow hammer removal device; 19. a steam condenser; 20. a circulating water line; 21. an emptying pipeline; 22. a check valve.
Detailed Description
To further illustrate the various embodiments, the present invention provides the accompanying drawings, which are part of the disclosure and which are primarily intended to illustrate embodiments and, together with the description, serve to explain the principles of operation of the embodiments, and, by reference to these drawings, those of ordinary skill in the art will understand the principles of the invention and its advantages, with reference to the drawings and figures, in which elements are not drawn to scale and like elements are generally designated by like reference numerals.
According to the utility model discloses an embodiment provides a convenient integral type steam lime set separation recovery system.
The embodiment one, as shown in fig. 1, according to the utility model discloses a convenient integral type steam condensate separation recovery system of embodiment, including steam condensate pipe 1, steam condensate tank 2, steam condensate pump 3 and steam drain pipe 4, steam condensate pipe 1 with 2 middle parts of steam condensate tank are connected, be equipped with into water hammer remove device 18 on the steam condensate tank 2, steam condensate tank 2 and two connect through condensate tank drain pipe 13 between the steam condensate pump 3, just be located on the condensate tank drain pipe 13 steam condensate tank 2 with through waterproof hammer atmospheric pressure jar 5 of intaking between the condensate tank drain pipe 13, steam condensate pump 3's the other end and steam drain pipe 4 are connected, be equipped with on the steam drain pipe 4 with steam condensate pump 3 matched with check valve one 6, be equipped with out water hammer remove device 7 on the steam drain pipe 4 in proper order, go out water hammer atmospheric pressure jar 8, go out water hammer remove device 9, automatic condenser 10, steam condensate monitor 2 with connect through steam drain pipe 14 between the drain pipe 4, be equipped with steam condensate tank 2 on the steam condensate tank 19, be equipped with steam condensate pipe 19 on the steam condensate tank 19, steam condensate pipe 19 remote liquid level gauge 19, condenser 19, be equipped with steam condensate pipe 19 on one side condenser 19.
Embodiment two, as shown in fig. 1, according to the utility model discloses a convenient integral type steam condensate separation recovery system of embodiment, including steam condensate pipe 1, steam condensate tank 2, steam condensate pump 3 and steam drain pipe 4, steam condensate pipe 1 with 2 middle parts of steam condensate tank are connected, be equipped with into water hammer remove device 18 on steam condensate tank 2, steam condensate tank 2 and two connect through condensate tank drain pipe 13 between the steam condensate pump 3, just be located on the condensate tank drain pipe 13 steam condensate tank 2 with through waterproof hammer atmospheric pressure jar 5 of intaking between condensate tank drain pipe 13, steam condensate pump 3's the other end is connected with steam drain pipe 4, be equipped with on steam drain pipe 4 with steam condensate pump 3 matched with check valve one 6, be equipped with out water hammer remove device 7 in proper order on steam condensate tank 4, go out water hammer atmospheric pressure jar 8, go out water hammer 9, automatic 10, steam condensate monitor 2 with connect through steam drain pipe 14 between steam drain pipe 4, be equipped with steam condensate tank 2 and condensate pipe 19 on the steam condensate tank 2 remote steam condensate pipe 2 and condensate pipe 19, steam condensate pipe 19 is equipped with condensate pipe 19 on the condenser 19, steam condensate pipe 19 is equipped with condensate pipe 19 on the steam condensate pipe 19, condensate pipe 19 is connected with condenser 13, steam condensate pipe 19 is equipped with condensate pipe 19 on the steam condensate tank 2 on the steam condensate pipe 19, steam condensate pipe 19 on the steam condensate pipe 2 is equipped with the steam condensate pipe 2 is connected with the condenser 13. The anti-impact baffle can slow the rising rate of a large amount of flash-evaporated secondary steam when the steam condensate quantity is suddenly increased, and is beneficial to full separation of gas and liquid; the vortex-proof baffle plate prevents the steam condensate pump from cavitation.
In the third embodiment, as shown in fig. 1, a convenient and fast integrated steam condensate separating and recycling system according to the embodiment of the present invention comprises a steam condensate pipe 1, a steam condensate tank 2, a steam condensate pump 3 and a steam outlet pipe 4, the steam condensate pipe 1 is connected with the middle part of the steam condensate tank 2, the steam condensate tank 2 is provided with a water inlet hammer eliminating device 18, the steam condensate tank 2 is connected with the two steam condensate pumps 3 through a condensate tank liquid outlet pipe 13, the condensate tank outlet pipe 13 is positioned between the steam condensate tank 2 and the condensate tank outlet pipe 13, and the water hammer-proof air pressure tank 5 is arranged, the other end of the steam condensate pump 3 is connected with a steam outlet pipe 4, a check valve I6 matched with the steam condensate pump 3 is arranged on the steam outlet pipe 4, the steam outlet pipe 4 is sequentially provided with an outlet water hammer eliminating device 7, an outlet water hammer preventing air pressure tank 8, an electric valve 9 and an automatic monitor 10, the steam condensate tank 2 is connected with the steam outlet pipe 4 through a return pipe 14, the steam condensate tank 2 is provided with an in-situ liquid level meter 16 and a remote liquid level meter 17, a steam condenser 19 is arranged on one side of the steam condensate tank 2, a circulating water pipeline 20 is arranged on the steam condenser 19, the top of the steam condenser 19 is provided with a vent pipeline 21, the vent pipeline 21 is provided with a check valve II 22, the automatic monitor 10 is provided with a qualified water outlet pipe 11 and an unqualified water outlet pipe 12, the condensate tank outlet pipe 13 is provided with a manual discharge pipe 15, the water outlet hammer eliminating device 7 is positioned on the front side of the water outlet hammer preventing air pressure tank 8, and the steam condensate tank 2 is connected with the steam condenser 19 through a flange. It is easy to see from the above-mentioned design, through the design of qualified water discharging tube 11 and unqualified water discharging tube 12, and then can flow back the hydration check detected into the boiler and reuse, unqualified water is communicated to the desalted water station and made the desalted water and use; by the design of the manual bleed tube 15, the amount of condensate entering the system is prevented from exceeding the design flow of the condensate pump 3.
In practical application, the water hammer accident is effectively prevented and reduced through the water inlet hammer eliminating device 18, the water outlet hammer eliminating device 7, the water inlet waterproof hammer air pressure tank 5, the water outlet waterproof hammer air pressure tank 8 and the check valve I6;
the first check valves 6 are respectively arranged at the outlet ends of the steam condensate pump 3, so that water hammer generated by opening and closing the first check valves 6 cannot act on the steam condensate pump 3;
the water outlet hammer eliminating device 7 is arranged at the front end of the water outlet waterproof hammer air pressure tank 8, and the water outlet hammer eliminating device 7 eliminates or weakens a water hammer firstly under the action of the water outlet hammer eliminating device 7, so that the water hammer is subjected to pressure absorption through the water outlet waterproof hammer air pressure tank 8, a double waterproof hammer effect is achieved, and the water outlet hammer eliminating device 7 also plays a role in protecting the water outlet waterproof hammer air pressure tank 8;
the steam is condensed in the steam condensate tank 2, and the steam is condensed in the steam condenser 19 by using circulating water without spraying desalted water, so that the process of treating desalted water is avoided. The middle part pipe joint of the steam condensate pipe 1 and the steam condensate tank 2 can ensure that the gas-liquid two-phase separation is better after the steam flash evaporation.
The above description is only for the preferred embodiment of the present invention, and should not be taken as limiting the invention, and any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.