CN218628929U - Semi-automatic jack pressure testing equipment - Google Patents
Semi-automatic jack pressure testing equipment Download PDFInfo
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- CN218628929U CN218628929U CN202222340658.XU CN202222340658U CN218628929U CN 218628929 U CN218628929 U CN 218628929U CN 202222340658 U CN202222340658 U CN 202222340658U CN 218628929 U CN218628929 U CN 218628929U
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Abstract
The utility model discloses a semi-automatic jack pressure testing equipment, including intelligent pump station, reaction frame, business turn over hydro-cylinder, platform truck and lift cylinder, the reaction frame is equipped with table surface, and table surface's relative both sides are equipped with the track respectively, and the bottom of platform truck is equipped with supporting bench base and wheel, and the business turn over hydro-cylinder is established on table surface and is connected the wheel, and lift cylinder establishes in the bottom of platform truck, and business turn over hydro-cylinder and lift cylinder are connected respectively to intelligent pump station. The utility model discloses a platform truck business turn over, lift and hydraulic pressure oil circuit intelligent control, accurate control jack loading and unloading, pressure testing position to and jack pressure testing pressure, dwell time etc. the overall process seamless linking, increase substantially pressure testing efficiency.
Description
Technical Field
The utility model relates to the technical field of mechanical equipment, especially, relate to a semi-automatic jack pressure testing equipment.
Background
The jack carries out the pressure testing after the assembly is accomplished, jack pressure testing before for guaranteeing standard, safety, just must make the jack be in under the reaction frame, and just so lead to can't directly handling in place with the driving, the method that generally uses in the trade is through the driving oblique lifting, pull, including the mode of manpower auxiliary control direction with large-scale jack drag into the reaction frame below, then get back to and start the pressure testing before the oil pump, after the pressure testing finishes, still must again from the reaction frame below with the jack with the driving lift to one side, pull out, whole process can have certain surface wear to the product outward appearance, and the process has very many potential safety hazards, also need consume more manpower.
The prior patent, the patent name is "full-automatic lift propelling movement carrying device of jack calibrating installation", and patent number 202120822542.2 discloses a full-automatic lift propelling movement carrying device of jack calibrating installation, has realized that the convenient jack is laid, is removed and loading and unloading. A full-automatic lifting, pushing and carrying device for a jack calibrating device comprises a jack reaction frame, a supporting frame and a moving trolley; a movable guide rail is arranged on the working table surface of the jack reaction frame, and lifting cylinders are arranged on two sides of the working table surface of the jack reaction frame; the supporting frame is arranged on one side of the jack reaction frame; the bottom of the movable trolley is provided with a movable roller which is driven by a driving device to move along a movable guide rail to the direction far away from or close to the jack reaction frame. Above-mentioned prior art, travelling car's removal gyro wheel receives the damage easily at the pressure testing in-process.
SUMMERY OF THE UTILITY MODEL
To the above problem, the utility model provides a semi-automatic jack pressure testing equipment, through platform truck business turn over, lift and hydraulic pressure oil circuit intelligent control, accurate control jack loading and unloading, pressure testing position to and jack pressure testing pressure, dwell time etc. the overall process is seamless, increases substantially pressure testing efficiency.
The utility model discloses take following technical scheme to realize above-mentioned purpose:
the utility model provides a semi-automatic jack pressure testing equipment, includes intelligent pump station, reaction frame, business turn over hydro-cylinder, platform truck and lift cylinder, the reaction frame is equipped with table surface, table surface's relative both sides are equipped with the track respectively, the bottom of platform truck is equipped with supporting bench base and wheel, the business turn over hydro-cylinder is established table surface is last to be connected the wheel, lift cylinder establishes the bottom of platform truck, intelligent pump station connects respectively the business turn over hydro-cylinder with lift cylinder.
Preferably, the lifting oil cylinders are four, and the four lifting oil cylinders are respectively positioned at four corners of the bottom of the platform truck.
Preferably, the intelligent pump station is respectively connected with the inlet and outlet oil cylinder and the lifting oil cylinder through hydraulic oil ways.
The utility model has the advantages that:
the utility model discloses a semi-automatic jack pressure testing equipment, through platform truck business turn over, lift and hydraulic pressure oil circuit intelligent control, accurate control jack loading and unloading, pressure testing position to and jack pressure testing pressure, pressurize time etc. the overall process seamless linking, increase substantially pressure testing efficiency. In the whole pressure test process, operators only need to load and unload and observe the pressure test process, manpower is greatly reduced, non-standard use behaviors such as inclined crane of a travelling crane are eliminated, the safety of workers is guaranteed, the dragging action of a jack is eliminated, and the condition of surface quality abrasion of a product is prevented. In addition, the supporting platform base is arranged, so that the force of the jack in the pressure test process is transferred to the supporting platform base from the platform car, and the lifting oil cylinder and wheels of the platform car are prevented from being damaged in the pressure test process.
Drawings
Fig. 1 is a schematic structural view of a semi-automatic jack pressure test device provided in an embodiment of the present invention;
fig. 2 is the embodiment of the present invention provides a schematic structural diagram of a platform cart in a semi-automatic jack pressure testing device.
In the attached drawing, 1-an intelligent pump station, 2-a reaction frame, 3-an in-out oil cylinder, 4-a platform truck, 5-a lifting oil cylinder, 6-a working table surface, 7-a track, 8-a supporting table base, 9-a wheel and 10-a jack.
Detailed Description
The present invention will be described in detail with reference to the accompanying drawings 1 to 2 and the embodiments.
Referring to fig. 1 to 2, the present embodiment provides a semi-automatic jack pressure testing device, which includes an intelligent pump station 1, a reaction frame 2, an in-out cylinder 3, a platform truck 4, and a lift cylinder 5. Reaction frame 2 is equipped with table surface 6, and table surface 6's the relative both sides are equipped with track 7 respectively, and the bottom of platform truck 4 is equipped with supporting bench base 8 and wheel 9, and business turn over hydro-cylinder 3 is established on table surface 6 and is connected wheel 9, and lift cylinder 5 establishes the bottom at platform truck 4, and business turn over hydro-cylinder 3 and lift cylinder 5 are connected respectively to intelligent pump station 1.
The utility model discloses a semi-automatic jack pressure testing equipment during operation, with jack 10 handling to platform truck 4 on, a key starts the pressure testing overall process: retraction of the in-out oil cylinder 3 → decompression and descending of the lifting oil cylinder 5 of the platform truck 4 → pressure supply of the jack 10 → pressure maintaining (for a while) → pressure relief of the jack 10 → pressure supply and ascending of the lifting oil cylinder 5 of the platform truck 4 → delivery of the in-out oil cylinder 3. An operator can only observe the pressure test process after one-key starting, the manual operation is not spent, and the whole process is only responsible for feeding and discharging. The specific process is as follows: after lifting jack 10 to platform truck 4, intelligent pump station 1 control is advanced out hydro-cylinder 3 and is retracted, the wheel 9 that drives platform truck 4 walks along track 7, jack 10 is followed platform truck 4 and is transported on the table surface 6 of reaction frame 2 and be located the pressure testing central point, then lift cylinder 5 pressure release decline of intelligent pump station 1 control platform truck 4 bottom, make supporting platform base 8 land, let jack 10 pressure testing process's power shift to supporting platform base 8 from platform truck 4, ensure that lift cylinder 5 and wheel 9 of platform truck 4 do not receive the damage at the pressure testing in-process. And starting a jack pressure test experiment after the supporting platform base 8 lands. After the experiment is finished, the intelligent pump station 1 firstly controls the lifting oil cylinder 5 of the platform truck 4 to raise the pressure, so that the wheels 9 land, and finally, the intelligent pump station 1 controls the platform truck 4 to transport the jack 10 away through the in-out oil cylinder 3.
In the present embodiment, four lift cylinders 5 are provided, and the four lift cylinders 5 are located at four corners of the bottom of the cart 4. The four lifting cylinders 5 synchronously control and complete the integral lifting action of the platform truck 4.
In this embodiment, the intelligent pump station 1 is connected to the inlet/outlet cylinder 3 and the lift cylinder 5 through hydraulic oil paths, respectively. The hydraulic oil paths of the intelligent pump station 1 are linked with each other, so that the whole pressure test experiment is ensured to be completed smoothly.
At present, in the assembly of a large number of jacks, due to the requirements of pressure test in the pressure test process and the factors of a reaction frame, the conditions of inclined crane during on-site driving, product dragging and high labor intensity of operators become a normal state, and the safety, quality and efficiency of on-site operation are seriously threatened. Use the utility model discloses a semi-automatic jack pressure testing equipment has practiced thrift the time of pressure testing process greatly to guarantee staff operational safety and product quality, produced better benefit.
The utility model discloses a principle of semi-automatic jack pressure testing equipment can still be applicable to the various processes that receive operation environment and operation equipment frock influence must through nonstandard action, a large amount of human labor and quality risk simultaneously except the pressure testing that is applicable to the jack, only need according to this semi-automatic principle with process integrated control, form automation equipment can.
Furthermore, the utility model discloses a semi-automatic last unloading of jack pressure testing equipment pressure testing process can be replaced by the automatic unloading of going up of robot, can realize the full automatization of pressure testing to can link up with process around, form automatic assembly and produce the line, will be better raise the efficiency, guarantee quality, reduction manufacturing cost.
Although the invention has been described in detail and with reference to specific embodiments thereof, it will be apparent to one skilled in the art that various changes and modifications can be made therein without departing from the scope of the invention. Therefore, such modifications and improvements are intended to be within the scope of the invention as claimed.
Claims (3)
1. The utility model provides a semi-automatic jack pressure testing equipment, its characterized in that, includes intelligent pump station, reaction frame, business turn over hydro-cylinder, platform truck and lift cylinder, the reaction frame is equipped with table surface, table surface's relative both sides are equipped with the track respectively, the bottom of platform truck is equipped with supporting bench base and wheel, the business turn over hydro-cylinder is established table surface is last to be connected the wheel, lift cylinder establishes the bottom of platform truck, intelligent pump station connects respectively business turn over hydro-cylinder with lift cylinder.
2. The semi-automatic jack pressure testing device of claim 1, wherein the number of lift cylinders is four, and the four lift cylinders are respectively located at four corners of the bottom of the platform car.
3. The semi-automatic jack pressure test equipment according to claim 1, wherein the intelligent pump station is connected with the in-out oil cylinder and the lifting oil cylinder through hydraulic oil lines respectively.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202222340658.XU CN218628929U (en) | 2022-09-02 | 2022-09-02 | Semi-automatic jack pressure testing equipment |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202222340658.XU CN218628929U (en) | 2022-09-02 | 2022-09-02 | Semi-automatic jack pressure testing equipment |
Publications (1)
Publication Number | Publication Date |
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CN218628929U true CN218628929U (en) | 2023-03-14 |
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Family Applications (1)
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CN202222340658.XU Active CN218628929U (en) | 2022-09-02 | 2022-09-02 | Semi-automatic jack pressure testing equipment |
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CN (1) | CN218628929U (en) |
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2022
- 2022-09-02 CN CN202222340658.XU patent/CN218628929U/en active Active
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